ncat pavement test track · 2015-05-21 · apai – 12/2/08 2012 track • green group (gg) study...

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Preservation Update NCAT Pavement Test Track 10 million ESALs

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Page 1: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Preservation Update

NCAT Pavement Test Track

10 million ESALs

Page 2: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Washington

Oregon

California

Nevada

Idaho

Montana

Wyoming

Colorado Utah

New Mexico Arizona

Texas

Oklahoma

Kansas

Nebraska

South Dakota

North Dakota Minnesota

Wisconsin

Illinois

Iowa

Missouri

Arkansas

Louisiana

Alabama (DOT & DEM)

Tennessee

Michigan

Pennsylvania

New York

Vermont

Georgia

Florida

Mississippi

Kentucky

South Carolina

North Carolina

Maryland Ohio Delaware

Indiana West Virginia

New Jersey

Connecticut

Massachusetts

Maine

Rhode Island

Virginia

New Hampshire Michigan (upper pennisula)

Private Sector Sponsors Cargill Deicing Technology FP2 Kraton Polymers Modified Asphalt Solutions Oldcastle Materials Polycon Manufacturing Seneca Petroleum Shell Sulfur Solutions Trinidad Lake Asphalt

FHWA

Pre-2012, 2012, 2015

Track Research Sponsors

Page 3: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Content

• NCAT Pavement Test Track • Lee Road 159 • 2015 research cycle (US-280)

Page 4: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

APAI – 12/2/08

2012 Track

• Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut resistant thin overlays • Perpetual pavement design • HiMA for new/rehab pavements • Preservation Group (PG) study.

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Page 5: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

APAI – 12/2/08

2012 Track

• Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut resistant thin overlays • Perpetual pavement design • HiMA for new/rehab pavements • Preservation Group (PG) study.

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Page 6: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 7: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 8: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 9: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 10: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 11: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

2012 Track

Page 12: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Pavement Preservation on Lee Road 159

•12

Asphalt Plant

Martin Marietta Quarry

• Low ADT roadway • Very high % trucks • 14-year old 5½” pavement • Diverse pavement condition • Load data provided by quarry and asphalt plant

Lee Road 159

Page 13: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

1. Rejuvenating Fog Seal 2. Fibermat 3. Control 4. Control 5. Crack Seal (CS) 6. Single Layer Chip Seal 7. CS + Single Layer Chip Seal 8. Triple Layer Chip Seal 9. Double Layer Chip Seal 10. Microsurfacing + Single Chip (Cape) 11. Microsurfacing 12. CS + Microsurfacing 13. Double Layer Microsurfacing

14. Fibermat + Microsurfacing (Cape) 15. Scrub Seal + Microsurfacing (Cape) 16. Scrub Seal 17. Distress Demo Section 18. Fibermat + HMA thinlay (HMA Cape) 19. HMA Thinlay (PG 67-22) 20. HMA + 100% Foamed Recycle Inlay 21. HMA Thinlay (PG 76-22) 22. Ultra Thin Bonded Wearing Course 23. HMA Thinlay (50% RAP) 24. HMA Thinlay (5% PCRAS) 25. HMA Thinlay (High Polymer)

Pavement Preservation on Lee Road 159

Page 14: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Quality

• Good material supply • Designs with actual stockpiles • Contractor quality commitment • Equipment setup and calibration • Test section preparation • Good execution.

Page 15: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Emulsion Calibrated Prior to Placement

Page 16: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Page 17: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Emulsion Calibrated Prior to Placement

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Page 18: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Page 19: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Chip Rate Checked Prior to Placement

Page 20: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Plastic for Startup VariabilityL1

Page 21: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Plastic for Overrun with Sample PansL1

Page 22: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Page 23: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Plastic for Overrun with Sample PansS8B

Page 24: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Tack & Chip Rate QC Measurements

Page 25: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Alternative to Plastic

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Page 26: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Page 27: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 Pretreatment (July, 2012)

Outside Wheelpath Driving Towards Quarry

Inside Wheelpath Driving Towards Quarry

Page 28: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 August, 2012

Outside Wheelpath Driving Towards Quarry

Inside Wheelpath Driving Towards Quarry

Page 29: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 July 2, 2013

Page 30: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 September 12, 2013

Page 31: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 29, 2013

Page 32: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 December 17, 2013

Page 33: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 January 31, 2014

Page 34: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 February 26, 2014

Page 35: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 March 25, 2014

Page 36: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 April 22, 2014

Page 37: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 May 27, 2014

Page 38: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 June 19, 2014

Page 39: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 July 24, 2014

Page 40: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 August 12, 2014

Page 41: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 42: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 43: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 44: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 45: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 46: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Sample Treated Section on Lee Road 159 October 7, 2014

Page 47: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Pavement Preservation on Lee Road 159

Page 48: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Pavement Preservation on Lee Road 159

Condition Improving Benefit

Life Extending Benefit

Page 49: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Pavement Preservation on Lee Road 159

Page 50: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Pavement Preservation on Lee Road 159

Page 51: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Pavement Preservation on Lee Road 159

Page 52: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Pavement Preservation on Lee Road 159

Page 53: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

• Crack sealing appears to be beneficial in all cases • Differences between route/seal and blow/band • Scrub seal appears to exhibit crack seal benefit • Preservation treatments reduce subgrade moisture, but… • Durability of micro surface in accelerated traffic • Objective life extending benefit curves developing • Interim results presented at 2015 Track Conference.

Pavement Preservation on Lee Road 159

Page 54: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut
Page 55: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Options in the 2015 Research Cycle

• Traffic continuation • Mill/inlay sections • Structural sections • Pavement preservation

Page 56: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Preservation Group (PG15) Study

• Continue monitoring ‘12 sections (Track & 159) • Capture life extending benefit curve data • Partnership with MnROAD for nationwide scope • Build new sections on higher ADT roadway.

Page 57: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Preservation Group (PG15) Study

• Continue monitoring ‘12 sections (Track & 159) • Capture life extending benefit curve data • Partnership with MnROAD for nationwide scope • Build new sections on higher ADT roadway.

Page 58: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

NCAT+MnROAD Preservation Partnership

To facilitate high value pavement research that addresses national needs using full-scale pavement testing facilities in both warm and cold climates on flexible, rigid, and composite pavement structures.

Page 59: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

NCAT+MnROAD Preservation Partnership

To facilitate high value pavement research that addresses national needs using full-scale pavement testing facilities in both warm and cold climates on flexible, rigid, and composite pavement structures.

Page 60: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Higher ADT Off-Track Preservation

Page 61: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

Higher ADT Off-Track Preservation • US-280 3 miles to east of Track • 17,000 ADT, ≈9 year old surface • Westbound outside lane • ≥ MP 128.0 to MP 132.6 • Tenth mile sections • Repeat Lee Road 159 (±) • Add CCPRF,E, CIRF,E, HIR, etc. • High ABR thin overlays • Connection to Cracking Group.

NCAT Track

7¾” Asphalt Pavement 10” Aggregate Base

Page 62: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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www.pavetrack.com

Page 63: NCAT Pavement Test Track · 2015-05-21 · APAI – 12/2/08 2012 Track • Green Group (GG) study • 100% RAP CCPR base mix (+FDR) • Surface crack prevention • Crack and rut

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Dr. R. Buzz Powell, PE Assistant Director & Test Track Manager 277 Technology Parkway Auburn, AL 36830 Phone: (334) 844-6857 Cell: (334) 750-6293

Email: [email protected] Web: www.pavetrack.com Twitter: www.twitter.com/pavetrack