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New Advances in Global SCADA Using Cloud Based Technology

Michael Tuel – Area Sales Manager Monitoring & Control

Xylem/Flygt

What we’re going to talk about

• Where are we today

• Current technology

• Private networks – radio

• Public infrastructure – Cell data

• Cloud based hardware

• How this technology cuts costs

• SCADA Options

Current Technology - Communications

Radio – Private Network• VHF – 150-170 MHz

• UHF – 450 – 470 MHz

• FHSS – 902-928 MHz

• White Space – Abandoned TV

Current Technology - Communications

Public Network – Cellular Data

Current Technology - Communications

Why Cellular and Why Now?• More and more robust

• More pervasively used

• More cost effective – price is dropping

• More coverage

• Access to the Cloud

Current Technology - Communications

What the heck is Cloud Based SCADA?

Current Technology - Communications

What is Cloud Based SCADA?Cellular Data/secure Internet based. Also known as Web Based.

While traditional SCADA systems are closed, private systems, normally radio based, with data and server being accessed at a local site,

Newer technology, Cloud based SCADA offers access points from any security enabled, browser capable MMI. All data is safely stored within a remote, triple redundant, multi-location environment.

Current Technology - CommunicationsWhy Cloud based SCADA and Why

Now?• More pervasively used

• More cost effective

• More coverage

• More and more robust• Agility when it comes to new applications and upgrades.• Enhance reliability through its multiple redundant Internet

connections.• Low cost of ownership and low front-end costs.• No servers• Minimal IT engineering• Ease of System integration

Cloud Based SCADAPumpview 3

The Cloud

SmartRun MultiSmart My Connect

Current Technology - Hardware

• PLC’s• RTU’s • Other process equipment.• Alarming Systems – radio, phone• Application Specific Pump Station Managers

Current Technology – Hardware

Cost Comparison

• PLC/traditional Radio System - ~$10-15K• Alarming Systems – ~ $2K - $200/yr.• Application Specific Pump Station Managers

with Fully Functional SCADA~ $ 4K - $600/yr.

Current Technology - Hardware

• PLC’s• RTU’s • Other process equipment.• Alarming Systems – radio, phone• Application Specific Pump Station Managers

Typical Cloud based Remote Hardware

User Interface

Base UnitFlygt MultiSmart

Flygt MultiSmart Controller Design

• SCADA Ready• Up to 64GB of memory• Data Collection• Data Archiving for later retrieval• Local MMI• User defined control• No programming• Intuitively configured

Flygt MultiSmart Controller Design

• Developed a product that is easy to use, almost eliminating the need for a user manual

• Over 700,000 lines of application code• Manufactured specifically for the water/wastewater

industry• Provides the flexibility to connect to existing or new HMI

software package• Supports Cloud Based and self served SCADA

Flygt MultiSmart

How can this technology reduceOperational Costs?

• Reduce energy costs• Reduce costly callouts• Allow for “Predictive Maintenance”• Ease of setup• Monitors voltage, current and phase• Monitors pump run, starts and flow• Monitors pump efficiency (gal/kW/hr.)• Calculates Power Factor

Power Factor – for you and me!

Flygt MultiSmart

How can this technology reduceOperational Costs?

By recording calculated or real flow and electrical characteristics the technology can easily calculate:

Pump efficiency = gallon/kW/hr.

One calculation = $/gallon

Flygt MultiSmart – Main Screen

My Connect Controller

20

MyConnectCloud Based

• With or without GSM/GPRS modem• 6 digital inputs (10-30V DC)• 2 digital outputs (30V AC/DC – 120mA)• 3 analog inputs (16bit resolution)• Cell Modem, 1xRS-232,2xRS-485,1xUSB • Wi-Fi • DIN-rail mounting• Power supply 11‐30VDC, 10‐24VAC, 8‐40 VA• Charger for backup battery• Up to 16AI/16AO/32DI/32DO

Control the pumps from a Smartphone/IPad. 

