ncv3 wiring diagram for common rail diesel injection (cdi) control unit

7
Document number: pe07.16-d-2101-97an Document title: Wiring diagram for common rail diesel injection (CDI) control unit Code: Designation: Position: B11 49L Coolant temperature sensor B17/9 40L Charge air temperature sensor B19 52L Catalytic converter temperature sensor B19/12 2L Temperature sensor upstream of diesel particulate filter B19/12x1 1K Temperature sensor connector upstream of diesel particulate filter B19/15 53L Exhaust gas recirculation cooler temperature sensor B19/15x1 53K Exhaust gas recirculation cooler temperature sensor connector B19/7 55L Temperature sensor upstream of TWC [KAT] B19/7x1 54K Temperature sensor connector upstream of TWC [KAT] B19x1 51K Catalytic converter temperature sensor connector B2/7 43L Hot film mass air flow sensor B28 19L Intake manifold pressure sensor B4/6 47L Rail pressure sensor B40 42L Engine oil sensor B5/1 22L Boost pressure sensor B50 51L Fuel temperature sensor B6/20 24L Camshaft sensor B60 21L Exhaust back pressure sensor B76 46L Fuel filter water level sensor B85/2 5L Oxygen sensor B85/2x1 3J Oxygen sensor connector B90/2 26L Left EKAS end position measurement sensor B90/3 28L Right EKAS end position measurement sensor F57 63L Starter/alternator fuse (300 A) F74/1 72L Tml. 30 glow output stage fuse (100 A) G2/7 65L Alternator with LIN bus K40/9 10L Fuse/relay box (SRB) L5 18L Crankshaft sensor M16/42 30L Throttle valve actuator M16/42m1 30K Actuator motor M16/42r1 31K Actual value potentiometer for throttle valve M16/42r2 31K Actual value potentiometer for drive M16/42r3 30K Actual value potentiometer (sliding contact 1) M16/42r4 29K Actual value potentiometer (sliding contact 2) M72 56L Intake port shutoff actuator N14/3 64A Glow output stage N14/3 71A Glow output stage N3/20 4A CDI control unit N3/20 12A CDI control unit

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Page 1: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

Document number:

pe07.16-d-2101-97an

Document title:

Wiring diagram for common rail diesel injection (CDI) control unit

Code:

Designation:

Position:

B11

49L

Coolant temperature sensor

B17/9

40L

Charge air temperature sensor

B19

52L

Catalytic converter temperature sensor

B19/12

2L

Temperature sensor upstream of diesel particulate filter

B19/12x1

1K

Temperature sensor connector upstream of diesel particulate filter

B19/15

53L

Exhaust gas recirculation cooler temperature sensor

B19/15x1

53K

Exhaust gas recirculation cooler temperature sensor connector

B19/7

55L

Temperature sensor upstream of TWC [KAT]

B19/7x1

54K

Temperature sensor connector upstream of TWC [KAT]

B19x1

51K

Catalytic converter temperature sensor connector

B2/7

43L

Hot film mass air flow sensor

B28

19L

Intake manifold pressure sensor

B4/6

47L

Rail pressure sensor

B40

42L

Engine oil sensor

B5/1

22L

Boost pressure sensor

B50

51L

Fuel temperature sensor

B6/20

24L

Camshaft sensor

B60

21L

Exhaust back pressure sensor

B76

46L

Fuel filter water level sensor

B85/2

5L

Oxygen sensor

B85/2x1

3J

Oxygen sensor connector

B90/2

26L

Left EKAS end position measurement sensor

B90/3

28L

Right EKAS end position measurement sensor

F57

63L

Starter/alternator fuse (300 A)

F74/1

72L

Tml. 30 glow output stage fuse (100 A)

G2/7

65L

Alternator with LIN bus

K40/9

10L

Fuse/relay box (SRB)

L5

18L

Crankshaft sensor

M16/42

30L

Throttle valve actuator

M16/42m1

30K

Actuator motor

M16/42r1

31K

Actual value potentiometer for throttle valve

M16/42r2

31K

Actual value potentiometer for drive

M16/42r3

30K

Actual value potentiometer (sliding contact 1)

M16/42r4

29K

Actual value potentiometer (sliding contact 2)

M72

56L

Intake port shutoff actuator

N14/3

64A

Glow output stage

N14/3

71A

Glow output stage

N3/20

4A

CDI control unit

N3/20

12A

CDI control unit

Page 2: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

Document number:

pe07.16-d-2101-97an

Document title:

