new possibilities with digital printing...

New possibilities with Digital Printing Solutions

Strategic partnership manroland web systems & Océ

3 New possibilities with digital printing solutions © manroland web systems GmbH VRD / Stadler

Core competence

manroland web systems Focus on industrial solutions Leading manufacturer of offset printing systems Logistics solutions for the pressroom Data management through the process chain

Océ Digital printing process

Digital printing presses

Controller technology

Data management

Workflow

manroland web systems: Flexible solutions for newsprint and more!

5 © manroland web systems GmbH January 2013 VD

Industrial Digital Newspaper & Commercial Solution Variable-format pin folder: FoldLine - VPF211

Newspaper & Commercial solution:

Tabloid & Broadsheet Newspaper

Cylinder stitched booklets

Signatures for books and commerical

Glued booklets / Inserts

Océ digital printing press JetStream 3000 (20 Inch):150 m/min – 200 m/min JetStream 5500 (30 Inch):150 m/min – 254 m/min

FoldLine VPF211: Designed for up to 42 Inch webwidths! Former – 1.Qrossfold – Chopperfold! Spine gluing and stitching option!

Products: The whole variety of the graphic arts industry!


FoldLine - VPF211 Product Range and Possibilities

A single finishing solution for the full range of your product portfolio

Available as In-line or Off-line solution For the future newsprint and more!

Products

DynamicCollect & DynamicFold enabling change of pagination and book structure on the fly

Variable cut-off Broadsheet & Tabloid Newspaper

Cylinder stitched booklets

Signatures for books and commerical

Glued booklets / Inserts


Newspaper Production

Broadsheet-Production

Tabloid-Production

Variable sheet separation Collecting Cross fold Longitudinal fold

Collecting


Benefits of the manroland web systems FoldLine - VPF-211 solution: Worldwide first solution for industrial digital newspaper production Outstanding productivity High reliability and low production tolerances Industrial design by manroland engineering based on web-fed offset modules Best-in-class variable cut sheet separation within belt sections

High uptime Fully JDF/JMF controlled device Setup time with format change: 3 min Dynamic change of pagination and book structure without stand still “on the fly” The new dimension for finishing personalized products

High flexibility Both: Tabloid and Broadsheet all formats up to 400x580mm ( 15,7” x 22,8” ) Broadsheet newspaper sections with variable number of pages Paper weight: 45–80 g/m2 ( Option: Cross perforation available for high volume stock) Additional finishing possibilities: i.e. Cylinder stitched booklets or book signatures

Industrial Digital Newspaper Printing Benefits

4,400 newspapers/h (24-pages broadsheet Berliner size )

9,000 booklets/h (32-pages stitched)

18,000 signatures/h (16-pages)

manroland web systems: Flexible Solutions for Book Production


manroland web systems: Post-press Solutions for Bookblocks and more

Flyer

Glued Brochures

Stacked Signatures

auxillary glued Book-block Signatures

Single Sheets for saddle stitching

Main field of applications: books, perfect bind and retail !


The standard “Roll-to-Bookblock” solution

Benefits of the manroland web systems VFF solution: Industrial book finishing solution for short run

High reliability, flexibility and low production tolerances

engineering of former and cutting unit based on web-fed approved offset modules

Best-in-class 2-step cutting within belt sections, a “Jam Free Solution”

Easy to handle manual adjustable or half atomized bookblock Stacker

RIMA systems Bookblock Stacker RS34 / RS36 for 2500 books or cycles /h

High uptime

Setup time with format change: max. 4 min

High flexibility for product thickness from 4 to 70 mm


Fully automated Roll-to-book block solution

The next generation of automated book block production as well as perfect bind production!

Océ digital printing press JetStream 3000 (20 Inch):150 – 200 m/min JetStream 3000 (20 Inch): 150 – 200 m/min

Variable cutting unit

Industrial Digital Roll-to-book block Solution FormerLine - VFF2

manroland web systems Book Collator VBC 4 for 5,000 Books/h

FormerLine - VFF2 Variable former


Overall solution “Roll-to-Bookblock/Flyer” The available Collators

RIMA stacker RS34

RIMA stacker RS36 with motorized adjustment

VBC-4 the automated Variable Booklet Collator with 4-Cassetts

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Full interface to Ocè Prisma, JDF/JMF based Workflow-Integration with PrintNetwork Bridge Integration of further finishing equipment prepared

Preglued Bookblocks!

manroland web systems: printnetwork Bridge Product Overview


Connecting print to postpress – printnetwork Bridge

Data Preparation Printer Control Postpress Control Logistics Control

Product Ready for sale Job

Preparation

Digital Printing Postpress

Unwinder Digital printing Postpress Delivery

Production process steps

Job Data Workflow


Connecting print to postpress – printnetwork Bridge

Data Preparation

Job Data Workflow

Logistics Control

Product Ready for sale Job

Preparation

Digital Printing Postpress

Production process steps

Unwinder Digital printing Postpress Delivery

Printer Control Postpress Control

manroland web systems: DigiLink Product Overview


DigiLink Actual situation: Two worlds – Offset and Digital Print

Editorial Prepress Offset

Platemaking CtP

Digital Printing Commercial Printing

Newspaper Printing

Logistics

Pecom Press Manager

Digital Print Data preparation

Job Planning Digital Print

Digital Printing Offset Printing


DigiLink Connecting Digital and Offset Printing

Editorial

Prepress

Platemaking CtP

Digital Printing Commercial Printing

Newspaper Printing

Logistics

Central Job Planning


DigiLink Connecting Digital and Offset Printing

DigiLink is an upgrade for Pecom PPM stations Planning of Digital- and Offsetjobs possible

Intelligent and automatic planning of jobs

due to pre-defined parameters Monitoring of both Digital- and Offset Jobs

“Learning automatic” planning system Jobs printed on Offset- and Digital presses

are compared due to defined criterias. The results are used for an optimized automatic planning.

Thank you for your attention!

new possibilities with digital printing...

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