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NEBOSH UNITISED I.G.C. IGC 3 2011/2012 Wasyl Terych & M Kamarajan This reference material is aimed at the unitised NEBOSH IGC Unit 3 Practical Application. It has been designed in such a way that it provides a guide to candidates to successfully complete the requirements of this course unit.

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Page 1: New Igc 3 Jan 2012 v2 = New New New

NEBOSH UNITISED I.G.C.

IGC 3 2011/2012

Wasyl Terych & M Kamarajan

This reference material is aimed at the unitised NEBOSH IGC Unit 3 Practical Application.

It has been designed in such a way that it provides a guide to candidates to successfully complete the requirements of this course unit.

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FOREWORD TO NEBOSH IGC UNIT 3 – REVISION FOR 2012

This guide has been generated for the benefit of candidates who are to take the IGC 3 as part of their

suite of examinations/assessments for their NEBOSH International General Certificate.

The 2012 has been revised and updated from the previous requirements and the authors of this guide

feel that the new requirement has improved guidelines as to what is expected from candidates, thus

allowing a more structured approach to practical assignment compilation and marking.

Candidates can utilise the knowledge gained in their studies of Units 1 and 2of this course and put it

to good use in their IGC 3 practical assignment.

Candidates are strongly recommended to read this course supplement and to raise any questions that

they have on the content with their Course Tutor prior to the submission of their IGC 3 practical

assignment.

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NEBOSH IGC Contents Listing

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Table of Contents

Foreword to NEBOSH IGC Unit 3 – Revision For 2012 ....................................................................................... 3

About the And MArkers of the IGC For ETA Consultancy ................................................................................. 7

About the Editor ..................................................................................................................................................... 7

An Opening Thought ............................................................................................................................................. 9

The Assessors Marking Sheet ........................................................................................................................... 11

The Observation Sheet ...................................................................................................................................... 13

Date of Assessment .......................................................................................................................................... 14

Observation Sheet ............................................................................................................................................. 14

Completion of Observation Sheets ................................................................................................................ 14

1.0 Completion of Observation Sheets .......................................................................................................... 17

1.1 Range and Number of HAzards / Good Practices ............................................................................... 17

1.2 Identification of Suitable Control Measures and timescales ..................................................................... 19

Table 1 – Typical Issues ................................................................................................................................ 20

Completion of Report ......................................................................................................................................... 21

2.0 Management Report ................................................................................................................................ 23

2.1 Introduction Providing an Overview of the Chosen Area ..................................................................... 23

Executive Summary ....................................................................................................................................... 23

3.0 Report – Main Findings of the Inspection ................................................................................................. 25

3.1 Quality of Interpretation of Findings and Clear Reference to Strengths and Weaknesses .................. 25

3.2 Identification of Possible Breaches of International Standards ............................................................ 25

3.3 Persuasiveness / Conciseness / Technical Content ............................................................................ 26

4.0 Report – Conclusions and Recommendations ......................................................................................... 27

4.1 Clear and Concise Conclusions Which are Clearly Related to Report Findings and are Effective in

Convincing Management to Take Action ....................................................................................................... 27

4.2 Recommendations Which Present Realistic Actions to Improve Health and Safety in the Chosen Area

27

Appendix 1......................................................................................................................................................... 29

IGC3 – The Health and Safety Practical Application ...................................................................................... 29

Appendix 2 – Observation Exercises ................................................................................................................. 31

Appendix 3 – Some General Hazard Spotting Practice Pictures ..................................................................... 57

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ABOUT THE AND MARKERS OF THE IGC FOR ETA CONSULTANCY

Wasyl Terych is an internationally respected occupational health and

safety professional with well over thirty years’ experience that spans

many industrial, public and commercial sectors in many countries of

the world.

Wasyl commenced his health and safety focus as far back as when

he was an engineering apprentice with AEI GEC way back in 1968

and this saw him in his 20’s working as workplace and later Trade

Union Appointed Safety Representative serving on local as well as

national committees.

Later on in his career Wasyl went into consultancy and has worked

with some well-known international organisations.

