next generation undercut molding unit suppon...10×3 10×3 10×3 spring swl14-70×1 swl14-70×1...
TRANSCRIPT
SUPPON
T e c h n o c r a t s
catalog Ver.1.1
Next Generation Undercut Molding Unit
SUPPONSHOP
【SUPPON SHOP】“SUPPON” in this catalog can be purchased at the following website.
Online Shop『SUPPON SHOP』URL: http://www.technocrats.co.jp/SUPPONshop
Click!!
■Standard SUPPON-Usage example of Standard SUPPONs
■Drawing-CORE SUPPON-TULIP SUPPON-CAVITY SLIDE SUPPON
■《precautions》 Assembling procedure, Ejector pin length
■Mounting dimensions-CORE SUPPON-TULIP SUPPON-CAVITY SLIDE SUPPON
■Assembling procedure-CORE SUPPON, TULIP SUPPON-CAVITY SLIDE SUPPON
■Options
■Advantages of SUPPON
■Example of used
■How to order
■SUPPON 3D data download
■Warranty policy
CONTENTS
… 1-2
… 3-11… 12-15… 16-19
… 20
… 21-23… 24-26… 27-29
… 30… 31-32
… 33-37
… 38-39
… 40-41
… 42-43
… 44
… 45
1
CORE SUPPON
👉P.3
CAVITY SLIDE SUPPON
👉P.16
■Usage example of Standard SUPPONs
TULIP SUPPON
👉P.12
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3
Part name CORE SUPPON - ROUND TYPE -
Part number SSR01 SSR02 SSR03 SSR04 SSR05
Size:B×D(mm) Φ15 Φ22 Φ25 Φ30 Φ35
Height:H(mm) 50 50 95 95 95
Mounting side Core side Core side Core side Core side Core side
Mountingmethod
Mounting pieces
(2-M6×12)
Mounting pieces
(2-M6×12)
Mounting pieces
(2-M6×12)
Mounting pieces
(4-M6×12)
Mounting pieces
(4-M6×12)
Ejection Ejector pin Ejector pin Ejector pin Ejector pin Ejector pin
Max ejection stroke(mm)
30 35 50 50 50
Max slide stroke(mm)
5.38 10.41 9.72 12.93 16.25
Inclination angle 10.17° 16.56° 11° 14.5° 18°
Sliding angle 0° 0° 0° 0° 0°
Installation method
Knock pin(Φ1.5×2)
Knock pin(Φ1.5×2)
Knock pin(Φ3×2)
Knock pin(Φ3×2)
Knock pin(Φ3×2)
Mounting dimension
5×7×10 5×9×10 □9×12 □9×12 □9×12
Shaft size Φ6 Φ8 Φ12 Φ12 Φ12
Bolt size M4 M5 M8 M8 M8
Tax excluding Price (JPY)
98,000 98,000 115,000 120,000 127,000
Drawing P. 5 P. 6 P. 7 P. 8 P. 9
Mounting dimensions
P. 21 P. 21 P. 21 P. 22 P. 22
Assembling procedure
P. 30 P. 30 P. 30 P. 30 P. 30
Standard SUPPON
CORE SUPPON:SSR01~05,SSS01,02
Characteristics of SUPPON・No need angular pins.・No need for slant milling on the mold.・To make the mold smaller in the size and design it easily.・ Easy to mold undercuts on the tip of the ejector sleeve pins.
