new tech. ( composite panel)

New Tech. ( Composite Panel)

• Composite wall panels are used for the external wall cladding and fascias of Buildings. It is one unique product that ties in the trend of the modern architecture, as its excellent flatness and smooth surface ensure accurate register alignment in small and large formats.

Introduction

• The wall panel systems can generally be laid horizontally or vertically.

• Aluminium composite panel is a kind of composite materials with the chemically processed aluminium surface layer and PE core. As a new-type building decoration material, now aluminium composite panel is widely used in Gaza and all over the world.

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• In the late 1980s and early 1990s, it was imported from Korea and Taiwan Area. • Now aluminium composite panel has become very popular.

• This new construction material has different names overseas; sometimes it is called aluminum composite materials. In most European countries, it is named Alucobond.

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Composite panels can be used for the following applications: • wall cladding. • Curtain walling. • Shop faces. • Column covers. • Balcony cladding. • Tunnel linings. • Partitioning and other interior uses. • building decoration. • counter covering. • protective covering.

Applications of Aluminum Composite Panel

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Aluminium Composite Panel consists of two layers of aluminum skin sandwiching a thermoplastic core. Both top and bottom layers are aluminum alloy plates with high purity. The middle part is an innocuous low-density PE core plate with a protective film stick on the front, that must be carried out at the latest 30 days.

Components of Aluminum Composite Panel

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Albond® Aluminum Composite Panel

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Manufacture

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Specification of Aluminum Composite Panel compared between two Companies

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• Weather resistance. That is, the surface of panel will not be damaged no matter under parched sunshine or the frosty weather; the color can last for more than 20 years.

• strength.

• Flexibility

• Ease of Installation • Thermal insulation. • Sound insulation • Lightweight & Rigid. • Great Flatness.

Advantages of Aluminum Composite Panel

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• Anti-vibration and building load reduction. • Multiple color choices. • Easy to clean. • Economy , lighter and more cost-effective than any other metal panels. • Fire resistance . • Durability. • Corrosion Resistant. • Integration with other elements giving good view.

• Waterproof.

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• General and installed lightning protection devices sharing the main building, while the composite aluminum core material and fasteners for the poor conductor of electricity, the current can not be quickly adopted, vulnerable to high-voltage lightning attack.

• The composite strength is not high, easy to break when the surface bends, the core material could expand when heated aluminum surface deformation.

• The strength of the material is not enough , that it may not withstand strong winds.

• It increases the global warming.

Disadvantages of Aluminum Composite Panel

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comprehensive cladding processes can be carried out by using various fixing system technologies

Fixing systems

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JYI SHYANG INDUSTRIAL , TAIWAN

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JYI SHYANG INDUSTRIAL , TAIWAN

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http://www.acpinchina.com

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Video 2


Types of composite panel

1- PVDF Coating Aluminium Composite Panel

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6- Wellstone Aluminium Composite Panel

2- Nano-PVDF Aluminium Composite Panel 3- Polyester Coating Aluminium Composite Panel

4- Fire-Proof Aluminium Composite Panel 5- Wooden Aluminium Composite Panel

7- Brush Finish Aluminium Composite Panel 8- Mirror Finish Aluminium Composite Panel

According to ACPINCHINA Co.


1- PVDF Coating Aluminium Composite Panel

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Specification: Thickness: 3mm, 4mm, 5mm,6mm, 8mm. Alloy skin thickness: 0.12mm, 0.15mm, 0.21mm, 0.25mm, 0.30mm, 0.40mm, 0.45mm, 0.50mm. Width: 1220mm(standard), 1250mm., 1300mm, 1500mm, 2000mm. Length: 2440mm(standard), the Max length can be reach 8000mm. Coating: PVDF Color: there are many colors for choice, such as bright red, sea blue, dark white, rat grey, pure white, dark silver grey, pure yellow, yuanbao golden, milk yellow, telecom blue, dark pearl, silver amboss, and more.


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2- Nano-PVDF Aluminium Composite Panel


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Standard specification: Thickness: 3, 4, 6 mm Width: 1220 mm Special width is available according to customers' request (Max. width: 1575 mm) Length: made to order (Max. length: 5700 mm)

Characteristics: Nano-PVDF aluminum composite panel enjoys all the advantages of PVDF aluminium composite panel. Additionally, it is coated with nano layer on the surface of PVDF layer. When the greasy dirt and dust adhere on the surface, besmirch isn't able to penetrate into the molecule. As a result, besmirch can be cleaned easily by rainwater.


