new tolonate™ x flo 100

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New Tolonate™ X FLO 100

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New Tolonate™ X FLO 100. Tolonate™ X FLO 100 : Bio-based & Low viscosity. Partially bio-based , aliphatic isocyanate polymer , Based on Hexamethylene Diisocyanate (HDI), Solvent free , extremely low viscosity, - PowerPoint PPT Presentation

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Page 1: New Tolonate™ X FLO 100

New Tolonate™ X FLO 100

Page 2: New Tolonate™ X FLO 100

Putting the care into chemicals

• Partially bio-based, aliphatic isocyanate polymer,

• Based on Hexamethylene Diisocyanate (HDI),

• Solvent free, extremely low viscosity, • Tolonate™ X FLO 100 is designed to produce solvent-free polyurethane materials and/or to reduce volatile organic compounds (VOC) emissions of polyurethane formulations.

• Its functionality being 2, Tolonate™ X FLO 100 can be used as a building blocks to produce UV-curing resins, TPU’s, PUD’s….. or any other urethane chemistry

Tolonate™ X FLO 100 :Bio-based & Low viscosity

Page 3: New Tolonate™ X FLO 100

Putting the care into chemicals

Much more thaninnovative chemical solutions

• Partially bio-based. it contains:

• 32% of “green carbon” : measured according to ASTM-D6866 standard (14C measurement). This is the weight % of carbon of the renewable part vs total amount of carbon of the molecule.

• 25% of renewable material according to the evaluation done by ACDV (Association Chimie Du Végétal). Weight of all atoms (not only C) of the renewable part vs total weight of moleculeThis can be advertised using the specific logo of the ACDV:

Tolonate™ X FLO 100 :a bio-based product

Page 4: New Tolonate™ X FLO 100

Miscible in all proportions with hydrophobic and hydrophilic polyisocyanates.

Tolonate™ X FLO 100 :a new low viscosity grade

Page 5: New Tolonate™ X FLO 100

Putting the care into chemicals

Tolonate™ X FLO 100 Specifications and characteristics

Range

Viscosity at 25°C (mPas) 140 +/- 80NCO % 13 +/- 1

Free HDI [%] < 0.5%

• Specifications :

•Other properties:• Appearance Clear liquid • Colour 80 HAZEN (APHA) approx. • Solids content 100% approx. • Bulk density at 25°C 1 041 kg/m3 approx. • Weight per US gallon 8.67 lbs approx. • Flash point (closed cup) > 120°C • NCO Equivalent weight 325 g approx.

Page 6: New Tolonate™ X FLO 100

Putting the care into chemicals

• Tolonate™ X FLO 100 is registered in the USA. Canada. China. Taiwan. Korea. Japan and considered as a polymer in Europe (therefore exempted for REACH registration requirements).

• New products based on Tolonate ™ X FLO 100 will also benefit from the polymer status in Europe.

• Toxicological profile is similar to other HDI-oligomers:• H317: May cause an allergic skin reaction.• H335: May cause respiratory irritation.

Tolonate™ X FLO 100Safety/Regulatory position

Page 7: New Tolonate™ X FLO 100

Where we can use it ?What will be the effect ?

Tolonate™ X FLO 100 can be used as a crosslinker or co/crosslinker (reactive diluent). It is recommended to mix it with other polyisocyanates to increase the functionality and reach efficient crosslinking.

Tolonate™ X FLO 100 is also suitable as building block thanks to its NCO functionality around 2.

Polyurethanes, polyureas elastomersPolyurethanes, polyureas elastomers

Moisture cure systemsMoisture cure systemsSolvent free coatingsSolvent free coatingsSolventborne, waterborne coatingsSolventborne, waterborne coatings

Building blockBuilding block• Polyurethane acrylates (PUA). • Polyurethane dispersions

(PUD)• Thermoplastic urethanes

(TPU) . ...

Polyurea coatingsPolyurea coatings

summarysummary

Page 8: New Tolonate™ X FLO 100

Functionality around 2 makes Tolonate™ X FLO 100 suitable as a reactant in the synthesis of coatings resins:

• Polyurethane acrylates (PUA). • Polyurethane dispersions (PUD)• Thermoplastic urethanes (TPU) . ...

Main benefits will be :

• Better toxicity profile compared to monomers,• Polymer status (in Europe),• “high” reactivity (same as HDI) vs IPDI or H12MDI,• Positive impact of the flexibility (PUD for leather) and

viscosity of the end resin.

Tolonate™ X FLO 100 as building block for resins and materials

Page 9: New Tolonate™ X FLO 100

Building block for PUA

Reaction of HDI or Tolonate™ X FLO 100 with acrylated pentaerytrytol

PUA HDI based

PUA X FLO 100 based

Viscosity (mPa.s) @ 23°C 24 300 17 100

Dry content (%) 97.8 97.6

The influence of Tolonate™ X FLO 100 is clearly seen on the final viscosity of the PUA (30% of reduction !)

Page 10: New Tolonate™ X FLO 100

Crosslinker for cast elastomers

• Ideal for polyurethane cast elastomers application where light stability and optical clarity are needed.

• Will help reaching low viscosity, ideal for potting applications

• Improves the compatibility with hydrophobic resin like Hydroxy Terminated Poly Butadiene (HTPB).

