nanotechnology in the food sector_2015
TRANSCRIPT
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20 nm
Nanotechnology in the Food Sector – Tiny Particles, Big Effects
Ralf Greiner Max Rubner-Institut,
Federal Research Institute of Nutrition and Food, Department of Food Technology and Bioprocess Engineering,
Karlsruhe, Germany
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Nanomaterials in the Food Sector
Ø nanotechnology applications are expected to bring changes to the food sector:
§ improved production and processing techniques
§ improved food contact materials
§ modification of taste, texture and sensation
§ monitoring food quality and freshness
§ reduced fat and salt content
§ enhanced nutrient absorption
§ improved traceability and security of food
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Creation of Nanomaterials
Top Down Ø use of mechanical or thermal energy
§ plant material, mineral materials
Bottom Up Ø creation of nanoparticles from singles molecules
§ by chemical reactions (e.g. enzymatic cross-linking of proteins)
§ molecular self association / self aggregation (e.g. micelles)
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Creation of Nanomaterials Nanotechnology versus Nanomaterials
Ø nanotechnologies result in nanoparticles
Most do Not !!!
Ø nanoparticles derive from nanotechnologies
Most do Not !!!
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Food Processing
raw material
Food Processing
huge variety of food products
naturally occurring nanostructures
naturally occurring nanostructures
+ nanostructures introduced
through processing
proteins, starches, fats undergo structural
changes at the nm and µm scales
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Ø many food proteins are globular structures between 1 and 10 nm in size (true nanoparticles)
Ø structure of meat (myofibrils)
Ø the majority of polysaccharides and lipids are linear polymers less than one nm in thickness (1 dimensional nanostructures)
Ø the planer assemblies of cellulose fibrils in plant cell walls (2 dimensional nanostructure)
Naturally Occurring Nanostructures
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Ø many food processing operations such as coagulation, emulsifying or homogenising produce new nanostructures
Ø milk § fat globules of about 100 nm in size are produced
through homogenisation
Ø foams § their creation and stabilisation requires the production
of two dimensional nanostructures (e.g. the head on a glass of beer, ice cream, whipped cream, sauces, butter, margarine)
Ø custard / yogurt § involves creation of three dimensional networks
Nanostructures Introduced Through Processing
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Potential Applications of Engineered Nanomaterials in the Food Sector
Nano outside Nano inside
Nanotechnology/ Nanomaterials in the
Food Sector
Novel Food Structures e.g. nano- emulsions
Food Supplements
e.g. minerals
Food Processing
e.g. nanofilters
Food Analysis
e.g. nano-sensors
Food Contact Materials
e.g. packaging
Agri- culture
e.g. pesticides
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Food Structures
Properties
Ø texture
Ø consistency
Ø mouth feeling
Ø sensation
Ø energy density
Ø ....
fat-reduced ice cream
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Structuring of Foods Meat Substitute
Alternative Protein Source
Ø calcium caseinate / fat
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Kampers, 2011
MRI – Department of Food Technology and Bioprocess Engineering
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Structuring of Foods Fat-reduced Mayonnaise
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Emulsifier Water
Oil
Emulsifier Water
Oil
MRI – Department of Food Technology and Bioprocess Engineering
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Food Additives and Supplements
Silicon dioxide (E 551)
Ø dietary supplement (source of silicon)
Ø to improve technical properties
§ nano-scale amorphous SiO2 è agglomerated particles
§ anti-caking agent for powdery ingredients (e.g. whole egg powder, dried spices, tomato powder, coffee creamer)
§ addition in the single-digit percentage range
§ widely used since the 60ties
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Food Additives and Supplements
Titanium dioxide (E 171)
Ø white pigment, icing material,
flavour enhancer
§ candies, confectionaries
§ chewing gum
§ food icing
§ dried vegetables, nuts, seeds, soups, mustard, beer, wine
Weir et al., Environ. Sci. Technol. 46, 2242−2250 (2012)
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Food Additives and Supplements
Nano-lycopene (Lycovit®, since 2009 approved as a novel food)
Ø BASF produces a synthetic form of the tomato carotenoid lycopene
Ø mean particle diameter in the range of 300 nm
Ø nanoparticles in powders or in oil
Ø additive for beverages and other foods
Ø addition not only for health purposes, but also for colouring
BASF, 2006 powder particle 0.3 mm
nanoparticles 300 nm
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Food Supplements
Ø bioavailability (nano-Se, nano-Pt, nano-Mg, nano-Zn, nano-Ca, nano-Fe)
Nano-encapsulation
Ø bioavailability (e.g. fat-soluble vitamins)
Ø protection / stabilisation (e.g. acid-labile compounds)
Ø masking (e.g. omega-3 fatty acids)
Ø controlled release
Food Additives and Supplements
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Organic Carrier Systems
Ø coenzyme Q10 / α-lipoic acid
Ø benzoic acid
Ø citric acid
Ø ascorbic acid (vitamin C)
Ø vitamin A, D, E, K
Ø soybean isoflavones
Ø ß-Carotene
Ø lycopene
Ø lutein
Ø omega-3 fatty acids
Ø phytosterols
Examples: § NovaSOL® solubilisates
(Aquanova AG, Germany)
§ NutraleaseTM
(NutraLease Ltd., Israel)
§ VESIsorb® (Vesifact AG, Switzerland)
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Organic Carrier Systems
Slim Shake Vanilla RBC Life Sciences® Inc. (USA) § silicon dioxide particles (4-6 nm)
coated with flavour molecules
Easy Iron, Sunactive FeTM
Taiyo International, Inc. (Japan) § iron supplemented milk
(Maeil, Korea) Shemen Industries (Israel)
§ active canola oil contains phytosterols
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Food Processing
Nano-filtration
Ø nano-ceramics for restaurant deep-frying machines
Ø treatment of effluents from the food industry
Ø food industry
§ global market for nanofiltration membranes should reach USD 310.5 million by 2012
§ the water treatment sector was projected to account for 72.7% of total revenues in 2007
§ the main applications of nanofiltration in food production are in the dairy and sugar industry
§ around 300,000 m2 of nanofiltration membranes are assumed to be currently applied in the food
nano-ceramic for deep-frying machines
commercial air filter cartridge using nanofibre filter media
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Food Analysis: Process- and Product Control
Nano-sensors / Nano-indicators
Ø detection of food-borne pathogens
Ø detection of toxins, allergens etc.
