new directions in the production of floating fish

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    Attracts fish to the surface

    Evaluate volume of feed consumed over a timeperiodImproved FCRLowered overall feed costsLess waste or uneaten fee in the pond

    Utilize wind for feeddispersal

    Allowed farmer to observe fish behaviorObservation of the general health of thestock

    Better pond conditionBetter water quality

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    32%PROTEIN

    10%RiceBranorWheatMidlings

    8%Fishmeal

    Mino

    r

    Ingred

    ients

    48.2%

    SoybeanMeal

    29.2%

    Corn

    NRC, 1983

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    a PROBLEM

    Types of feeds are relatively low in protein

    Use of ingredients that are mainly low cost fillers

    a DEMANDA lower cost feeds (make the feeds in a simple way)Optimization of the process

    Look for an alternativeprotein source

    SupplyofFishmeal

    Cost ofFishmeal

    The USE of SOYBEANMEAL

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    To partially replace fishmeal cost in feedformulation

    Soybean meal, as well as fishmeal, should not be overheated in oilextraction process for better functional properties (cross linking of

    protein chains) to assist in holding the pellet together.

    a STUDY

    For every 2%Good FunctionalProtein

    FORMULA

    1% StarchRequirement

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    Preparation of the raw materials

    Based on the nutrient needs of the animal

    Grind to a size finenessParticle should be less than 1/3 of the die openingDecide after understanding the market needs

    MixIntroduce evenly into the extrusionsystemConditionDryCoat

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    EARLIER

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    LATER

    Retention time of 20 to 30seconds

    Retention time of 180secondsSteam, water and otherliquid ingredient are added

    Cooked in a dry fashion

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    On-Stream Adjustment

    Bulk density range of +/-25%

    a DEVELOPMENT

    BACKPRESSUREVALVE

    To adjust die restriction while extrusionsystem is in operation

    Size and uniformity of cellstructureStarch gelatinizationShape definition

    The more beautiful the pellets, the more the farmer like them as itshows care in the feed manufacturing process.

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    Past Tech

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    Present Tech

    Can purchase an additional1,500 to 3,00 tonnes/year ofdry raw materials

    Equates to 1,500 to 3,000tonnes/year of lost water

    MOISTURE VARIANCE

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    Monitoring the humidity of the exhaustair

    an ADVANCEMENT

    Enable the dryer to exhaust air at a pre-setsaturation

    Reduces fuel cost

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    Oil

    ADDING

    Probiotics

    Pellets with more water pick up less oil or unevencoating

    EnzymesVitamins