New Product Introductions2011

New Product IntroductionsMAFH-E – 15gpm Dewatering Unit

Portable Filtration Systems• OFS Filtration Station• OFCS-OFCD Filter Carts

OF7 Hand Held Filters• High viscosity version• Contamination Monitor version

OLF Compact Filtration Unit• With Contamination Monitor / Water Sensor

SMU – Sensor Monitoring Unit

MAFH-ETechnical Summary

Overview• The MAFH-E is a positive pressure system that uses mass transfer to remove water from the operating fluid

• Ambient air is heated using a proprietary method, which improves the ability of the air to absorb water vapor

• The heated air is blown up through the reaction chamber, while the operating fluid cascades from the top of the chamber

• The heated air stream removes free, emulsified, and dissolved water, and some dissolved gasses

• Two gear pumps run continuously, outputs are balanced (no cycle)

• The fluid is then pumped from the sump and returned to the system

• US Patent application is pending for this technology.

Hydraulic Schematic

INLET CONNECTION

OUTLET CONNECTION

Main Components

Heater

Reaction Chamber

Vacuum Gauge

Outlet air breather

4–wheeled cart with drip pan and lifting lugs

Control Panel

Inlet air breather

MAFH-E SpecificationsDimensions 32” H x 59” L x 70.25” HDry Mass Without Heater: 1050lbs; With Heater:  1230lbsInlet Connections 1‐1/2” MJICOutlet Connections 1‐1/4” MJICOil Viscosity Min 75 SUS; Max 2500 SUSFlow Rate 900 gallons/hourInlet Pressure AtmosphericOutlet Pressure To 100psi (6.9 bar)Fluid Service Temperature 50°F to 160°F (10°C to 71°C)

Power Supply

460V/3/60Hz, 7 amps460V/3/60Hz, 22.5 amps with Heater575V/3/60Hz, 5.5 amps575V/3/60Hz, 18 amps with Heater

Attainable Water Content <50ppmRelative Humidity Display Standard, 0‐99% Range

ConstructionBase Frame:  Carbon SteelVessel:  Stainless SteelSeals:  Viton

Protection Class NEMA‐2

MAFH-E Advantages Over Vacuum Dehydrators• Mild Vacuum systems are limited by the displacement of the

vacuum pump

- Slightly higher efficiency compared to positive pressure systems but not as effective

• High Vacuum systems use a closed cycle to seal operating fluid with high heat and high vacuum to boil off water

- Risk of damaging fluid

- High energy consumption

• MAFH-E is not limited by these factors and is more effective at removing water at identical conditions

• The mild process will not adversely affect fluid properties

MAFH-E Advantages Over Vacuum Dehydrators

• Vacuum dehydrators all use a vacuum pump

• Vacuum pumps are expensive and problematic; replacement makes for very expensive maintenance bills

• The MAFH-E does not use a vacuum pump

• MAFH-E components are robust and less expensive to maintain

Boiler Feed Pump #2A with massive water issues ‐steam seals bad15 GPM Unit

DateFlow Rate Fill Rate Offset

Oil Temp F Days  Hours Mins % Water Water PPM % Saturation

BEFORE MAFH‐E 10‐Jun NA NA NA NA NA NA NA 4.32% 43,230 100%23‐Jun 11.5 16.5 5 124 0 4 10 3.90% 39,000 100%24‐Jun 11.5 16.5 5 123 0 16 7 100%24‐Jun 11.5 16.5 5 123 0 18 24 100%24‐Jun 11.5 16.5 5 123 0 21 5 1.88% 18,800 100%27‐Jun 11.5 16.5 5 122 2 18 15 100%27‐Jun 11.5 16.5 5 124 2 21 25 100%28‐Jun 11.5 16.5 5 124 3 10 25 100%

Water Samples 28‐Jun 11.5 16.5 5 125 3 13 0 1.54% 15,428 100%29‐Jun 11.5 16.5 5 123 4 2 21 100%30‐Jun 11.5 16.5 5 125 4 6 18 100%30‐Jun 11.5 16.5 5 125 4 21 56 100%1‐Jul 11.5 16.5 5 122 5 8 42 100%1‐Jul 11.5 16.5 5 122 5 13 44 100%

Water Samples 5‐Jul 11.5 16.5 5 122 9 13 10 0.748% 7,482 100%To Receive 7/11 6‐Jul 11.5 16.5 5 10 13 100%

7‐Jul 11.5 16.5 5 11 13 100%8‐Jul 11.5 16.5 5 12 13 100%

MAFH-E Actual Field Test Data

Conclusion• The MAFH-E uses patent pending technology with superior

water removal capability

• Simple operation and low maintenance provide additional advantages over similar products

• High dewatering efficiency, standard AS1000 water sensor, and low energy consumption are features that set it apart from the competition

• Higher dewatering efficiency compared to equivalent FAMH vacuum dehydrator…at a lower cost!!!

The MAFH-E is the right product for your water removal application!