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Part nameCORE SUPPON
- SQUARE TYPE -
Part number SSS01 SSS02
Size:B×D(mm) 31×19 56×25
Height:H(mm) 75 130
Mounting side Core side Core side
Mounting Method
Mounting pieces
(4-M6×12)
Mounting pieces
(4-M6×12)
Ejection Ejector pin Ejector pin
Max ejection stroke(mm)
40 80
Max slide stroke(mm)
15.35 30.71
Inclination angle 21° 21°
Sliding angle 0° 0°
InstallationMethod
Knock pin(Φ3×2)
Knock pin(Φ4×2)
Mounting dimension
□9×12 □12×15
Shaft size Φ10 Φ13
Bolt size M6 M10
Tax excluding Price(JPY)
98,000 186,000
Drawing P. 10 P. 11
Mounting dimensions P. 23 P. 23
Assembling procedure P. 30 P. 30
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Standard SUPPON
【Drawing】CORE SUPPON:SSR01
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Standard SUPPON
【Drawing】CORE SUPPON:SSR02
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7
Standard SUPPON
【Drawing】CORE SUPPON:SSR03
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Standard SUPPON
【Drawing】CORE SUPPON:SSR04
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Standard SUPPON
【Drawing】CORE SUPPON:SSR05
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Standard SUPPON
【Drawing】CORE SUPPON:SSS01
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Standard SUPPON
【Drawing】CORE SUPPON:SSS02
12
Characteristics of SUPPON・To move the shape piece opposite directions simultaneously.・When ejecting, each pieces of STR01 and STS01 is opening.・When ejecting, each pieces of SVS01 is closing.
Part name TULIP SUPPON
Part number STR01 STS01 SVS01
Shape piece motionOpen
(mold open)
Open
(mold open)
Close(mold open)
Size:B×D(mm) Φ24 38×19 45×19
Height:H(mm) 80 80 80
Mounting Method Core side Core side Core side
Mounting arrangement
Mounting pieces
Mounting pieces
Mounting pieces
Ejection Ejector pin Ejector pin Ejector pin
Max ejection stroke(mm)
40 45 40
Inclination angle 8° 11° 5°
Sliding angle 0° 0° 0°)
InstallationMethod
Knock pin(Φ1.5×4)
Knock pin(Φ1.5×4)
Knock pin(Φ1.5×4)
Mounting dimension
□5×10 5×10×10 5×10×10
Shaft size Φ10 Φ10 Φ10
Bolt size M6 M6 M6
Tax excluding Price(JPY)
158,000 158,000 158,000
Drawing P. 13 P. 14 P. 15
Mounting dimensions P. 24 P. 25 P. 26
Assembling procedure
P. 30 P. 30 P. 30
Standard SUPPON
TULIP SUPPON:STR01,STS01,SVS01
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Standard SUPPON
【Drawing】TULIP SUPPON:STR01
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Standard SUPPON
【Drawing】TULIP SUPPON:STS01
15
Standard SUPPON
【Drawing】TULIP SUPPON:SVS01
Characteristics of SUPPON・No need ejector plate.・To put "SUPPON" in tow-plate molds.
Standard SUPPON
CAVITY SLIDE SUPPON:SCR01,02,SCS01
Part name CAVITY SLIDE SUPPON
Part number SCR01 SCR02 SCS01
Size:B×D(mm) Φ32/Φ36 Φ34/Φ38 42×23
Height:H(mm) 90 90 90
Mounting side Cavity side Cavity side Cavity side
Mounting arrangement
Mounting pieces(4-M6×12)
Step of HolderMounting pieces
(4-M6×12)
Ejection Spring Spring Spring
Max ejection stroke(mm)
24 24 30
Max slide stroke(mm)
10.69 10.69 20.24
Inclination angle 24° 24° 34°
Sliding angle 0° 0° 0°
InstallationMethod
Bolt(M6×20)
Bolt(M6×20)
Bolt(M6×20)
Mounting dimension
□10×3 □10×3 □10×3
Spring SWL14-70×1 SWL14-70×1 SWF10-90×2
Knock pinΦ4×5 knock pin
M6×15
Φ4×5 Knock pinM6×15
Φ4×5 Knock pinM6×15
Tax excluding Price(JPY)
148,000 148,000 155,000
Drawing P. 17 P. 18 P. 19
Mounting dimensions P. 27 P. 28 P. 29
Assembling procedure P. 31 P. 32 P. 31
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Standard SUPPON
【Drawing】CAVITY SLIDE SUPPON:SCR01
17
Standard SUPPON
【Drawing】CAVITY SLIDE SUPPON:SCR02
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Standard SUPPON
【Drawing】CAVITY SLIDE SUPPON:SCS01
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Standard SUPPON
■《precautions》 Assembling procedure, Ejector pin length
Notes on assembling SUPPON in the mold are as follows.
