new emerson’s plantweb industrial automation technologies for...
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Emerson’s Plantweb Industrial Automation Technologies for LNGand Gas TransportationLocalization in Russia.
Paris, 27 January 2017
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Emerson at a Glance
Headquarters in St. Louis, Missouri USA
Two Core Platforms Employees worldwide
Manufacturing and/or sales presence in more than
150 countries
196manufacturing
locationsaround the world
No. 120 on 2016 FORTUNE 500 list of America’s largest corporations
Founded
in 1890NYSE: EMR
US $15.4 Billion in Sales
Automation SolutionsAutomation SolutionsCommercial & Residential
SolutionsCommercial & Residential
Solutions
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24%
25%22%
14%
15%
Emerson Automation Solutions2016* Sales by Product & Geography
44%
23%
19%
6%9%
Sales by Product Sales by Geography
Measurement & Analytical
Final Control
Systems & Solutions
Asia Pacific
Europe
North America
Latin America
Middle East & Africa
$9.0B
Sales~47,900
Employees
FlowSolutions
Discrete & Industrial
*2016 Overlay
$9.0B $9.0B
Sales by Industry
F&B andLife Sciences
Power
Refining
Oil & Gas
Chemical
Other
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• Control Systems
• Safety Systems
• SCADA Systems
• Operations Management Software
• Asset Management Products & Software
• Production Management Software
Systems & Solutions
• Pressure
• Temperature
• Level
• DP Flow
• Nuclear
• Gas and Liquid Analyzers
• Flame & Gas Detectors
• Corrosion
Measurement & Analytical
• Cryogenic Valves
• Control Valves
• Isolation Valves
• Actuators
• Nuclear
• Valve Instruments
• Diagnostics software
• Regulators
• Tank Vents &
Final Control
• Multiphase Analyzers
• Coriolis Flow
• Magnetic Flow
• Vortex Flow
• Ultrasonic Flow
• Density
• Subsea Devices
• Flow, Blending & Transfer Systems
• Reservoir Management Software
Flow Solutions
• Solenoid & Pneumatic Valves
• Cylinders & Actuators
• Electrical Components
• Lighting
• PrecisionWelding Systems
Discrete & Industrial
Emerson Confidential
Services & Consulting
• Project Services • Consulting• Lifecycle Services • Educational Services
Emerson Automation Solutions
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Russia Localization of Plantweb Components
Emerson started localization in 2004 since Metran a cquisitionNow up to 80% of the equipment for automation proje cts is made in Russia 5
Pressure Temperature
Level Analytic and control systemsFlow
Level
On Demand production program for Russia in place
Flow Valves Systems
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We are Committed to Helping our Customers Achieve Top Quartile Performance
We Put the ROI in IoT
Top Quartile Performance
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Top Quartile Performers Have 54% Lower Costs and 49% Shorter Schedule than Fourth Quartile Performers
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Project Certainty is Emerson’s Transformational App roach to Capital Project Execution
Project Certainty Enables Our Customers to Look at Projects Differently
Eliminate Cost• Eliminate Unnecessary Work• Automate Steps to Reduce Hours• Utilize Standardized Technologies
Reduce Complexity• Utilize Cloud Engineering• Decouple Dependencies• Improve Information Management
Accommodate Change• Add Speed and Flexibility• Absorb Late Design Changes• Eliminate Plant Start-up Delays
Expert Partnering• Strategy Alignment• Application Expertise• Global Engineering
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Project Certainty is Delivering Game Changing Impact to both End Users and EPCs
Shorter I&C Project Schedule
Lower Total Installed Costs
ReduceCabinets / Wiring
ReduceEngineering
30-40%
15-25% 30-40%
60-70%Engineering Hours
Schedule Installed Automation Costs
w/Smart Junction Boxes
End Uses
Reduce System HW & Loop Drawings
Lower Total Installed Costs
Eliminate HW / SW FAT Hours
Reduce HW Design Steps
50-60%
90% 30-40%
80%Reduction (Target)
Elimination (Target) Installed Automation Costs
Elimination (Target)
EPC
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Sources: Refining and Petrochemical Benchmarks, API, Solomon, OSHA, IHS Markit and Company Reports
Safety
Production
Industry Benchmarks Reveal Significant Business Improvement Opportunities from Average to Top Quartile Performers
4% higher availability
Half the maintenance costs
