new tolonate™ x flo 100
DESCRIPTION
New Tolonate™ X FLO 100. Tolonate™ X FLO 100 : Bio-based & Low viscosity. Partially bio-based , aliphatic isocyanate polymer , Based on Hexamethylene Diisocyanate (HDI), Solvent free , extremely low viscosity, - PowerPoint PPT PresentationTRANSCRIPT
New Tolonate™ X FLO 100
Putting the care into chemicals
• Partially bio-based, aliphatic isocyanate polymer,
• Based on Hexamethylene Diisocyanate (HDI),
• Solvent free, extremely low viscosity, • Tolonate™ X FLO 100 is designed to produce solvent-free polyurethane materials and/or to reduce volatile organic compounds (VOC) emissions of polyurethane formulations.
• Its functionality being 2, Tolonate™ X FLO 100 can be used as a building blocks to produce UV-curing resins, TPU’s, PUD’s….. or any other urethane chemistry
Tolonate™ X FLO 100 :Bio-based & Low viscosity
Putting the care into chemicals
Much more thaninnovative chemical solutions
• Partially bio-based. it contains:
• 32% of “green carbon” : measured according to ASTM-D6866 standard (14C measurement). This is the weight % of carbon of the renewable part vs total amount of carbon of the molecule.
• 25% of renewable material according to the evaluation done by ACDV (Association Chimie Du Végétal). Weight of all atoms (not only C) of the renewable part vs total weight of moleculeThis can be advertised using the specific logo of the ACDV:
Tolonate™ X FLO 100 :a bio-based product
Miscible in all proportions with hydrophobic and hydrophilic polyisocyanates.
Tolonate™ X FLO 100 :a new low viscosity grade
Putting the care into chemicals
Tolonate™ X FLO 100 Specifications and characteristics
Range
Viscosity at 25°C (mPas) 140 +/- 80NCO % 13 +/- 1
Free HDI [%] < 0.5%
• Specifications :
•Other properties:• Appearance Clear liquid • Colour 80 HAZEN (APHA) approx. • Solids content 100% approx. • Bulk density at 25°C 1 041 kg/m3 approx. • Weight per US gallon 8.67 lbs approx. • Flash point (closed cup) > 120°C • NCO Equivalent weight 325 g approx.
Putting the care into chemicals
• Tolonate™ X FLO 100 is registered in the USA. Canada. China. Taiwan. Korea. Japan and considered as a polymer in Europe (therefore exempted for REACH registration requirements).
• New products based on Tolonate ™ X FLO 100 will also benefit from the polymer status in Europe.
• Toxicological profile is similar to other HDI-oligomers:• H317: May cause an allergic skin reaction.• H335: May cause respiratory irritation.
Tolonate™ X FLO 100Safety/Regulatory position
Where we can use it ?What will be the effect ?
Tolonate™ X FLO 100 can be used as a crosslinker or co/crosslinker (reactive diluent). It is recommended to mix it with other polyisocyanates to increase the functionality and reach efficient crosslinking.
Tolonate™ X FLO 100 is also suitable as building block thanks to its NCO functionality around 2.
Polyurethanes, polyureas elastomersPolyurethanes, polyureas elastomers
Moisture cure systemsMoisture cure systemsSolvent free coatingsSolvent free coatingsSolventborne, waterborne coatingsSolventborne, waterborne coatings
Building blockBuilding block• Polyurethane acrylates (PUA). • Polyurethane dispersions
(PUD)• Thermoplastic urethanes
(TPU) . ...
Polyurea coatingsPolyurea coatings
summarysummary
Functionality around 2 makes Tolonate™ X FLO 100 suitable as a reactant in the synthesis of coatings resins:
• Polyurethane acrylates (PUA). • Polyurethane dispersions (PUD)• Thermoplastic urethanes (TPU) . ...
Main benefits will be :
• Better toxicity profile compared to monomers,• Polymer status (in Europe),• “high” reactivity (same as HDI) vs IPDI or H12MDI,• Positive impact of the flexibility (PUD for leather) and
viscosity of the end resin.
Tolonate™ X FLO 100 as building block for resins and materials
Building block for PUA
Reaction of HDI or Tolonate™ X FLO 100 with acrylated pentaerytrytol
PUA HDI based
PUA X FLO 100 based
Viscosity (mPa.s) @ 23°C 24 300 17 100
Dry content (%) 97.8 97.6
The influence of Tolonate™ X FLO 100 is clearly seen on the final viscosity of the PUA (30% of reduction !)
Crosslinker for cast elastomers
• Ideal for polyurethane cast elastomers application where light stability and optical clarity are needed.
