new integrated factory (2020)
TRANSCRIPT
New Integrated Factory (2020)
SITE LOCATION MAP
TSH Contract Manufacturing Sdn Bhd
New Integrated Factory - 6 units (Total: 132,000 sq ft) at i-Parc Currently factories under renovation, upon completion will consolidate the operations; • Precision Machining • Wire Harness & Control Box Assembly • Module Assembly & Integration
• Warehousing
SITE LOCATION MAP
Company Introduction
Contract Equipment Manufacturer Manufacturing site loacted in new integrated factory, I-Parc @ Tanjung Pelepas Specialize in high mix low volume production Customized:
Automation design build Precision machining Metal fabrication
Have more than 32 machineries Mainly CNC Miling Machines:
3 axis (working range from 500x400x400mm to 1600x800x650mm) Horizontal 5 axis (working range: 720x650x800mm)
Provide more than 16,000 hours of machining capacity First Article Submission (FA) within 8 weeks Mass production around 6 to 8 weeks Type of materials machined:
Aluminium Stainless steel Inconel Invar 36 Engineering plastic
VISION AND MISSION
CORE BUSSINESS
Aerospace
Medical &
Healthcare
Electronics (HDD,
Semi-con & SMT) Automation
Consumer
Product
Oil & Gas
Industries
INDUSTRIES WE SERVE
7
OUR BUSINESS PARTNER
8
Quality Management
PosiTector Coating Thickness Gage Model No.: 6000 Accuracy: Conforms to national and international standards including ISO and ASTM
Mitutoyo Surface Roughness Gage Model No.: SJ-210 Roughness Parameter: Ra/Ry Ra/Rz/Rmax Measuring Range (micron): 360µm (-200 ~ +160 um)
G & R Technology Hardness Tester Model No.: HT-1000A/HT-2000A Testing Range: 200 – 900 HL (Leeb Value) Scale: HL, HV, HB, HRB, HRC, HSD Accuracy: +/- 4 HL
Zeiss CMM Model No.: Contura G2 Qty: 1x Max. Measuring Range: 1,600 x 1,000 x 600 (mm) Accuracy: 1.9 um + L/300 um
Mitutoyo VMM Model No.: QV Apex 1.5 um Qty: 1x Max. Measuring Range: 300 x 200 x 200 (mm) Resolution: 16x-4800x
Tesa-Hite Model No.: M400 Qty: 1x Max. Measuring Range: 0 - 400 (mm) Accuracy (um): 3um +(L(mm)/300)
QUALITY MANAGEMENT
Measurement Equipment
QUALITY MANAGEMENT
11/9/2018 9
• FMECA •8D
•Fish Bone Analysis Tools
• Bubble drawing
• Solid Works
• Master-cam Engineering Tools
• Critical Dimensions +/- 0.002” and below SPC
• Quality KPI Performance Indicator
• Internal Periodic Process Compliance Audits Internal Process
• Shop Floor Quality Awareness Dissemination Shop Floor Quality
• Traceability and Retention
• Customer IP and Document Control Quality Records
10
PRECISION MACHINING
MAIN MACHINERY
MAIN MACHINERY
Part Description: Interface Plate
Industry used: Medical
Material used: Alu 6061-T6
Surface Treatment: Red Hard Anodize
per MIL-A-8625F, type III, class 2 with
Teflon coat per MIL-A-63576, type I
Geometric Tolerance: 0.020 mm
Part Description: X SLIDE BP1
Industry used: Semi Con
Material used: ALCOA MIC 6
Surface Treatment: NA
Geometric Tolerance: 0.005 mm
Part Description: 5 Layer Dome
Diffuser
Industry used: Semi Con
Material used: Clear Acrylic
Surface Treatment: Sand Blast
Geometric Tolerance: 0.050 mm
Part Description: Prisma Housing
Industry used: Medical
Material used: Alu 6061-T6
Surface Treatment: Bead Blast Bright Dip
Clear Anodize
Geometric Tolerance: 0.020 mm
Part Description: Header In/Out
Industry used: Aerospace
Material used: Alu 6061-T651 as ASTM
B211
Surface Treatment: NIL
Geometric Tolerance: 0.025 mm
MECHANICAL FINISH PART – MEASURE BY QC EQUIPMENT
Part Description: Main Stand
Industry used: Aerospace
Material used: Alu 6061-T651
Surface Treatment: NIL
Geometric Tolerance: 0.030 mm 19
Machined Component for APPLIED MATERIAL Chamber Product
Machined Component for APPLIED MATERIAL Chamber Product
Smart Factory with Yamazaki Mazak Singapore
Industry 4.0:
Production efficiency is key in the Semiconductor manufacturing industry. Manufacturing plans to build a complete manufacturing line with Industry 4.0
technology such as FMS system, shop floor monitoring systems and digitalizing manufacturing data to maximize output. We will be working with many partners
to create this setup, including machine makers, such as Mazak.
From automation of machine loading through FMS system to business intelligence software, production line can be streamlined from the ground-up while
managers are able to manage the factory without being physically on-site.
Intelligent Manufacturing
ERP - Material Management
Software Production
Planning
Automated Production Operations
Data Output
Cloud Data Management
Offsite Management
Smart Factory with Yamazaki Mazak Singapore
Towards Industry 4.0
ROBOT AUTOMATION MACHINE TENDING PROJECT
20