• Main usage: soft to semi hard materials (shore A = 25-80).

Page 11: New Tolonate™ X FLO 100

Crosslinker for cast elastomers

• Main benefit of Tolonate™ X FLO 100 : • “cutting power” (viscosity), • improvement of elongation performances (however unlikely

to be used a single hardener).

Soft formulation based on HTPB

Page 12: New Tolonate™ X FLO 100

•Moisture cure coatings (MC) are 1 K systems where the polyisocyanate which will react with water –moisture (no resin).

•A ~80/20 combination with Tolonate™ HDT-LV2 can provide low viscosity and right functionality to match the desired level of hardness.

Xlinker in solvent free systems:Moisture cure 1K coatings

ProductKoenig

hardness (D3)

Koenig hardness (D7)

Gloss unit (20°)

Drying time (h)

Blend Tolonates

112 128 44 3

Page 13: New Tolonate™ X FLO 100

• Systems do not contain solvent. Viscosity and compatibility are key for good end properties.

• Benefit of Tolonate™ X FLO 100:• Viscosity, • Flexibility (performances at break).

• Recommendation is to use Tolonate™ X FLO 100 in combination with standard HDI-trimers or biuret to maintain good chemical resistance.

Xlinker in solvent free systems:100 % 2K Polyurethanes

Page 14: New Tolonate™ X FLO 100

Tolonate™ X FLO 100 will improve the elongation while keeping good mechanical resistance.

Hardener shore D day 8

Elongation at break

(%)

Stress at break Mpa)

Tolonate™ HDB-LV 60 29 7.1 HDB-LV + 10% X FLO

100 59 40 7.1 HDB-LV + 20% X FLO

100 50 50 7.4

Xlinker in solvent free systems:100 % 2K Polyurethanes

Page 15: New Tolonate™ X FLO 100

• Polyureas are being used to a growing extent in coatings and materials, as an alternative to PU. Main benefit is fast reactivity & hardness.

• Typical application : coatings for flooring, protective (windmills, tanks, containers, pipe coatings, ...) but car refinish applications are also raising.

• To be recommended in combination with others polyisocyanates to avoid damaging hardness and chemical resistance.

Xlinker in solvent free systems:100 % 2K Polyureas

Page 16: New Tolonate™ X FLO 100

PropertiesPolyaspartic

system *20 % X FLO 100

viscosity -24 %pot life + 22 %

hardness -2 %

40 % X FLO 100 viscosity -41 %pot life +37 %

hardness - 5%

Tolonate™ X FLO 100 will globally improve the formulation.

Polyaspartic system crosslinked with blend Tolonate™ HDT LV2 and Tolonate™ X FLO 100.

Xlinker in solvent free coatings:100 % 2K Polyureas

Page 17: New Tolonate™ X FLO 100

Tolonate™ X FLO 100 can be used to optimize 2 K PU WB formulations.

White topcoat based on acrylic polyol

Crosshatch adhesion test after 3 days in hot water (40°C)5 = good 0 = fail

Benefits of Tolonate™ X FLO 100:

• Viscosity /VOC,• Film appearance (gloss),• Wetting and adhesion on

apolar substrates (plastics).

Crosslinker in 2K WB PU coatings

Page 18: New Tolonate™ X FLO 100

Benefit in high solids formulations.

Optimum for VOC saving lies around 30 %.

Crosslinker in 2K SB PU coatings

Formulation based on acrylic polyol

Page 19: New Tolonate™ X FLO 100

Crosslinker in 2K SB PU coatings

Weathering data : QUV B

White topcoat based on Uracron CY 474 E-70 from DSM1.5 % Tinuvin 11300.5 % Tinuvin 292

Tolonate™ X FLO 100 shows similar durability vs other low viscosity polyisocyanates after QUV B exposure.

Page 20: New Tolonate™ X FLO 100

Tolonate™ X FLO :what should be remembered

• Very low viscosity polyisocyanate

• Contains 25 % renewable material

• As a crosslinker, recommendation is to use it combination with other polyisocyanates (20-30 %)

• Suitable for a large variety of application where main benefits will be :

─ Low viscosity ─ Hydrophobicity─ Safe toxicological profile─ Flexibility/control of mechanical properties

Page 21: New Tolonate™ X FLO 100

Thank you for your attention

Page 22: New Tolonate™ X FLO 100

BACK UP SLIDES

Page 23: New Tolonate™ X FLO 100

Tolonate™ X FLO 100A new low viscosity grade

FOR INTERNAL USE ONLY

Page 24: New Tolonate™ X FLO 100

Product

Polyisocyanates 37.8Disperbyk 166 1.11Tinuvin 292 0.53Kronos 2360 5.36Microtalc IT extra 3.7Additive Ti 2.33Byk 331 0.14Polyisocyanates 70.78Byk 85 0.46Acemat 412 (silica) 3.7Lanco PP1362D (wax)

3.7

DBTL 0.37

1 K moisture cure coatings

Formulation based on blend 80 % Tolonate™ HDT-LV2 and 20 % Tolonate™ X FLO 100

Page 25: New Tolonate™ X FLO 100

Letters concerning registration status and renewable content (upon request)