3X fewer recordablesand process incidents
20% lower operating costs
Reliability
Emissions
ProcessIncidents
4th 1stQuartiles
Utilization
4th 1stQuartiles
Energy Use
CO2 Emissions
4th 1stQuartiles
Availability
Maintenance
4th 1stQuartiles
30% lower emissions
30% less energy use
Operating Costs
Recordables
10% higher Utilization Rate
Approximately
ONE TRILLION DOLLARS
in company value islost every year to
performancesuboptimal operating
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Emerson Introduces Operational Certainty Approach for Top Quartile Performance
Cross-functional consulting expertise
Consistent methodologies
Defined performance benchmarking
Digital ecosystem
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Logic
Analytics
Modeling
Actionable InsightsSensors
Continuously improving expertise
and efficiency
Real-time Data, Expertise and Mobility are Foundational to IIoT
Diverse, rich data sets (big data)
“Unlimited” storage and processing (cloud)
Modeling, embedded domain expertise
Securely distributed to anyone, anywhere
Not just controlEnergy, Reliability,
Safety, Optimization
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Operational Certaintyis Helping Customers make their plants more Reliable & Efficient
17% savings in maintenance costs
Customer: National Refining Company
9-month investment payback
Customer: International Oil & Gas Company
7% steam savings
Customer: International Chemical Company
Pain: Unknown vibration, cavitation, and seal fluid issues on rotating pumps were causing shutdowns
Pain: Heat exchanger fouling and heat duty error were causing process interruptions and energy losses
Pain: 25% of steam traps were in failed state, customer didn’t have visibility
Solution: Pump health monitoring
Solution: Enterprise wide heat exchanger monitoring
Solution: Emerson cloud based steam trap monitoring services
Centralized Expertise(Customer or Cloud Hosted )
Local Experts(On Premise )
3rd Party Expert Services(Remote 3 rd Party Hosted )
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Emerson’s Relevance in LNG Market
� Emerson’s participation in the global LNG market began with the very first commercially operating facilities and has continued for 4 decades
� 3 of the 4 existing US LNG import terminals are undergoing expansion projects –Emerson is participating in each of these projects
� Emerson has recently been selected for LNG liquefac tion and regasification terminal projects in Europe, Russia, Asia, Middle East, Africa, South America, Mexico, and US
� Emerson has decades of significant experience instrumenting OEM rotating & turbo machinery utilized in LNG facilities worldwide
� Emerson has decades of significant custody transfer experience at LNG facilities around the world
� Emerson is committed to provide the best automation solutions for the LNG marketplace , offering global support in every region of the world
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Fisher Control Valves & Regulators
DeltaV, PlantWeb & AMS
Rosemount Transmitters
Micromotion & Daniel Metering & Skids
Valve Automation
SAAB Gauging & Ultrasonics
LNG - Full Portfolio of Automation Solutions from Ground to Client
Gas Production Pipeline Delivery
ShippingRegasification
TerminalLiquefaction
Plant
Fisher Control Valves & Regulators
AMS
Remote Operations Controllers & DeltaV
Rosemount Transmitters &
Analyzers
Micromotion & Daniel Metering
Fisher Control Valves & Regulators
DeltaV, PlantWeb & AMS
Rosemount Transmitters &
Analyzers
Micromotion & Daniel Metering’s Skids
Valve Automation
SAAB Gauging & Ultrasonic
Fisher Control Valves & Regulators
DeltaV, PlantWeb & AMS
Rosemount Measurement
Valve Automation
SAAB Ship Gauging & Ultrasonic
Fisher Control Valves & Regulators
AMS Remote Operations
Controllers & DeltaV
Rosemount Transmitters &
Analyzers
Micromotion & Daniel Metering
Emerson 100% Scope Coverage
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Emerson Expertise helping LNG Customer Globally
MAC for World’s Largest LNG Train MAC for Worlds Largest FLNG
Scope : FEED, Detailed Design, DCS, SIS, AMS, Instruments, Valves
Emerson selected as AutomationPartner by Qatar Gas for Oil, Gas and LNG projects
Scope : FEED, Detailed Design, DCS, SIS, AMS, Instruments, Valves
Emerson selected by Shell for Safe & Efficient operations on Prelude FLNG
Emerson Confidential
We are Committed to Helping our Customers Achieve Top Quartile Performance
We Put the ROI in IoT
Top Quartile Performance