Wiring diagram for common rail diesel injection (CDI) control unit

Code:

Designation:

Position:

N3/20

28A

CDI control unit

N3/20

20A

CDI control unit

N3/20

36A

CDI control unit

N3/20

44A

CDI control unit

N3/20

52A

CDI control unit

N3/20

59A

CDI control unit

R39/1

60L

Vent line heater element

R9/1

68H

Cylinder 1 glow plug

R9/2

68H

Cylinder 2 glow plug

R9/3

69H

Cylinder 3 glow plug

R9/4

70H

Cylinder 4 glow plug

R9/5

70H

Cylinder 5 glow plug

R9/6

71H

Cylinder 6 glow plug

S98

15L

AAC [KLA] control and operating unit

U69

62G

Valid for 220 A alternator version

W11/1

67E

Engine ground point

W9/6

13L

Left front lamp unit ground point

X156/1

25H

EKAS end position switch connector /left

X156/2

27H

EKAS end position switch connector /right

X18/55

15H

HLS/COC connector 3

X26/38

10H

Engine wiring harness connector

X26/40

1E

Engine wiring harness connector

Y27/11

61L

Exhaust gas recirculation positioner

Y74/1

33L

Pressure regulator valve

Y76/1

34L

Cylinder 1 injector

Y76/2

35L

Cylinder 2 injector

Y76/3

36L

Cylinder 3 injector

Y76/4

37L

Cylinder 4 injector

Y76/5

38L

Cylinder 5 injector

Y76/6

39L

Cylinder 6 injector

Y77/1

58L

Boost pressure positioner

Y94

48L

Quantity control valve

Z203/3

66E

Connector sleeve / LIN bus

Z3/64

10E

Tml. 15 (fused) connector sleeve

Z3/64

45E

Tml. 15 (fused) connector sleeve

Z6/113

13E

Ground connector sleeve

Z6/113

58G

Ground connector sleeve

Z6/113

61G

Ground connector sleeve

Z7/48

12E

Tml. 87 connector sleeve

Page 3: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

Document number:

pe07.16-d-2101-97an

Document title:

Wiring diagram for common rail diesel injection (CDI) control unit

Code:

Designation:

Position:

Z7/48

57E

Tml. 87 connector sleeve

Z7/48

61E

Tml. 87 connector sleeve

Z7/60

25E

5V output connector sleeve

Z7/77

12L

Tml. 87 connector sleeve

Page 4: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

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64

2.9

93

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OD

EL

90

6.1

/6

/7

up

to

30

.11

.09

with

CO

DE

(Z

U7

) N

atio

na

l ve

rsio

n f

or

Ca

na

da

with

CO

DE

(Z

U8

) N

atio

na

l ve

rsio

n f

or

US

A w

ith C

OD

E (

MP

0)

En

gin

e O

M6

42

DE

30

LA

11

5 k

W (

15

6 h

p)

3,8

00

rp

m w

ith C

OD

E (

ME

8)

Lo

w-e

mis

sio

n e

ng

ine

EP

A

x1

x1

X18

/55

B19

/12

B85

/2Z

7/7

7W

9/6

K40

/9

X26

/38

B2

L5

S98

X26

/40

Z3/

64Z

7/48

Z6

/113

N3/

20N

3/20

PE

83.

40-D

-210

1AA

X18

/55

B19

/12

ϑ

B85

/2Z

7/7

7W

9/6

K40

/9

PE

54.

