new netzsch pumps north america · 2010. 6. 15. · netzsch mohnopumpen gmbh waldkraiburg germany 4...

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Progressive cavity pumping systems possess unique characteristics which can make them preferable over other pumping systems. Their most important characteristic is high overall system efficiency. PC pumping systems typically exhibit overall efficiencies of 80 to 95%, which is higher than many of the other pump types. Some additional advantages of PC pumping systems include: -the ability to produce high viscosity fluids, large solids concentrations and moderate percentages of free gas; -low internal shear rates which limit fluid emulsification by agitation; -no valves or reciprocating parts to clog, gas lock or wear; -low capital and power costs; -relatively simple installation and operation as well as low maintenance; -low profile and low noise surface equipment. NETZSCH Pumps North America Why NETZSCH PC Pumps ? 119 Pickering Way, Exton, PA 19341 1-610-363-8010 www.netzschusa.com

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  • Progressive cavity pumping systems possess unique characteristics which can make thempreferable over other pumping systems.

    Their most important characteristic is high overall system efficiency. PC pumping systemstypically exhibit overall efficiencies of 80 to 95%, which is higher than many of the otherpump types.

    Some additional advantages of PC pumping systems include:-the ability to produce high viscosity fluids, large solids concentrations and moderatepercentages of free gas;-low internal shear rates which limit fluid emulsification by agitation;-no valves or reciprocating parts to clog, gas lock or wear;-low capital and power costs;-relatively simple installation and operation as well as low maintenance;-low profile and low noise surface equipment.

    NETZSCH Pumps North AmericaWhy NETZSCH PC Pumps ?

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

  • The most prominent limitations of the PCP are related with pump volume, pressure andelastomer compatibility with produced fluids.

    The list below summarizes the current application limitations:- limited production rates: maximum = 5,000 bpd;- limited lift: maximum=7,850 ft;- limited temperature capability: maximum = 260 F;- sensitivity to fluid environment; elastomer may swell or deteriorate upon exposure to

    certain elements (i.e., H2S, CO2, Aromatic carbons)- tendency of pump stator to sustain permanent damage if pumped dry even for short

    periods;

    Regardless of the above limitations, NETZSCH has over 3,000 pumps producing waterfrom shallow gas reservoirs.

    NETZSCH Pumps North AmericaWhy NETZSCH PC Pumps ?

    119 Pickering Way, Exton, PA 19341 1-610-363-8010

    www.netzschusa.com

  • PT

    TT

    TT

    TT

    1 32 8

    Design criteria:Suction pressureDischarge pressureGas flow rateLiquid flow rateSand content

    Main station

    PT

    PSV

    LC

    LC

    Gas pipeline

    NEMO ® Multiphase pump

    VSM

    Multiphase pump application

    TT

    NETZSCH Pumps North AmericaTypical Layout With Gas Separation

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    http://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=Ghttp://images.google.co.ve/imgres?imgurl=http://www.ab.com/drives/powerflex/images/PowerFlex-700/Low-Res/700Frame30copy_med.jpg&imgrefurl=http://www.ab.com/drives/powerflex/Products/700.htm&h=350&w=162&sz=11&tbnid=QteHHfRfG2AJ:&tbnh=115&tbnw=53&hl=es&start=18&prev=/images?q=power+flex+700&hl=es&lr=&sa=G

  • Technical specification:

    3500 b/d @ 1300 psi @ 95HP

    2000 b/d @ 2000 psi @ 100HP

    1500 b/d @ 2600 psi @ 110HP

    1000 b/d @ 3200 psi @ 75HP

    Sealing system: Mechanical seal

    Auxiliary system: Lubricating pump

    NEMO® Multiphase Pump

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    NETZSCH Pumps North AmericaSurface Pumping System

  • Pump model: NM148SY03S18Z

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    NETZSCH Pumps North AmericaSurface Pumping System

  • Top drive system: conventional PCP

    Most PC pumping systems are rod-driven withthe stator run into the well on the bottom ofthe production tubing, and the rotorconnected to the bottom of the rod string.

    To turn the rotor downhole, the rod string isrotated at surface by means of a hydraulic ordirect drive power transmission.

    NETZSCH Pumps North AmericaDownhole Pumping System

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

  • Wellbore geometry:

    119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    NETZSCH Pumps North AmericaDownhole Pumping System

  • 119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    NETZSCH Pumps North AmericaDownhole Pumping System

    NETZSCH Downhole Pumps

    Technical specification:

    10 b/d @ 1000 feet @ 0.5HP

    100 b/d @ 1500 feet @ 1.75HP

    500 b/d @ 2000 feet @ 11.0HP

    1500 b/d @ 3000 feet @ 32.5HP

    Accessories:

    Surface Drivehead with Electric Motor

    Flow Tee for Production Tubing

    Rod Centralizers

    Torque Anchors

  • 119 Pickering Way, Exton, PA 193411-610-363-8010

    www.netzschusa.com

    NETZSCH Pumps North AmericaDownhole Pumping System

  • NETZSCH Mohnopumpen GmbHWaldkraiburgGermany

    4 Production and sales sites 2 Assembly and sales and distribution sites16 Further sales and distribution sitesOver 200 sales and service cecenters1 Co-operation partner

    NETZSCH Pumps North AmericaProduction, Assembly and Sales Companies

    NETZSCH do Brasil Ltda.Pomerode Brasil

    NETZSCH Pumps North America, LLCExton, PAUSA

    NETZSCH India Pte. Ltd.Goa und ChennaiIndia

    NETZSCH LanzhouPumps Co. Ltd.LanzhouChina

    Co-operation partnerHeishin Ltd.KobeJapan

    NETZSCH Oilfield Products GmbHSelbGermany

    119 Pickering Way, Exton, PA 19341 1-610-363-8010

    www.netzschusa.com