He currently works in Dubai in the United Arab Emirates as a Senior

Manager in a consultancy and training organisation attached to one of

the region’s largest employers with 70,000 plus workers in the UAE

alone.

His work as a safety professional, mentor and trainer has seen him engaged in projects around the UK, into most

of Europe, North and Central Africa, the GCC, Sri Lanka, the Philippines and more.

Wasyl has a MA in Health, Safety and Environmental Law from Salford University (UK) as well as numerous

other degrees and qualifications including the NEBOSH National Diploma in Occupational Safety and Health.

In his training and advisory role Wasyl delivers courses as well as writing course books and associated materials

for students, candidates and learners taking UK and International qualifications in health, safety and environment

management as well as food safety.

When asked to write the first International General Certificate Course Book he was so pleased, he saw it as a

chance to help and guide people on the right road to understanding health and safety at an early stage of life and

hopefully advance into a career into health and safety, and regardless become more aware of the topic thus

preventing harm to themselves and hopefully many others in the course of their lifetime as he surely has.

This current publication is the 12th

revision and has been written to abide by the 2011/12 course syllabus as

determined by NEBOSH.

ABOUT THE EDITOR

M. Kamarajan has many years’ experience as a trainer in both the

mechanical engineering as well as health and safety arenas in

countries such as India and the Middle East.

Within health and safety he delivers training and awareness sessions

to many governmental and industry sectors with a particular focus on

construction.

Kamarajan has the role of General Manager within ETA Consultancy,

but also carries the responsibility for over 180 Health and Safety

professionals as the ETA Ascon Group HSE Manager.

He is also Honorary Secretary to the Emirates Safety Group which is

very active NGO within the UAE which meets as a forum to discuss

general matters relating to HS and E.

As Editor Kamarajan has played a significant part in the way this

material is presented to the international candidate, importantly

ensuring readability and clarity which has been greatly appreciated by readers and candidates alike of the years

that this course has been delivered by ETA Consultancy in the countries in which they operate.

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NEBOSH IGC Unit 1 Element 5 – Health and Safety Management Systems 4 – Measuring, Audit and Review

ETA Consultancy ® 2012 © Issue Number 1 2012 WNT/IGC 3

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AN OPENING THOUGHT

FAIL TO PREPARE

PREPARE TO FAIL

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THE ASSESSORS MARKING SHEET

The sheet illustrated below is the form that will be used by IGC 3 Markers to declare your ‘Assignment’ marks to

NEBOSH.

The following pages are the matrixes used to determine your marks – please view these in detail and ensure that

when you complete your IGC 3 assignment you present material that will maximise your marks.

Course Provider Number Course Provider Name

Student Number Student Name

Criteria

Maximum

Marks

Available

Assessors

Marks

Awarded

NEBOSH

Moderated Marks

(If Different)

1 Completion of observation Sheets

1.1 Range and number of hazards/good practice 15

1.2 Identification of suitable control measures and

timescales 15

2 Report – Introduction and Executive Summary

2.1 Introduction providing an overview of the chosen

area 5

2.2 Executive summary 5

3 Report – Main findings of the inspection

3.1 Quality of interpretation of findings and clear

reference to strengths and weaknesses 15

3.2 Identification of possible breaches on international

standards 5

3.3 Persuasiveness / conciseness / technical content 10

4 Report – Conclusions and Recommendations

4.1

Clear and concise conclusions which are clearly

related to report findings and are effective in

convincing management to take action

15

4.2 Recommendations which present realistic actions to

improve health and safety in the chosen area 15

Total Marks 100

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THE OBSERVATION SHEET

What follows is the observation sheet that has to be completed by candidates undertaking the IGC 3 ‘the

Practical Application’.

The following pages are meant to guide candidates through the completion of this section of the application and

later – the ‘Management Report’.