1.Assembling SUPPON in the mold.About assembling SUPPON, Please fix a shape piece and SUPPON based on the position shape piece in the mold and keep the gap between SUPPON and the mold.When SUPPON is fixed a shape piece based on the SUPPON position and moved it for molding, the shape piece rub the mold and SUPPON is broken.Therefore, Please fix a shape piece and SUPPON based on the position shape piece in the mold.Also, Please do not hit SUPPON and fixed parts by hammer.
2.Tension of ejector pinPlease fix the ejector pin and SUPPON so as not to apply tensile force to the ejector pin.When a tensile force is applied to the ejector pin, SUPPON is broken.when the ejector plate is lowered with dust is caught between shape piece and the mold, shape piece is not lowered to correct position so SUPPON is broken.
3.Disclaimer concerningThe above 1. And 2. Regarding the breakage of SUPPON caused by the defective assembly condition, the shock impact at the time of loading the mold, and the hanging state, we will make it exemption from responsibility.
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Standard SUPPON
【Mounting dimensions】CORE SUPPON:SSR01~03
21
【Mounting dimensions】CORE SUPPON:SSR04,05Standard SUPPON
22
Standard SUPPON
【Mounting dimensions】CORE SUPPON:SSS01,02
23
【Mounting dimensions】TULIP SUPPON:STR01Standard SUPPON
24
Standard SUPPON
【Mounting dimensions】TULIP SUPPON:STS01
25
【Mounting dimensions】TULIP SUPPON:SVS01Standard SUPPON
26
Standard SUPPON
【Mounting dimensions】CAVITY SLIDE SUPPON:SCR01
27
【Mounting dimensions】CAVITY SLIDE SUPPON:SCR02Standard SUPPON
28
Standard SUPPON
【Mounting dimensions】CAVITY SLIDE SUPPON:SCS01
29
【Assembling procedure】SSR,SSS,STR,STS,SVS seriesStandard SUPPON
30
【Assembling procedure】SCR01,SCS01Standard SUPPON
31
【Assembling procedure】SCR02Standard SUPPON
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Standard SUPPON
【Options】
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You can selected Standard SUPPON parameter of Shape piece mounting, Mounting pieces Height, ejection stroke, slide stroke and sliding angle.Please download the Option request sheet and mail to the following e-mail address after choosing the option and fill in company name and your name.
ContactsE-mail address of SUPPON development division : [email protected]
Option request sheet download URL:http://www.technocrats.co.jp/SUPPONshop/user_data/option
【Options】Standard SUPPON
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Standard SUPPON
【Options】
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【Options】Standard SUPPON
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Standard SUPPON
【Options】
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To reduce the machining costAdvantages of SUPPON
Characteristics of SUPPON : To reduce the mold parts number, No need Advantages of SUPPON : To reduce machining cost and manhours.
To reduce assembly process of undercut mechanismAdvantages of SUPPON
Conventional SUPPON
Characteristics of SUPPON : To reduce the mold parts, No need alignment adjustment.Advantages of SUPPON : To reduce machining cost and manhours.
Conventional SUPPON
Animation URL:http://www.technocrats.co.jp/spsh_movie/manhour_cost_cut.swf
AnimationURL:http://www.technocrats.co.jp/spsh_movie/manhour_cost_cut.swf
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To reduce cycle time Advantages of SUPPON
Characteristics of SUPPON : MAX inclination angle 45°.Advantages of SUPPON : To reduce cycle time, To make the mold smaller in size.
To make the mold smaller in sizeAdvantages of SUPPON
Downsizing!!
SUPPON
Conventional
Conventional SUPPON
15°
15°
45°
45°
AnimationURL:http://www.technocrats.co.jp/spsh_movie/cycletime_cut.swf
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Remedy for sink marks of boss 1Example of used
Easy to mold undercuts on the tip of the ejector sleeve pins and make a remedy shape forsink marks of boss.
