national aluminium company limited integrated operations : bauxite – alumina – aluminium –...
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National Aluminium Company Limited
Integrated operations : Bauxite – Alumina – Aluminium – Power & Port Facilities
Share Holders & Financial Advisors
March 2008
2
Spectrum of Operations
8TH LARGEST BAUXITE DEPOSIT IN THE WORLD.
LOW ENERGY CONSUMPTION. 48 LAKH TPY CAPACITY- BEING
EXPANDED TO 63 LAKH TPY. MECHANIZED MINES WITH HIGH
PRODUCTIVITY. TRANSPORT THROUGH CONVEYOR
BELT (14.6 KM). 100% CAPACITY UTILIZATION.
•15.75 LAKH TPY CAPACITY- BEING EXPANDED TO 21 LAKH TPY.•AMONG THE LOWEST COST PRODUCERS.•SPL. HYDRATES, SPL. ALUMINA AND ZEOLITE ADDED.•CO-GENERATION POWER OF 55.5 MW FROM PROCESS STEAM.• 100% CAPACITY UTILIZATION.•DEBOTTLENECKING TO INCREASE CAPACITY TO 22.75 LAKH TPY BY 2010.
Bauxite Mine Alumina Refinery
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Spectrum of Operations
•MODERN TECHNOLOGY FROM AP, FRANCE.•CAPACITY 3.45 LAKH TPY- BEING EXPANDED TO 4.6 LAKH TPY.•INTEGRATED ANODE MAKING, ALUMINIUM CASTING AND ROLLING.•INGOTS, BILLETS, WIRE RODS, SOWS & STRIP COILS.•50,000 MT CAPACITY ROLLED PRODUCTS UNIT.
•960 MW -CAPACITY- BEING EXPANDED TO 1200 MW.•LOW COST OPERATION.•HIGH PLANT LOAD FACTOR.•ADVANCED ELECTROSTATIC PRECIPITATOR (99.9% EFFICIENCY) TO CONTROL POLLUTION.•ZERO DISCHARGE OF EFFLUENTS.
VIZAG :•CAPACITY TO HANDLE SHIPS UPTO 35,000 DWT.•MECHANIZED MOBILE SHIP LOADER.•MECHANIZED STORAGE FACILITIY.•EXPORT OF ALUMINA AND IMPORT OF CAUSTIC SODA.
OTHERS :•EXPORT OF ALUMINIUM THROUGH KOLKATA & PARADIP PORTS.
Aluminium Smelter Thermal Power Plant Port facility
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PAST HIGHLIGHTS
27403349
4420
5324
6515
2003 2004 2005 2006 2007
15011717
22002306
2586
2003 2004 2005 2006 2007
521737
1235
1562
2381
2003 2004 2005 2006 2007
8.0811.44
19.1724.25
37
2003 2004 2005 2006 2007
CAGR 24%
CAGR 46%
CAGR 15%
CAGR 46%
SALES Exports
Net Profit EPS
Rs. Crore
Rs.
5
PRODUCTION – NEXT FIVE YEARS
46.550
63 64 64
90
0
10
20
30
40
50
60
70
80
90
Lak
h M
T
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Bauxite
15.75 16.3
2122.75 22.75
30
0
5
10
15
20
25
30
Lak
h M
T
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Alumina
3.57 3.7
4.6 4.7 4.7
5.85
0
1
2
3
4
5
6
Lak
h M
T
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Aluminium
5650 6000
8000 8000 8000
9500
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Mln
KW
H
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Power
6
FINANCIAL PERFORMANCE – NEXT FIVE YEARS
16001500
2000 2050 2050
2650
0
500
1000
1500
2000
2500
3000
Rs. C
rore
s
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Net Profit (After Tax)
5350 5500
7000 7200 7200
9000
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
Rs. C
rore
s
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Year
Sales
LME
$ 264
0
LME
$ 265
0
LME
$ 269
0
LME
$ 270
0
LME
$ 270
0
LME
$ 265
0
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Growth Initiatives
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EXPANSION OF REFINERY
5TH STREAM OF 7 LAKH MT IN
REFINERY FROM YEAR 2012
(TOTAL CAPACITY – 30 LAKH MT)
INVESTMENT – Rs 1800 CRORE
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BAUXITE NEED OF REFINERY
YEARS REFINERY
CAPACITY
ANNUAL
BAUXITE CONSUMPTION
TOTAL
BAUXITE CONSUMPTION
2008-11 23 68 272
2012-40(ADDITION OF 5TH STREAM)
30 89 2581
TOTAL 2853
LAKH MT
10
BAUXITE RESERVE
MINE 2008 LEVEL CUM
PANCHPATMALI 1860 1860
POTTANGI 700 2560
LAKH MT
REQUIREMENT TILL YEAR 2040 - 2853
11
EXPANSION OF SMELTER
• 5TH POTLINE OF 1.15 LAKH MT AT ANGUL
• INVESTMENT: Rs 1800 CRORE (SMELTER)
Rs 500 CRORE – 1x 120 MW
(POWER)
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5TH POTLINE - ANGUL• REQUIREMENT
LAND : 100 HECTAREPOWER : 1.7 MU P.A. (120MW+SURPLUS )COAL : 8.5 LAKH MT P.A.