INTERNATIONAL GENERAL

CERTIFICATE Candidate’s observation

(2010 specification) sheet

IGC3 – THE HEALTH AND

SAFETY PRACTICAL APPLICATION

Sheet number of _____

Student name _______________________________________ Student number _________________

Place inspected _____________________________________ Date of inspection ___ / _____ / _____

Observations Control measures Timescale

Hazards / Good practice Immediate, medium and longer-term actions (immediate, 1 week, etc

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DATE OF ASSESSMENT

Assessment of the practical unit (IGC3) must normally take place within 14 days of the date of the IGC1 and/or

IGC2 written papers (the ‘date of the examination’).

If a candidate is absent from the written papers because of illness corroborated by a doctor’s note, but

successfully completes the IGC3 unit within the 14 day deadline, the result will stand.

If a candidate is unable to complete the NGC3 unit under similar circumstances, NEBOSH may allow it to be

taken at a later date beyond the normal 14 day deadline – but candidates must inform ETA Consultancy as soon

as possible so that the appropriate notifications can be made..

ETA Consultancy will advise the candidate of the latest date by which the completed report and observation

sheets must be received by them for marking.

Candidates are advised that the completion of study for both IGC1 and IGC2 is recommended in order to

undertake the practical application unit IGC3.

OBSERVATION SHEET

COMPLETION OF OBSERVATION SHEETS

Candidates will be supplied with a sufficient number of observation sheets from ETA Consultancy which may be

photocopied for the purpose. An example observation sheet is given earlier.

The observation sheets must be completed during the inspection and no alterations should be made to it.

Only brief details of each hazard are required including:

1. Where the hazard was located and

2. The nature of the hazard.

For example, ‘housekeeping could be better’ does not give enough information about the particular hazard.

Candidates should avoid the tendency to simply identify the tasks being undertaken, or the equipment that is

being used, instead of providing an indication of how the tasks or items of equipment pose a risk.

Candidates must demonstrate their understanding of how identified hazards have the potential to cause harm, for

example, boxes stored on the floor may cause obstruction of access, egress routes and / or a risk of

musculoskeletal injury if lifted.

The observation sheets should be completed by:

• Identifying, in the left hand column, any hazards, unsafe work practices and examples of good practice

observed during the inspection;

• Providing in the next column, an indication of the urgency of taking action (high, medium or low priority)

which should reflect the level of risks.

• Commenting, in the next column on the adequacy of existing controls and identifying any immediate,

medium term and long term remedial actions needed;

• Stating, in the right hand column a reasonable timescale for the actions identified.

The distinction between timescales and priorities should be expanded – i.e., that a low priority action, in terms of

risk, might still be completed quickly because it can be done easily; conversely the most appropriate solution for a

high priority (high risk) area might only be possible in the longer term (in which case interim measures might be

necessary).

There should be sufficient information on the observation sheets to enable the candidate to complete a

comprehensive report to management on their findings.

Candidates are also advised to make notes on the area inspected, including activities taking place, in order to

complete the introduction to their report.

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Whilst poor spelling and grammar will not be marked or penalised, if the assessor is unable to read or to

understand the notes made by candidates during their inspection then invariably fewer marks will be awarded

than would otherwise have been the case.

What Has to be Submitted for Marking to be Undertaken

The submission to ETA Consultancy for marking must include the following:

1.0 Completed observation sheets covering a number and range of hazards and good practice, identifying

suitable control measures and timescales

2.0 An Introduction and Summary

3.0 Main findings of the completed inspection

4.0 Conclusions which summarise the main issues identified in the candidate’s workplace

5.0 Completed Recommendations table.

6.0 The candidate declaration form

Note

The practical application must be carried out in the candidate’s own workplace.

The workplace should be large enough to provide a sufficient range of hazards in the areas covered to provide

and adequate range for identification.

If the workplace is very large, in order that the practical application is manageable the candidate should limit the

area considered.

Where a candidate does not have access to a workplace, ETA Consultancy (your course provider) should be

consulted and we will help in making arrangements for that candidate to carry out the application at suitable

premises.

Management of the premises being used should be consulted to ensure that the candidate can carry out the

inspection without endangering their own health and safety.

Where confidentiality requires, locations and company names may be omitted from the report, but ETA

Consultancy need to be made aware of this so that they can comply with the appropriate NEBOSH requirements

in this regard.