Flygt Smartphone Pump Application

Flygt Experior

Cloud Based Remote Hardware

What is Experior?Hydraulics

A three pronged, SCADA ready, approach to pump

efficiency and energy savings

In broad terms..

Flygt Experior finds the “sweet spot” of energy savings coupled with pump efficiency!

Communication options

or

orSerial

Ethernet

Cell modems

Radio’s

Fiber / WIFI

Phone lines

or

Protocols

or

or

or

or

SCADA

SCADA options

Outpost 3•Prebuilt local installed SCADA

•Feature rich

PumpView 3

•An outsourced SCADA system

•Simple• Low upfront costs•No hassles•Monthly hosting fees 

Integrate to current SCADA

•Communicate using either Modbus / DNP to open SCADA

• Integrate any of the 700+ Tags available•Custom platform that you will have to maintain and develop

SCADA options

Outpost 3•Prebuilt local installed SCADA

•Feature rich

PumpView 3

•Cloud Based SCADA!•An outsourced Server• Simple• Low upfront costs•No hassles•Monthly hosting fees 

Integrate to current SCADA

•Communicate using either Modbus / DNP to open SCADA

• Integrate any of the 700+ Tags available•Custom platform that you will have to maintain and develop

PumpView 3

•No radios, no servers, no IT engineers•Fully functional SCADA

or

Alarming options

PumpView3 Cloud-Based Telemetry/SCADA ServicesProvides customers with high-value remote data access

• Alarms• Reports (Daily, Monthly and Custom)• No infrastructure to support • Low entry cost• Low maintenance• Scalable• Low TCO• Easier to meet site

monitoring mandates

PumpView creates standard reports

Flexible reporting package - Can customize reports

Daily Report Accumulator Totals 24-Aug-11 To 25-Aug-11

Total Run Time Total Starts Total Volume(Hours) (M Gal)

Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 Station P1 P2 P3 P4 StationCarrollton Rd 6,910 4 6,280 0 13,195 2,267 2 2,265 0 4,534 7,882 3 7,544 0 15,428Edison 930 970 1 0 1,901 2,758 2,757 2 0 5,517 1,441 1,465 0 0 2,906Hanchett 2,881 2,877 0 0 5,758 2,657 2,246 0 0 4,903 1,828 1,391 0 0 3,220Jones 18 23 18 0 60 1,029 1,017 1,026 0 3,072 56 55 56 0 167North Michigan 5,299 9,008 0 0 14,307 1,223 1,577 0 0 2,800 0 0 0 0 0Sherman 1,040 990 0 0 2,030 816 832 0 0 1,648 1,172 1,177 0 0 2,349Stoker 8,322 10,918 560 0 19,800 1,959 1,945 33 0 3,937 3,814 4,063 191 0 8,069Tulane 6,717 6,544 24 0 13,285 2,328 2,321 6 0 4,655 11,180 11,378 2 0 22,561

Daily Report Flow Summary 24-Aug-11 To 25-Aug-11

Volume Pumped Average Pump Flow Rate Inflow( Gal) (Gal/min) (Gal/min)

Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 Peak Date/Time Peak Value Average ValueCarrollton Rd 187,825 0 186,291 0 374,116 643 0 651 0 8/24/2011 15:26 297 647Edison 38,767 39,453 0 0 78,220 591 555 0 0 8/24/2011 4:00 74 572Hanchett 31,724 31,257 0 0 62,981 252 268 0 0 8/24/2011 9:09 67 260Jones 23,260 22,816 22,254 0 68,330 205 184 207 0 8/24/2011 17:11 94 198North Michigan 0 0 0 0 0 0 0 0 0 8/24/2011 4:00 0 0Sherman 28,496 30,201 0 0 58,697 503 549 0 0 8/24/2011 9:30 70 526Stoker 85,427 87,001 0 0 172,428 232 233 0 0 8/24/2011 9:16 160 233Tulane 215,644 221,622 0 0 437,266 642 621 0 0 8/24/2011 9:35 711 631