Remedy for sink marks of boss 2Example of used
TULIP SUPPON※ can easily cut a groove at the bottom of the boss as remedy for sink marks of boss. ※Order made type
CORE SUPPONEjector sleeve pin&
Center pin
Injection moldingProducts
Remedy shape for sink marks of boss⇒
Cut a groove complete !!
TULIP SUPPON
AnimationURL:http://www.technocrats.co.jp/spsh_movie/sleeb.swf
AnimationURL:http://www.technocrats.co.jp/spsh_movie/sink1.swf
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Injection moldingProducts
Obstacle avoidanceExample of used
Tow SPPON※ can make a difficult undercut shape of narrow part.※Order made type
Cooling tubeExample of used
SUPPON※ can have a built in cooling tube and cooling plastics. ※Order made type
Shape pieces
In the conventional mechanism,A shape piece was hitting the obstacle.
In order to avoid obstacle part, SUPPONs can move the shape piece
separately from the other one.
Obstacle
SUPPON
Shape piece
SUPPON
Cooling tube
AnimationURL:http://www.technocrats.co.jp/spsh_movie/2way.swf
AnimationURL:http://www.technocrats.co.jp/spsh_movie/cooling.swf
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SUPPONSHOP
Click!!
【SUPPONSHOP】How to order 1/2
①Please search ‘SUPPONSHOP’ in internet browser.※SUPPONSHOP URL: http://www.technocrats.co.jp/SUPPONshop/
②Please click ‘SUPPONSHOP 株式会社テクノクラーツ’ from the search results.
Click!!
③Please click ‘Standard SUPPON’.
Click!!
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【SUPPONSHOP】How to order 2/2
④Please click fitted model of your undercut from the following red circle.
Click!!
⑤Please enter Part number, quantiry and click in the cart. Then move to order procedure.
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【SUPPONSHOP】SUPPON 3D data download
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You can download of 3D CAD data of Standard SUPPON on this catalog.Please download it and use your mold design.
①Please click the following button.
②By clicking “型閉時” or “駆動時” in the “3Dモデル” clumn, youcan download the 3D data(STEP file) of the SUPPON model.
Please check SUPPON SHOP for animation and the other information!
Editing & Publishing : Technocrats CorporationAddress : Hiroshima head office 1-5-5, Matoba-cho, Minami-ku, Hiroshima-shi, Hiroshima 732-0824, JapanTEL : +81-82-264-1010FAX : +81-82-264-1071E-mail : [email protected] : http://www.technocrats.co.jp/SUPPONshop
Warranty Standard
Copy not Permitted
In this Warranty Standard, "the Company" means of Technocrats Corporation.All warranties on products (the “Products") purchased by the Customer from the Company that are listed in this catalog, including web based catalog (the “Catalog") are based on the Terms and Conditions and the following warranty provisions (this “Warranty"). By purchasing or using the Products, the Customer is deemed to have agreed with this Warranty, regardless of any other warranty provisions the Customer may have with the Company regarding the Products.
●Scope and Period of Warranty1. With respect to the Products purchased by the Customer, the Company will replace all or part of the Products or repair the Products
free of charge if it is deemed there is any damage, deformation or defects to the Products (the “Defects") that are attributable to the Company, on the condition that written notification stating sufficient details of the Defects, satisfactory to the Company, reaches the Company within the warranty period (defined in the following clause), and the Company acknowledges the Defects are attributable to the Company. Provided, however, that the following cases are outside of the scope of the warranty.
(1) Defects caused by use of the products in any way other than as a part of general injection mold for injection molding.(2) Defects caused by use of the products as a part of automotive, automotive equipment, transportation devices with the purpose
transporting humans, medical equipment with the purpose of curing and diagnosing humans, customer goods that are used in general households such as electronic and electric equipment.
(3) Defects caused by use of the Products in aerospace equipment, nuclear energy equipment, or military-related products such as weapons or arms.
(4) Defects caused by recklessness or error in the Customer's handling of the Products.Please check the precautions on this catalog.