Ø quality control (freshness etc.)
Ø traceability
Ø ....
electronic tongue
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Food Contact Materials
Packaging / Surfaces
Ø anti-microbial coatings (e.g. nano-Ag)
FresherLonger Miracle Food Storage, The Sharper Image (USA)
Nano Silver Spray, Nanogist Co. Ltd. (South Korea)
Anti-bacterial Kitchen Utensils, Nano Care Technology Ltd. (Hong Kong)
Baby Milk Bottles with Nano-Silver-Soother, Baby Dream Co. Ltd. (South Korea)
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Food Contact Materials
Packaging
Ø anti-microbial coatings (e.g. nano-Ag, nano-MgO, nano-ZnO, release-systems)
Ø improved mechanical and technical properties (e.g. nano-clay, nano-titanium nitride)
Ø improved barrier properties for gas and moisture (e.g. nano-clay)
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ketchup bottle with a non-stick coating to improve emptying
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Food Packaging
composite of polyamide (nylon) + nano-clay
• used for: Ø bottles (multi-layer) Ø wraps, films Ø containers
• trade names: Ø Imperm® (Nanocor® Inc., USA)) Ø AegisTM NC (Honeywell Specialty Polymers, USA)
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Food Packaging - Imperm®
Ø reduced entrance of oxygen (80%) and minimized
loss of carbon dioxide Ø lighter and stronger Ø used in plastic beer bottles, films and multilayer
bottles, could replace EVOH layer in ketchup bottles
Nanoclay particle-based nanocomposite of Nanocor
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Food Packaging
composite of polyamide (nylon) + nano-clay
• used for: Ø bottles (multi-layer) Ø wraps, films Ø containers
• trade names: Ø Imperm® (Nanocor® Inc., USA) Ø AegisTM NC (Honeywell Specialty Polymers, USA)
composite of starch and / or cellulose + nano-clay
• used for: Ø fruit bowls
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Packaging
Ø anti-microbial coatings (e.g. nano-Ag, nano-MgO, nano-ZnO, release-systems)
Ø improved mechanical and technical properties (e.g. nano-clay, nano-titanium nitride)
Ø improved barrier properties for gas and moisture (e.g. nano-clay)
Ø UV-protection in transparent wraps, films or containers (e.g. nano-titanium dioxide)
Ø non-stick coating
Ø active and intelligent materials (e.g. nano-clay with metal oxides)
Ø ....
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ketchup bottle with a non-stick coating to improve emptying
Food Contact Materials
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Food Packaging
Active Packaging Ø actively changes the condition of
the packaged food to extend shelf-life or to improve safety or sensory properties, while maintaining the quality of the food
Intelligent Packaging Ø monitor the conditions of
packed foods to give information about the quality of the packed food during transport and storage
ethylene scavenging foils for packaging of fruit products to prevent early ripening
hydrogen sulphide indictor
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Active Food Packaging
composite of polyamide (nylon) + nano-clay + oxygen scavenger
• used for: Ø bottles (multi-layer)
• trade names: Ø AegisTM OX (Honeywell Specialty Polymers, USA)
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Intelligent Food Packaging
nano-particle based intelligent inks
• used as „Printed Digital Content“ for: Ø Food Packaging
• nano-scale pigments, colours, gravures: Ø Inkbyte®, Finland
reactive nano-layers
• used as a hydrogen sulphide indicator for: Ø Food Packaging
• Raflatac® Pro Label: Ø UPM Raflatac, Finland
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Food Contact Materials
Surfaces
Ø anti-microbial properties (e.g. Nano-Ag)
Ø improved mechanical properties
Ø water- and dirt-repellent surfaces
Ø ....
refrigerator with a nano-silver coating,
Daewoo (South Korea)
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Ø virtually all known applications of nanotechnology in food and food packaging are currently outside the EU, mainly in the USA, Australia, New Zealand, South Korea, Taiwan, China and Israel
Ø reservation on the EU market
Market Situation
Ø market situation unclear
§ no register existing (in France from 2013, in Belgium from 2014 on) § up to now no labelling required (in the EU from December 2014 on) § the presence of engineered nanomaterials could not be clearly established in many
products
Source: Chaudhry et al., 2008
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Thank You Very Much For Your Attention !!
Ralf Greiner Department of Food Technology and Bioprocess Engineering Max Rubner-Institut Federal Research Institute of Nutrition and Food Haid-und-Neu-Straße 9 • D-76131 Karlsruhe Tel.: ++49 (0)721 6625 300 • Fax: ++49 (0)721 6625 303 [email protected] • www.mri.bund.de
Nanos (Greek) - dwarf
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