This information regarding what has to be submitted to ETA Consultancy to allow marking of the practical

application is repeated later in this material

Please be sure you are clear on these requirements.

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1.0 COMPLETION OF OBSERVATION SHEETS

1.1 RANGE AND NUMBER OF HAZARDS / GOOD PRACTICES

1 1 – Range and number of hazards / good practices

Marks To Be Awarded

Completion of

Observation

sheets

11 to 15 6 - 10 1 - 5

Appropriate hazards/good

practice for the chosen

area

4 to 5 different types of

hazards identified

14 to 20 uncontrolled

hazards identified

Appropriate hazards/good

practice for the chosen area

2 to 3 different types of

hazards identified

7 to 13 uncontrolled hazards

identified

Some appropriate

hazards/good practice for the

chosen area

1 type of hazard identified

1 to 6 uncontrolled hazards

identified

If no reference to good practice take mark down by one mark, e.g. 3 types of issues but no

reference to good practice – 2 marks to be awarded

1 – Typical issues are listed in table 1 and internal assessors must complete table 1 on allocating marks

2 – Only one example of good practice is required for the mark to be awarded

Candidates are expected to identify different types of hazard such as hazardous substances, fire, electrical,

machinery, ergonomic, housekeeping, noise, vibration, transport, manual handling and health hazards and

should also consider if there are any welfare and environmental problems.

At least five different types of hazard must be included for maximum marks.

Candidates are expected to comment on situations where there is adequate control of hazards and where good

practice is being observed, although candidates should place the emphasis on uncontrolled hazards.

Table 1 that follows indicates 20 typical issues, but candidates are reminded that the list is not an exhaustive one

and they may include relevant issues that they identify during their observation exercise.

Markers will consider all topic areas and will mark them accordingly if relevant.

Think back to your IGC Units 1 and 2 – included in these study units there are many topic areas discussed and

workplaces often contain others.

Be sure to include at least ONE example of good practice.

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1.2 IDENTIFICATION OF SUITABLE CONTROL MEASURES AND TIMESCALES

1 2 – Identification of Suitable Control Measures and timescales

Marks To Be Awarded

Completion of

Observation

sheets

11 to 15 6 - 10 1 - 5

All sections of the

observation sheet

completed

Immediate, medium and

longer-term actions

identified for 14 to 20

hazards

All / most recommended

actions effective in

reducing risk and realistic

in terms timescales

All sections of the

observation sheet completed

Identification of mainly

immediate actions for the

identified hazards

Recommended actions

generally effective in

reducing risk and realistic in

terms of timescales

Some sections of the

observation sheet completed

Reference to immediate actions

only

Recommended actions limited

in reducing risk and unrealistic

in terms of timescales

1. Candidates who repeat identical hazards will only be awarded one mark for that hazard

2. Candidates who repeat similar hazards relating to different areas or equipment may only be awarded a

maximum three marks for that particular hazard type. For example the repeated identification of machinery

guarding, missing or damaged would only ever attract three marks maximum.

3. Assessors must complete Table 1 to assist in allocating marks

Candidates are expected to give thought to what is required to immediately control the risk from each identified

hazard AND to identify the need for medium and long term actions to control the risk.

This requires candidates to distinguish between the symptoms and the root causes of hazards. For example, the

immediate action on a spillage may be ‘clean up spillage and inform supervisor’ whereas medium term actions

might include appropriate supervisor training, regular inspections, and investigation of the source of the leak. A

longer term action may be to modify the work process to tackle the root cause.

If existing controls are in place and considered adequate, candidates should consider any measures required to

maintain this level of control.

Candidates should avoid generic phrases being repeatedly used e.g. ‘monitor’ and ‘train staff’.

Candidates should give appropriate clarification by giving examples of appropriate monitoring and the type of

training required.

Candidates should be aware that if unsuitable control measures are suggested full marks cannot be awarded.

Short term measures to improve housekeeping will do little to improve the lack of safety management systems

and procedures evidenced by materials and equipment left lying around.