15-D

-200

1AB

21

13 H

1 9

4(4

)(6

)(3

)(2

)(5

)(1

)5

21

36

7 B

1

03/0

7(0

4/07

)10

/08

09/0

8

X26

/38

83

6 4

B2

L5

S98

X

+-

P

-

6 3

1 2

21

16

21

9695

9258

6946

5455

7944

4532

3829

3016

1713

1422

57

80

31

48

6 6

3 8

9

X26

/40 8

7

M

4 5

6 1

2 3

Z3/

64Z

7/48

Z6

/113

09/0

7

N3/

20

NC

N3/

20

7 7

7 5

3 8

5 8

F

12

LK

34

56

78

910

11

1213

1415

JHG

16

1718

19

EDC

21

BA

1514

1312

11

109

87

65

43

19

1817

16

1.5 BN

0.75 BKGN

1.0 BKWH

0.5 BNVT

0.5 VTRD

0.75 BUBK

0.75 BKGN

1.5 BN

2.5 BKGN

1.0 BKWH

1.0 BKWH

0.75 GNGY

0.75 GNBU

0.75 GNPK

1.0 GNBK

0.75 GNBN

1.0 BKYE

0.5 YEVT

0,5 BNVT

0,5 VTRD

0.75 BUBK

0,75 GNBU

1,0 GNBK

0,75 GNGY

0,75 GNPK

0,75 GNBN

0.5VTBN

0.5 VTYE

0.5 GYBK

0.5 BUGY

0.5 RDBU

▼ Affix page 2 here ▼

Page 5: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

© D

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ler

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, 1

/28

/12

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/11

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7.1

6-d

-21

01

-97

an

, W

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Pa

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2 o

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EN

GIN

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64

2.9

93

in M

OD

EL

90

6.1

/6

/7

up

to

30

.11

.09

with

CO

DE

(Z

U7

) N

atio

na

l ve

rsio

n f

or

Ca

na

da

with

CO

DE

(Z

U8

) N

atio

na

l ve

rsio

n f

or

US

A w

ith C

OD

E (

MP

0)

En

gin

e O

M6

42

DE

30

LA

11

5 k

W (

15

6 h

p)

3,8

00

rp

m w

ith C

OD

E (

ME

8)

Lo

w-e

mis

sio

n e

ng

ine

EP

A

m1

r2

r4r3

r1

B90

/3B

28B

60B

90/2

B6/

20B

5/1

Y76

/1Y

74/1

M16

/42

Y76

/2Y

76/3

Y76

/4

X15

6/1

X15

6/2

Z7/

60

N3/

20N

3/20

N3/

20

21

21

21

21

21

B90

/3B

28B

60

U

P

P

+-

B90

/2B

6/20

B5/

1UP

+-

X

-+

X

+-

X

+

Y76

/1Y

74/1

M16

/42

M

-

Y76

/2Y

76/3

Y76

/4

23

12

13

2 3

1 2

1 3

12

32

112

12

3

X15

6/1

X15

6/2

3

54

63

21

3

72

11

41

24

67

93

23

1 5

0 2

73

74

3 2

5 7

54

865

59 1

5 3

3 1

0 8

2 1

9 8

785

42

18

9 8

1 8

Z7/

60

N3/

20N

3/20

N3/

20

2820

19

21

2223

24

2526

272

930

31

3233

3435

36

37

2827

2625

24

2322

21

201

937

36

3534

3332

31

302

9

0.5 RDYE

0.5 RDYE

0.5 VTWH

0.5 RDYE

0.5 BKPK

0.5 RDYE

0.5 PKBK

0.5 RDYE

0.5 WHVT

0.5 VTWH

0.5 PKVT

0.5 VTBN

0.5 VTYE

0.5 PKWH

0.5 BUPK

0.5 PKBN

0.5 RDYE

0.5 PKBK

0.5 BKPK

0.5 YEGY

0.5 BNYE

0.5 BN

0.5 YEGN

0.5 PKYE

1.5 BKWH

0.75 BNBU

0.75 VTBK

0.5 BNWH

0.5 RDWH

0.5 WHGN

0.5 WHBU

0.5 WHRD

0.5 WHVT

1.5 BKRD

1.5 YE

1.5 BKYE

1.5 BU

1.5 BKBU

1.5 WH

1.5 RD

▼ Affix page 3 here ▼

Cut here

Page 6: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

© D

aim

ler

AG

, 1

/28

/12

, G

/11

/11

, p

e0

7.1

6-d

-21

01

-97

an

, W

irin

g d

iag

ram

fo

r co

mm

on

ra

il d

iese

l in

ject

ion

(C

DI)

co

ntr

ol u

nit

Pa

ge

3 o

f 4

EN

GIN

ES

64

2.9

93

in M

OD

EL

90

6.1

/6

/7

up

to

30

.11

.09

with

CO

DE

(Z

U7

) N

atio

na

l ve

rsio

n f

or

Ca

na

da

with

CO

DE

(Z

U8

) N

atio

na

l ve

rsio

n f

or

US

A w

ith C

OD

E (

MP

0)

En

gin

e O

M6

42

DE

30

LA

11

5 k

W (

15

6 h

p)

3,8

00

rp

m w

ith C

OD

E (

ME

8)