MIN 0 0 0 0 0 0 0 0 0 0 0MAX 215,644 221,622 186,291 0 437,266 643 621 651 0 711 647AVERAGE 76,393 61,764 69,515 0 156,505 383 344 286 0 184 383TOTALS 611,143 432,350 208,545 0 1,252,038 3,068 2,409 858 0 1,474 3,066

Daily Report Power and Efficiency (Multismart Only) 24-Aug-11 To 25-Aug-11

Total Energy Used Average Power Factor Pump Energy Efficiency Cost Over Period to Pump Cost / k GALWasted

Money w/ Low

Efficiency(kWHr)

(k Gal/kWh)(Dollars)

Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 P1 P2 P3 P4 P1 P2 P3 P4 Total P1 P2 P3 P4

Carrollton Rd 26 0 24 0 51 0.70 0.00 0.68 0.00 7.17 0.00 7.63 0.00 $6.55 $0.00 $6.10 $0.00 $12.65 $0.03 $0.00 $0.03 $0.00 $0.40

Edison 3 3 0 0 7 0.00 0.00 0.00 0.00 12.11 11.96 0.00 0.00 $0.80 $0.83 $0.00 $0.00 $1.63 $0.02 $0.02 $0.00 $0.00 $0.01

Hanchett 4 4 0 0 7 0.73 0.71 0.00 0.00 9.06 8.01 0.00 0.00 $0.88 $0.98 $0.00 $0.00 $1.85 $0.03 $0.03 $0.00 $0.00 $0.11

Jones 1 1 1 0 3 0.80 0.81 0.00 0.00 25.84 22.82 27.82 0.00 $0.23 $0.25 $0.20 $0.00 $0.68 $0.01 $0.01 $0.01 $0.00 $0.06

North Michigan 0 0 0 0 0 0.67 0.00 0.00 0.00 0.00 0.00 0.00 0.00 $0.08 $0.00 $0.00 $0.00 $0.08 $0.00 $0.00 $0.00 $0.00 $0.08

Sherman 5 4 0 0 9 0.59 0.71 0.00 0.00 6.33 6.86 0.00 0.00 $1.13 $1.10 $0.00 $0.00 $2.23 $0.04 $0.04 $0.00 $0.00 $0.09

Stoker 12 13 0 0 25 0.83 0.82 0.00 0.00 6.95 6.74 0.00 0.00 $3.08 $3.23 $0.00 $0.00 $6.30 $0.04 $0.04 $0.00 $0.00 $0.09

Tulane 27 16 0 0 43 0.72 0.79 0.00 0.00 8.11 13.85 0.00 0.00 $6.65 $4.00 $0.00 $0.00 $10.65 $0.03 $0.02 $0.00 $0.00 $2.76

SCADA options

Outpost 3•Prebuilt local installed SCADA

•Feature rich

PumpView 3

•An outsourced SCADA system

•Simple• Low upfront costs•No hassles•Monthly hosting fees 

Integrate to current SCADA

•Communicate using either Modbus / DNP to open SCADA

• Integrate any of the 700+ Tags available•Custom platform that you will have to maintain and develop

SCADA options

Outpost 3•Prebuilt local installed SCADA

•Feature rich

PumpView 3

•An outsourced SCADA system

•Simple• Low upfront costs•No hassles•Monthly hosting fees 

Integrate to current SCADA

•Communicate using either Modbus / DNP to open SCADA

• Integrate any of the 700+ Tags available•Custom platform that you will have to maintain and develop

Cloud Based SCADAPumpview 3

The Cloud

SmartRun MultiSmart

MyConnect

Conclusion:

With the Advanced SCADA technology currently available, implementing fully 

functional systems is far easier, more cost effective and functional that ever. 

Questions?

Thank you!