• Will help reaching low viscosity, ideal for potting applications
• Improves the compatibility with hydrophobic resin like Hydroxy Terminated Poly Butadiene (HTPB).
• Main usage: soft to semi hard materials (shore A = 25-80).
Crosslinker for cast elastomers
• Main benefit of Tolonate™ X FLO 100 : • “cutting power” (viscosity), • improvement of elongation performances (however unlikely
to be used a single hardener).
Soft formulation based on HTPB
•Moisture cure coatings (MC) are 1 K systems where the polyisocyanate which will react with water –moisture (no resin).
•A ~80/20 combination with Tolonate™ HDT-LV2 can provide low viscosity and right functionality to match the desired level of hardness.
Xlinker in solvent free systems:Moisture cure 1K coatings
ProductKoenig
hardness (D3)
Koenig hardness (D7)
Gloss unit (20°)
Drying time (h)
Blend Tolonates
112 128 44 3
• Systems do not contain solvent. Viscosity and compatibility are key for good end properties.
• Benefit of Tolonate™ X FLO 100:• Viscosity, • Flexibility (performances at break).
• Recommendation is to use Tolonate™ X FLO 100 in combination with standard HDI-trimers or biuret to maintain good chemical resistance.
Xlinker in solvent free systems:100 % 2K Polyurethanes
Tolonate™ X FLO 100 will improve the elongation while keeping good mechanical resistance.
Hardener shore D day 8
Elongation at break
(%)
Stress at break Mpa)
Tolonate™ HDB-LV 60 29 7.1 HDB-LV + 10% X FLO
100 59 40 7.1 HDB-LV + 20% X FLO
100 50 50 7.4
Xlinker in solvent free systems:100 % 2K Polyurethanes
• Polyureas are being used to a growing extent in coatings and materials, as an alternative to PU. Main benefit is fast reactivity & hardness.
• Typical application : coatings for flooring, protective (windmills, tanks, containers, pipe coatings, ...) but car refinish applications are also raising.
• To be recommended in combination with others polyisocyanates to avoid damaging hardness and chemical resistance.
Xlinker in solvent free systems:100 % 2K Polyureas
PropertiesPolyaspartic
system *20 % X FLO 100
viscosity -24 %pot life + 22 %
hardness -2 %
40 % X FLO 100 viscosity -41 %pot life +37 %
hardness - 5%
Tolonate™ X FLO 100 will globally improve the formulation.
Polyaspartic system crosslinked with blend Tolonate™ HDT LV2 and Tolonate™ X FLO 100.
Xlinker in solvent free coatings:100 % 2K Polyureas
Tolonate™ X FLO 100 can be used to optimize 2 K PU WB formulations.
White topcoat based on acrylic polyol
Crosshatch adhesion test after 3 days in hot water (40°C)5 = good 0 = fail
Benefits of Tolonate™ X FLO 100:
• Viscosity /VOC,• Film appearance (gloss),• Wetting and adhesion on
apolar substrates (plastics).
Crosslinker in 2K WB PU coatings
Benefit in high solids formulations.
Optimum for VOC saving lies around 30 %.
Crosslinker in 2K SB PU coatings
Formulation based on acrylic polyol
Crosslinker in 2K SB PU coatings
Weathering data : QUV B
White topcoat based on Uracron CY 474 E-70 from DSM1.5 % Tinuvin 11300.5 % Tinuvin 292
Tolonate™ X FLO 100 shows similar durability vs other low viscosity polyisocyanates after QUV B exposure.
Tolonate™ X FLO :what should be remembered
• Very low viscosity polyisocyanate
• Contains 25 % renewable material
• As a crosslinker, recommendation is to use it combination with other polyisocyanates (20-30 %)
• Suitable for a large variety of application where main benefits will be :
─ Low viscosity ─ Hydrophobicity─ Safe toxicological profile─ Flexibility/control of mechanical properties
Thank you for your attention
BACK UP SLIDES
Tolonate™ X FLO 100A new low viscosity grade
FOR INTERNAL USE ONLY
Product
Polyisocyanates 37.8Disperbyk 166 1.11Tinuvin 292 0.53Kronos 2360 5.36Microtalc IT extra 3.7Additive Ti 2.33Byk 331 0.14Polyisocyanates 70.78Byk 85 0.46Acemat 412 (silica) 3.7Lanco PP1362D (wax)
3.7
DBTL 0.37
1 K moisture cure coatings
Formulation based on blend 80 % Tolonate™ HDT-LV2 and 20 % Tolonate™ X FLO 100
Letters concerning registration status and renewable content (upon request)