Lo

w-e

mis

sio

n e

ng

ine

EP

Ax1x1

x1

B1

7/9

Y76

/6Y

76

/5Y

76/4

B19

/15

B4/

6B

76B

2/7

B40

B19

B50

Y94

B11

B19

/7M

7

Z3/

64

N3/

20N

3/20

B1

7/9

12

12

12

1

Y76

/6Y

76

/5Y

76/4

ϑ 84

28

51

27

26

49

75

21

12

12

ϑ

B19

/15

P B4/

6B

76B

2/7

B40

-+

+

B19

B50

Y94

B11

U-

ϑϑ

ϑ

B19

/7M

7Mϑ

12

34

1 2

33

12

3 2

1

21

12

21

32

9178

3976

20 3

4 4

0 7

0 9

0 3

7 6

6 3

5 3

6 9

4 4

3 6

4 6

5 4

7 5

6 5

2 6

0 6

1 8

3 6

2

Z3/

64

N3/

20N

3/20

373

83

94040

39

38

37

474

142

434

445

464

84

950

51

5253

5554

56

5352

51

504

94

847

4645

44

4342

41

56

5554

0.5 GNWH

0.5 BNGN

1.5 GN

1.5 BKGN

1.5 BKVT

1.5 BKRD

1.5 RD

1.5 VT

0.75 BKWH

0.75 BKWH

075BKGN

0.75 BNRD

0.75 WHBK

0.5 YEVT

0.5 GYYE

0.5 YEBN

0.5 BNGY

0.5 PKGY

0.5 GYBU

0.5 GNYE

0.5 YEBU

0.5 BNPK

0.5 PK

0.5 WHBN

0.5 WHYE

0.75 GNVT

0.75 BUGN

0.5 VTGN

0.5 OG

0.5 GNRD

0.5 GYGN

0.75 BUBN

0.5 BUYE

0.5 OGGY

0.5 GYOG

▼ Affix page 4 here ▼

Cut here

Page 7: NCV3 Wiring Diagram for Common Rail Diesel Injection (CDI) Control Unit

© D

aim

ler

AG

, 1

/28

/12

, G

/11

/11

, p

e0

7.1

6-d

-21

01

-97

an

, W

irin

g d

iag

ram

fo

r co

mm

on

ra

il d

iese

l in

ject

ion

(C

DI)

co

ntr

ol u

nit

Pa

ge

4 o

f 4

EN

GIN

ES

64

2.9

93

in M

OD

EL

90

6.1

/6

/7

up

to

30

.11

.09

with

CO

DE

(Z

U7

) N

atio

na

l ve

rsio

n f

or

Ca

na

da

with

CO

DE

(Z

U8

) N

atio

na

l ve

rsio

n f

or

US

A w

ith C

OD

E (

MP

0)

En

gin

e O

M6

42

DE

30

LA

11

5 k

W (

15

6 h

p)

3,8

00

rp

m w

ith C

OD

E (

ME

8)

Lo

w-e

mis

sio

n e

ng

ine

EP

A

R39

/1Y

77/1

M7

2G

2/7

Y27

/11

F5

7

Z6/

113

(U69

)

Z6/

113

F74

/1

R9/

3R

9/1

R9/

2R

9/6

R9/

5R

9/4

Z20

3/3

Z7/

48Z

7/48

N3/

20

N14

/3

W1

1/1

N14

/3

+5

23

4 1

12

3 2

14

R39

/1Y

77/1

M7

2

M

G2/

7Y

27/1

1F

57300

30

-

32

1 E

2

15

Z6/

113

(U69

)

Z6/

113

F74

/1100

A

1 LIN

R9/

3R

9/1

R9/

2R

9/6

R9/

5R

9/4

Z20

3/3

68

20 1

2 7

1 8

82

Z7/

48Z

7/48

N3/

20

PE

07.

16-D

-210

1AM

109

511NC

87

NC

NC

N14

/3

1

W1

1/1

16

123

2

LIN

31

3. Zyl.

2. Zyl.

1. Zyl.

74

8

5. Zyl.

4. Zyl.

6. Zyl.

30

N14

/3

F

6656

575

85

960

61

6263

64

65

PE

07.

16-D

-210

1-9

7AN

676

86

970

71

72

LKJHG

6665

64

6362

61

605

95

857

56

EDC

727

170

69

68

67

BA

35.0 BK(50.0 BK)

0.75 BN

0.75 BKGN

0.75 BN

0.75 BKGN

0.75 BKGN

0.75 BN

0.75 BKGN

0.75 BURD

0.75 BKBN

0.75 GYRD

0.75 BUBN

0.75 GY

0.75 BURD

0.75 BKGN

2.5 BKGY

2.5 BKBU

10.0 RD

2.5 BKVT

0.75 BN

0.5 WHBU

2.5 BKWH

2.5 BKOG

2.5 BKYE

Cut here