ALUMINA: 2.3 LAKH MT• POSITION
LAND : UNDER ACQUISITION BY GOVTCOAL : ADDITIONAL LINKAGE OF
1O LAKH MT REQUIRED (UTKAL-E COAL BLOCK CAN CATER
FOR 17 YEARS ONLY)
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BACKGROUND
• SURPLUS ALUMINA – 18 LAKH MT
• SURPLUS ALUMINA + VALUE ADDITION
• NEEDS CAPTIVE POWER
• REFINERY or SMELTER- NEEDS BAUXITE / COAL
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GREENFIELD SMELTER
• SETTING UP 5 LAKH MT SMELTER IN TWO PHASES OF 2.5 LAKH MT EACH
• 7000MU POWER NEEDED - 1250 MW CAPACITY
• CAPTIVE POWER PLANT NEEDS 75 LAKH MT COAL OR 80 BILLION CUBIC FT GAS PER YEAR.
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INDIA (ORISSA)
• MINES + REFINERY + POWER + SMELTER
• REFINERY + POWER + SMELTER
• POWER + SMELTER
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PLANTS INVESTMENT
POWER – 1250 MW
SMELTER – 5 LTPA
Rs 16,000 CRORE
REFINERY – 7 LTPA
POWER – 1250 MW
SMELTER - 5 LTPA
Rs 24,000 CRORE
MINE – 42 LTPA
REFINERY – 14 LTPA
POWER – 1250 MW
SMELTER - 5 LTPA
Rs 24,500 CRORE
INVESTMENT- INDIA
17
ABROAD
• SMELTER + POWER (Gas-based)
• SMELTER + POWER (Coal-based)
• SMELTER (Where power is purchased)
Contd..
18
ABROAD• INDONESIA:
MoU signed with Govt. of South Sumatra. Consultant being engaged in Indonesia to prepare feasibility report.
• SAUDI ARABIA: Discussions on with potential local partner of Gulf for setting up Plants in Saudi Arabia in JV.
Contd..
19
• SOUTH AFRICA:
Matter being pursued with South African Govt for JV, with a local Group
• IRAN:
Discussions on with a local Company of Iran for JV.
ABROAD
20
INVESTMENT- ABROADPLANTS INVESTMENT
POWER(COAL)– 1250 MW
SMELTER – 5 LTPA
Rs 16,000
CRORE
POWER(GAS) – 1320 MW
SMELTER – 5 LTPA
Rs 15,000
CRORE
21
UP & DOWNSTREAM
INTEGRATION
22
• FLY ASH UTILIZATION
• CAUSTIC SODA PROJECT
• WIND POWER PROJECT
• ALUMINIUM WAGON PROJECT
• CT PITCH PROJECT
UP & DOWNSTREAM INTEGRATION
23
• FLY ASH UTILIZATION: 12 EOI received to utilize fly ash and convert it into saleable products. Under evaluation.
• CAUSTIC SODA: 12 EOI received for setting up a 50 to 120 K MT plant. Under evaluation.
UP & DOWNSTREAM INTEGRATION
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• WIND POWER:Wind data being collected at Damanjodi.
Target- 50 MW Farm by 2010.
• ALUMINIUM WAGON PROJECT: MOU being signed with BEML for prototype of Aluminium Rail Wagon.
• CT PITCH :Discussion with NINL is on for a JV project.
UP & DOWNSTREAM INTEGRATION
25
ALUMINIUM INDUSTRIAL PARK
Park at Angul is proposed to be
developed through a Special Purpose
Vehicle (SPV) comprising NALCO,
IDCO, OSFC, OSIC and other private
parties.
UP & DOWNSTREAM INTEGRATION
26