The proposed control measures must not only remove or control the hazard but must also be realistic in terms of

timescales.

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TABLE 1 – TYPICAL ISSUES

1. and 2. Range of issues identified and number of hazards

Issue Description Issue Range

(/ if covered)

Number of

Hazards

Identified

Comments

Electricity

Ergonomics

Falling Objects

Fire

First Aid

Good Practice

Hazardous Substances

Housekeeping

Information

Machinery

Manual Handling

Noise

Obstructions (trailing Cables)

Personal Protective Equipment

Signage

Vehicle Routes

Vibration

Welfare / Hygiene

Working at Height

Work Environment

Any Other Appropriate

Total

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COMPLETION OF REPORT

The practical application may be submitted in either the candidates own handwriting or be word processed.

There is no time limit assigned to the practical application, however, candidates should aim to complete the

process of observation and report writing within two hours (unless reasonable adjustments have been

agreed by NEBOSH).

Candidates should refer to the practical unit marking sheet (included earlier in this guidance document) for the

headings under which marks will be allocated for the report and observation sheets in order to help structure their

report.

Candidates must not use previously prepared or organisation checklists, or any other prompts.

The report should not contain photographs, printed text or any other extraneous material.

The length of the report should be between 500 and 750 words and should not simply duplicate the observation

sheets.

The report should be written in such terms that a manager would be able to take reasonable action based on

facts.

Reports based on unsupported generalities and those that simply reiterate the contents of the observation sheets

will be awarded low marks.

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INTERNATIONAL GENERAL CERTIFICATE Candidate report template

(2010 specification)

UNIT IGC3 – THE HEALTH AND SAFETY PRACTICAL APPLICATION

Student number ________________________________

Location ______________________________________ Date of review / /

Structure report under the following headings:

Introduction including overview of area inspected and activities taking place

Executive Summary

Main findings of the inspection

Conclusions

Recommendations – include as a table in the following format:

Recommendation Likely resource implications Priority Review date

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2.0 MANAGEMENT REPORT

2.1 INTRODUCTION PROVIDING AN OVERVIEW OF THE CHOSEN AREA

2.1 Introduction Providing an Overview of the Chosen Area

Marks To Be Awarded

4 to 5 2 to 3 1

Clear and appropriate description of

the chosen area and of the activities

occurring in the area

Description of the chosen area

and of the activities in the area

Limited description of the chosen

area

Lack of details on the activities

taking place in the area

EXECUTIVE SUMMARY

2.2 Executive Summary

Marks To Be Awarded

4 to 5 2 to 3 1

Concise overview of important points

and main conclusions /

recommendations

Overview of some important

points and some conclusions /

recommendations

Limited overview

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3.0 REPORT – MAIN FINDINGS OF THE INSPECTION