(5) Defects caused by natural disasters (including, without limitation, earthquakes, fires and floods)(6) Defects caused by disputes(War, Disputes).(7) Defects caused by the Customer itself processing, repairing, modifying or disassembling the Products.(8) Defects caused by prevents general injection molding behavior.(9) Defects caused by use of the Products outside the Japan.(10)Defects caused by using the Products for untested or unanticipated purposes or in untested or unanticipated ways.(11)Defects caused by the Customer using the Products in violation of the provisions of the Terms and Conditions.(12)Defects caused by the customer resale to third party and occurred.2. The warranty period applicable to the Products under this Warranty is one year from the day the Company ships the Products.3. Minor flaws such as scratches, marks, dents or discoloration that do not make the Products unusable do not constitute Defects. Provided,
however, that if the Company acknowledges any flaws such as scratches, marks, dents or discoloration to be particularly significant, such flaws will constitute a Defect.
4. Within one week of receipt of the Products the Customer shall confirm the name and quantity of the Products, check that the specifications of the Products match those listed in the Catalog and that there are no Defects in the Products. If there is any Defect, the Customer must give written notification to the Hiroshima head office of the Company, from which the Customer purchased the Products, within one week. Please note that the Company may deem that the Products have no Defects under warranty if it does not receive notice within one week of receipt of the Products.
5. The Customer will be charged for all replacements and repairs of the Products that take place after the warranty period, that are outside the scope of warranty, or are otherwise not subject to this Warranty.In certain cases, repair or replacement may not be possible due to the nature, production date or specification of the Products.
●Disclaimer1. Other than as expressly provided in the Terms and the Conditions and this Warranty, the Company will not be liable in any way for any
damages(regardless of whether such damages are direct or indirect, or general or special), losses or expenses arising in relation to Defects of the Products. Damages due to defects in products manufactured using this product, defects in manufacturing equipment and equipment in which this product is incorporated, or products manufactured using this product, production line at customer's factory and production facility , Regardless of whether it is indirect damage or direct damage or normal damage or extraordinary loss), loss and expense (Hereinafter referred to as "damages, etc."), the Company shall not assume any responsibility.
2. The maximum liability of the Company for damages arising out of or in connection with Defects of the Product shall be limited to the actual amount paid by the Company to the Customer for the Products in Defects. In no event shall the Company be liable for any special, consequential or tort damages of any kind, including, but not limited to, damages resulting from any loss of profits.
3. In particular, the Company will not be liable for any damages arising out of or in connection with any of the following cases.(1) Use of the Products by the Customer in violation of precautionary notices, warnings or any other provision contained in Terms and
Conditions, Catalogs, manufacturer guarantee certificate or warranty(2) Defects in the Product caused by the willful misconduct or negligence of the Customer(3) Defects in the Products caused by force majeure(4) Infringement of any patent rights, utility model rights, design rights, trademark rights or other intellectual property rights of a third
party arising in relation to the Products(5) Exportation of the Products or delays in or prohibition of exportation of the Products due to laws or ordinances, or regulations
●Term1. This Warranty only applies to the purchase and use of the Products within the Japan and is not applicable outside of such country.2. Under this Warranty, the Company may request the Customer return the products that need to be repaired of replaced to the Company.
Please be aware that the Company cannot send employees to the Customer to repair or replace the Products.3. Production and sale of the Products may be suspended at the discretion of the original manufacturer. Please be aware that in this case it
will not be possible to replace the Product with the exact same product.4. The Company may revise, modify or amend this Warranty(“Amendments”) and will set forth such Amendments in the Catalog or on the
website of the Company (http://www.technocrats.co.jp/SUPPONshop/user_data/warranty). If the Customer orders the Products after such Amendments, the Customer will be deemed to have approved such Amendments.
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Technocrats
Technocrats CorporationSUPPON development devitionTEL : +81-82-264-1010FAX : +81-82-264-1071E-mail : [email protected]
※Please feel free to contact us aboutundercut design using SUPPON,presentation request and any questions.
👉【Business Contact】