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3- Polyester Coating Aluminium Composite Panel


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Standard specification : Thickness: 3, 4, 6 mm Width: 1220 mm Special width is available according to customers' request (Max. width: 1575 mm) Length: made to order (Max. length: 8500 mm)

Features: 1. High strength 2. Impact resistance. 3. Rich color and high gloss. 4. Light weight and easy machining. 5. Convenient maintenance/ good self-cleaning performance.


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4- Fire-Proof Aluminium Composite Panel


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Composition: Top surface: 0.5 mm ( 0.45mm; 0.4mm )thick PVDF(Nano) aluminium sheet. Core layer: nonflammable polymer core of different thicknesses. Bottom surface: 0.5 mm (0.45mm; 0.4mm) thick anti-corrosion PVDF aluminium sheet.



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Features: 1. Good fire retardancy. 2. Weatherability. 3. High peel strength. 4. Impact resistance. 5. Even coating and multiple colors choices. 6. Convenient maintenance.

Standard Colors:


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5- Wooden Aluminium Composite Panel

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Features: 1. High formability and stability 2. Low weight and large panel sizes 3. Individual design and diversity of brilliant colors 4. simple processing and excellent weather resistance

Where could we use Wooden Aluminium Composite Panel?

Wooden aluminium composite panels are widely applied to wall cladding, roof edging, shop front, signs, interior design, cladding of columns or supports


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6- Wellstone Aluminium Composite Panel


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Application: 1. Building exterior wall cladding 2. Old building wall decoration reformation 3. Interior wall, balconies, conference room decoration 4. Other Industrial usage 1. High formability and stability 2. Low weight and large panel sizes 3. Individual design and diversity of brilliant colors 4. simple processing and excellent weather resistance


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7- Brush Finish Aluminium Composite Panel


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Features: 1. Light weight, high tensile strength, high hardness 2. Good flatness, different nature colors for selection 3. Water resistant, alkali resistant, acid-resistance 4. Easily processed and fabricated, quickly installed 5. Easily maintenance, simply cleaning

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8- Mirror Finish Aluminium Composite Panel


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Composition: Top surface: 0.3 mm (0.4mm; 0.5mm) thick mirror-like aluminum sheet Middle layer: LDPE core materials of different thicknesses Bottom surface: 0.3 mm (0.4mm; 0.5mm) thick pre-coating PVDF paint



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Video 3

It can be cut with a vertical panel saw, circular or jig saw.

1- Cutting

Processing Methods

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2- Shearing

Shearing can be done with a guillotine. Please make sure the blanking tools are padded! Shearing causes an indentation of the panel cover sheet.

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3- Punching

The panel of any thickness can be punched with conventional sheet punching machines. For clean cuts please use evenly ground tools and the narrowest possible cutting gap. Punching causes an indentation of the panel cover sheet.

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4- Contour Cutting

The panel can be cut to size with water jets, profile milling machines, contour saws and jigsaws.

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5- Bending

Bending is possible with a folding table or brake press. The inside bending radius is roughly 10 times of JSN ACM panel thickness. Please use protective foils. The spring-back effect is higher than with solid sheet. For production series a prototype should be made.

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5- Bending

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Video 4

6- Roll Bending

panel can be bent with a roll-bending machine. Please use ground rolls in perfect condition only.

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7- Drilling

The panel can be drilled with twist drills normally used for aluminium and plastics on machines common for metals.

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8- Screwing

With conventional stainless wood, sheet metal and metal screws. For outdoor use please allow for thermal expansion.

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9- Clueing

With the usual metal adhesives. There is no adhesion to the plastic core. Alternatively double sided tape may be used.

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Video 5

Video 6

Structural Details

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Installation of Cassette Systems

1 - Jawwal company-Gaza

Local Projects

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2 - Azzafer Building

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3- Contractor association building - Gaza

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4- Net stream

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5- Elewa shop

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6- Qatar phone

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7- Shehab Palace

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Cowper s.t Parramatta Hutchinson Walk Zetland

Global Projects :

Global Projects

Australia

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Merriwa St Gordon Meriton Site

Katalanis

Australia

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Ferney Avev: Before Ferney Avev: After

Australia

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Building Free Choice

Australia

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Turkish Projects:


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Turkey

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Turkey

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References

new tech. ( composite panel)

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