3.1 QUALITY OF INTERPRETATION OF FINDINGS AND CLEAR REFERENCE TO STRENGTHS AND WEAKNESSES

3.1 Quality of interpretation of findings and clear reference to strengths and weaknesses

Marks To Be Awarded

Quality of

interpretation

of findings

and clear

reference to

strengths and

weaknesses

11 to 15 6 to 10 1 to 5

Logical progression from

the observation sheets

Key issues identified in

observation sheets have

been appropriately

discussed

Clear reference to

strengths and weaknesses

Logical progression from the

observation sheets

Some key issues identified in

observation sheets have

been appropriately

discussed

Some reference to strengths

and weaknesses

Limited progression from the

observation sheets

Limited discussion of the key

issues identified in the

observation sheets

Limited reference to strengths

and weaknesses

3.2 IDENTIFICATION OF POSSIBLE BREACHES OF INTERNATIONAL STANDARDS

3.2 Identification of possible breaches of international standards

Marks To Be Awarded

Identification

of possible

breaches of

international

standards

5 4 3 2 1

Appropriate

reference to 5

possible

breaches of

international

standards

Demonstration

of a clear

understanding

of the reasons

for all of the

breaches

Appropriate

reference to 4

possible

breaches of

international

standards

Demonstration

of a clear

understanding of

the reasons for

the breaches for

the majority of

the breaches

Appropriate

reference to 3

possible

breaches of

international

standards

Some

demonstration of

understanding of

the reasons for

some of the

breaches

Appropriate

reference to 2

possible

breaches of

international

standards

Some

demonstration of

understanding of

the reasons for

some of the

breaches

A list of

international

standards with

no explanation of

how the

international

standards were

breached, or how

they relate to the

hazards, unsafe

conditions or

work practices

selected

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3.3 PERSUASIVENESS / CONCISENESS / TECHNICAL CONTENT

3.3 Persuasiveness / Conciseness / Technical Content

Marks To Be Awarded

Persuasiveness

/ Conciseness /

Technical

Content

8 to 10 4 to 7 1 to 3

Clear legal, moral and

financial arguments

Convinces management

to take action

Report is well structured

and appropriate length

Report does not duplicate

observation sheets

Some legal, moral and

financial arguments

Some persuasiveness in

management action

Some duplication of

observation sheets

Limited legal, moral and

financial arguments

Limited persuasiveness in

management action

Report is poorly structured

Report duplicates observation

sheets

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4.0 REPORT – CONCLUSIONS AND RECOMMENDATIONS

4.1 CLEAR AND CONCISE CONCLUSIONS WHICH ARE CLEARLY RELATED TO REPORT FINDINGS AND ARE EFFECTIVE IN CONVINCING MANAGEMENT TO TAKE ACTION

4.1 – Clear and concise conclusions which are clearly related to report findings and are effective in

convincing management to take action

Marks To Be Awarded

Clear and

concise

conclusions

which are

clearly related

to report

findings and

are effective

in convincing

management

to take action

11 to 15 6 to 10 1 to 5

Findings in the report

summarized clearly and

concisely

Relevant and appropriate

information provided to

persuade management to

take action

Logical progression from the

report

Some key issues identified in

the report have been

appropriately discussed

Limited progression from the

report

Limited discussion of the key

issues identified in the report

4.2 RECOMMENDATIONS WHICH PRESENT REALISTIC ACTIONS TO IMPROVE HEALTH AND SAFETY IN THE CHOSEN AREA

4.2 Recommendations which present realistic actions to improve health and safety in the chosen

area

Marks To Be Awarded

Recommendations

which present

realistic actions to

improve health

and safety in the

chosen area

11 to 15 6 to 10 1 to 5

Recommendations based

upon conclusions

Realistic

recommendations

Appropriately prioritized

recommendations

Appropriate cost

estimations for all

recommendations

Most recommendations

follow on from the

conclusions

Most recommendations are

realistic

Some attempt at

prioritization

Appropriate cost estimates

for most recommendations

Limited progression from

conclusions

Recommendations not all

realistic

Limited cost estimations

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APPENDIX 1

IGC3 – THE HEALTH AND SAFETY PRACTICAL APPLICATION

CANDIDATE AND COURSE PROVIDER DECLARATIONS:

For completion by the candidate:

I declare that the work submitted for this practical application assessment i.e.. the completed observation sheets

and the report to management, is my own work. I recognise that contravention of this statement constitutes

malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print): _______________________________

Signature: _______________________________

Date: _______________________________

For completion by a course provider representative (e.g. internal practical assessor):

I declare that the work marked is identical to that received from the candidate. I recognise that contravention of

this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH

Malpractice policy.

Name (Print): _______________________________

Signature: _______________________________

Date: _______________________________

For completion by the course provider’s internal practical assessor:

I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise that

contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out

in the NEBOSH Malpractice policy.

Name (Print): _______________________________

Signature: _______________________________

Date: _______________________________

NB: This declaration must be completed in full, submitted and retained with the candidate’s script.

If this declaration is not submitted the candidate’s result may be declared void..

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APPENDIX 2 – OBSERVATION EXERCISES

From time to time candidates on the NEBOSH IGC course request some pictorial exercises so that they may

prepare themselves for the IGC 3 – Practical Assessment.