• For fluids up 75 to 1000 SUS 

• Very simple operation

• Attainable water content  <50 ppm

• Very low maintenance (no vacuum pump)

• Patent Pending Technology with superior water removal capabilities compared to any product currently offered

• AS1000 Standard

• High Efficiency Filtration

HYDAC MAFH-A Features

Filter Systems Field Application

HYDAC MAFH Dehydration Station with remote contacts sold to large ship manufacturer for incorporation into thrusters for removal of ingression water  

‐ 2 units sold in 2010‐ Sold as a customer option‐ Replaced competition due to price and customization

Filter Systems Field Application:

HYDAC MAFH Dehydration Station used at major faucet manufacturer to remove water from 350gallon reservoir.  Reservoir contained a PAO fluid used as lube for parts in a machining operation.  The parts are water washed and the diluent collected in a storage tote.  The HYDAC MAFH was used to reclaim the PAO fluid.  The starting % water saturation was 77% and was down to 30% after cycling for 72 hours.   The PAO fluid was then reintroduced to the lube system.  

HYDAC Filtration StationOFS Series

• Staged Housing Design

• Accepts Particulate or Water Removable Element

• Easy to Change Elements

• Filter Bypass

• Improved Wand Wipes

• Each housing has individual dirt indicator

• True Staged Filtration: two filters after   the pump

• High Dirt Holding Capacity

Filter Systems Field Application One:

OFS Filtration Station is being used to clean the hydraulic oil used in the booms on utility trucks and the moving parts of construction vehicles. A combination of water and dirt removal elements ensures clean, dry fluids. The customer no longer needs to worry about equipment breakdowns caused by water in the oil freezing during the cold weather or dirt contamination affecting the hydraulic movements.

Filter Systems Field Application Two:

Problem: Rail yards needed a way to clean-up and condition the hydraulic oil in the rail yard equipment as the equipment was often in remote locations.

Solution: OFS Filtration Station is being used in the service of the rail maintenance equipment. The semi-pneumatic tires on the unit along with the rugged frame design allow for the unit to be easily transported over the rails and through the dirt and stones of rail yard.

Single & Dual Stage Filtration SystemsOFCS & OFCD Series

• Compact and Self‐contained portable filtration system

• High efficiency, high capacity elements for particulate and/or water removal

• Filters fluids with viscosities up to 1000 SUS•Modular base eliminates hoses between components and minimizes leakage

• Cleans up oil faster – 7 and 14 gpm models• Ten‐foot hose and extension tubes included• Base ported filter provides easy element servicing

• Integral suction strainer protects pump

• Options available for viscosities up to 10,000SUS at 3gpm

Single & Dual Stage Filtration SystemsOFCS & OFCD Series

Applications:• Supplement continuous filtration by system filters

• Clean up hydraulic systems following component replacement

• Filtering new fluid before it goes into service• Transferring fluid from storage tanks and drums to system reservoirs

• High viscosity versions for use with high viscosity fluids and colder temperatures 

• to 2500 SUS – G2185 / G2187• to 10000SUS ‐ G2502 / G2538

OF7 SeriesHand Held Units for Viscosities up to 4600 SUS

Base model features:• Flow rate: 4gpm• Viscosity range: 70 – 4600 SUS• Power rating: 370W• Suction hose: 2.3m• Pressure hose: 2.3m• Special frame• Vane pump

Optional features:• Element size: 0160 or 0180• Flow rate: 5 L/min

Functions:• Filling hydraulic systems• Flushing of small hydraulic systems• Off-line filtration

Model Code: OF7S90-P1-AE60-2-Bxx-E (120V)OF7S90-P1-E60-2-Bxx-E (220V)

OF7 SeriesHand Held Units with Integrated CS1000

Base model features:• Flow rate: 2.5 gpm• Viscosity range: 25 – 900 SUS• Power rating: 120V, 230V, 12VDC, 24VDC• Suction hose: 2.3m; Pressure hose: 2.3m• Integrated CS1000• Vane pump• Operating Pressure: 50psi• Plug ‘n Play, no set-up required before operation

Optional features:• Element size: 0160 • Flow rate: 5 L/min

Functions:• Filling hydraulic systems• Flushing of small hydraulic systems• Off-line filtration

Model Code: OF7CM-S10P10K1BxxE/-C (120V)

OLF Compact SeriesOLFCM-5/15 with Integrated CS1320/AS1000

Base model features:• Top Loader Model with 4.9gpm flow rate• Integrated CS1320 with optional AS1000• Display FREEZE function on the CS1000 enables

indication of last 20 measured values on display• High dirt holding Dimicron elements

Applications• Machine tools• Plastic injection molding machines• Mobile/Stationary hydraulics• Wind power

Advantages• Improvement of component and system filter lifetime• Greater machine availability• Longer intervals between oil changes• Minimum space requirement due to compact design• Very easy maintenance• Option: Continuous monitoring of the particle

contamination and water saturation in the oil duringcleaning

Model Code: OLFCM-5/15-TV-370-N-N5DMxx-BM/-C or -C-AS

SMU1200 – Sensor Monitoring Unit• Designed as a Plug & Work instrument. • Supplied with the necessary connection cables for the

sensors and the power supply.• Conforms to IP Class 67 which means it can be used

in (almost) all industrial environments.• Can be attached directly to a magnetic surface since

or clipped directly to the supplied DIN rail using the DIN rail clip.

• Measured data is displayed on the large integral display

• Measured data is stored internally with a date and time stamp

• Measured data can be simply read using the supplied USB memory stick (1 GB) and then evaluated in MS Excel or FluMoS

Model Code: SMU1260-TU-00/-000