What follows are a range of photographs (some staged – some not) of workplace situations which as candidates

you may find useful to sharpen your skills.

To assist also, there are following pictorials that have a large range of faults identified for each example.

To follow on from the pictorial representation of faults identified there is a table provided that lists the faults, the

same table having two further columns, one for you to enter what remedial action would be required and the

other to identify likely breaches of legislation – and here you are advised to indicate why the legislation is being

breached.

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Obstructed Fire Exit

2. Bolted Door

3. Taped Over Switch

4. Extinguishers Too

High

5. Fire Point Obstructed

6. Access To Blanket

Difficult

7. Bench Grinder Guard

Dirty

8. No Flash Back

Arrester

9. Jubilee Clip not

Proprietary Hose

Clamp

10. Item Leaning on

Pedestal Grinder

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PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

11. Wire Going Across

Wheel of Grinder

12. Overhanging items on

Desk

13. Open HFL Container

14. Unstable Storage on

Bench

15. Welding Set Pipe

Routing

16. PPE Left in Open on

Welding Set

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Overhanging Item on

Booth

2. PPE Not Being Worn

by Grinder

3. Overhanging Item in

Bin

4. Item on Floor – Base

of Bin

5. Fabrication in

Marked Gangway

6. Trailing Cable

7. Mat Rucked / Curled

Up

8. Damage Waste Bin

Base - Unstable

9. Item Leaning on

Extinguisher

10. Extinguisher on

Floor

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PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

11. Pipe Fitting on Wall

– Sticking Out

12. Coiled Wire on

Floor

13. Swarf on Floor

14. Cloth Item on Top

of Pedestal Drilling

Machine

15. Work-piece Being

Held In Hand

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Generally untidy

area

2. Smoking in

presence of HFL’s

3. Un-identified drum

in which decanting

4. Drinking in area

where hazardous

substances are

stored / used

5. Overflowing bins

6. Bins not being used

for intended

purpose

7. Unaddressed liquid

spillages on the

floor

8. Lack of PPE

9. Extinguisher not

evident

10. Housekeeping very

poor

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PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

11. Inappropriate door

security (rope)

12. Lack of any safe

system of work

13. Inappropriate

management

controls

14. Assume lack of

controls ref bin

cleaning

15. Combustible items

stored outside doors

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Glare / reflection on

screen

2. Badly congested

workplace

3. Inappropriate

working posture

4. Desk – items in risk

of falling off

5. Drinking cup on

desk – may be part

full

6. Item leaning

against rear of chair

7. Poor cable

management

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PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

8. Tripping hazard

from trailing wire

and pen etc.

9. Tripping hazard –

multi-gang adapter

10. Damaged

equipment although

labelled should be

removed from

workplace

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Over reaching to

access equipment

2. Smoking in the

workplace

3. Document hiding a

container label

4. Poor working

posture on a step

ladder

5. Machine does not

appear to be

isolated (panel)

6. Item could fall from

top of the tank

7. Plank being used

as a shelf

8. Coiled wire to rear

of steps (floor)

9. Spillage not

addressed

10. Cable joint in spilt

liquid

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PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

11. Items littering the

floor

12. Trailing cables on

the floor

13. General lighting

appears to be off

14. Ladder may be on a

trailing cable

therefore making

the ladder unstable

and a risk of

damaging the cable

which could lead to

electrocution

15. No PPE being worn

(may be a

requirement)

16. Lack of a safe

system of work

17. Lack of workplace

management

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PROBLEMS IDENTIFIED

PROBLEM REMEDIAL ACTION LIKELY BREACHES OF

INTERNATIONAL STANDARDS

1. Extinguisher

access obstructed

(maybe)

2. Upturned guard on

the floor

3. Wet (may be oil) on

the floor

4. Litter / trash on the

floor

5. Machine part on the

floor

6. Equipment on the

floor

7. Cardboard mat

8. Obstructed work

area

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APPENDIX 3 – SOME GENERAL HAZARD SPOTTING PRACTICE PICTURES

What follows are a few pictures and/or cartoons that will allow you a little more practice.

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