nanotechnology for pmgsy roads -...
TRANSCRIPT
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Nanotechnology
For
PMGSY Roads
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THE CHEMICAL ACTIONZYDEX TECHNOLOGIES
Complete package of eco-friendly additive and waterproofing nanotechnologies
Reduced Moisture susceptibility of the pavements & road bases
Energy Savings
Faster Schedule
Better Quality
Reduced Costs
Easy maintenance
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THE CHEMICAL ACTION
Untreated -Basalt
Treated -Basalt
Creates molecular level hydrophobic zone (water repellent)
-OH groups make surface very hydrophilic (water loving)
OSi
OSi
OSi
OSi
OSi
OSi
OSi
OO
Si
O
OO
O
Si
O
O
O
Si
O
O
O
Si
O
O OO O
O
O
Si
O
O
O
Si
O
O
O
Si
O
O
Si Si Si Si Si SiSiO
OO
OO O O OO
O OO O
OSi
OSi
OSi
OSi
OSi
OSi
OSi
OO
Si
O
OHOH
O
Si
O
O
Si
O
OH
O
Si
O
O OO O
O
O
Si
O
OH
O
Si
O
OH
O
Si
O
OHOH
Aggregate / Soil / Clay / Sand surface silicate structure
Particle surface
Particle surface
Aggregate / Soil / Clay / Sand surface silicate structure after reaction
InternalSiloxane bonds
Silanol Groups
C4 - 6 nmAlkyl Siloxane surface
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Reactive anti-strip agent - Eliminates stripping (de-bonding)
Improves rut resistance
Improves compaction by 1 to 1.5% on the field
Glossier pavements
Does not impart any odor to the asphalt binder or asphalt mix, improved working environment
Dosage : 0.07 to 0.1% by weight of asphalt binder
ASPHALT HMA LAYERS (Carpet and Sealcoat Layers)
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Polar - Polar
5-15 % Asphalt participates in Bonding
Non Polar – Non Polar
85-95 % Asphalt participates in Bonding
10-20 fold
Increase
AGGREGATE-ASPHALT BINDER INTERACTION
TYPICAL INTERACTION ZYCOSOIL INTERACTION
Aggregate
AsphaltBinder
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RETAINS ABOVE 90 % COATING IN 6 HOUR ASTM D3625 BOIL TEST, 2 HOUR CONDITIONING AT 135°C Basalt Aggregate (DBM) : 45% 20 mm, 10% 10 mm, 45% less than 6 mm with stone dust Asphalt Grade: AC-20 (VG-30, 60-70 penetration grade)
* Specified Standards Less than 75% considered as failure
0102030405060708090
100
Control 2% HydratedLime
0.5% Amine 0.1%Zycosoil
10 min 30 min 1 hr 6 hrs
% C
oated
Agg
rega
tes
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BENEFITS
Reduced Tire Pick up
Ensures excellent wetting, penetration
Quick setting time
Clean nozzles for uniform coverage
Reduces residual asphalt binder
Cationic binder Emulsion RS1 1 : water 3 : Nanotac 1% of total water ( Total Water = water + emulsion water)
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Waterproofing -
Soil Sub-Grade / Stones Bases / Side Shoulders
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BENEFITS
Maintains dry CBR under wet conditions
Maintains breathability One Way Barrier:Water drop cannot go in but Vapor can
escape
Maintains frictional values between silt , sand, clay particles and resists deformation
Reduces Water Permeability
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MULTILAYER ENVELOPE -PAVEMENT ON EMBANKMENT
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PRIME COAT (WMM / WBM )
Do penetrative waterproofed Prime Coat for bonding using Terrasil solution added to Cationic Bitumen Emulsion.
WMM / WBM Terrasil : Water ltrs (
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SUB GRADE & Side Shoulders
DILUTION & DOSAGESoil Layer Soil
type (clays &
silts)
Terrasil : Water
(
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PRIME COAT (WMM / WBM )
Do penetrative waterproofed Prime Coat for bonding using Terrasil solution added to Cationic Bitumen Emulsion.
WMM / WBM Terrasil : Water ltrs (
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Rural Road Vadodara, India
Subgrade
Untreated compacted bottom layer
Spraying Waterproofing confirmation
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Compacted WBM Terrasil Prime coat with bitumen emulsion Waterproofing confirmation
Nanotac Tack coat with bitumen emulsion
Compaction of Zycosoil asphalt sealcoat layer
Stone base (WBM), Prime & Tack coat and Asphalt additive
Zycosoil mixed Carpet layer
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POST MONSOON ROAD CONDITION
Treated asphalt surface
Untreated – Stripped asphalt surface with cracks and depression
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PMGSY WORK IN PROGRESS (Lingapur to T-19 Package: K.N: 21-36)
WBM Treated with ‘Terrasil’
Trial Stretch
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PRIME COAT SETTING TIME < 30 MINUTES WITH TERRASIL MODIFIED EMULSION
The treated surface makes an impervious layer while no pick-up can be observed
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INCREASED WORKABILITY OF ZYCOSOILMODIFIED “TACK COAT & CHIP CARPET”
Zycosoil modified Tack-coat spreads very uniformly and acts as a good interface between Prime-coat applied WBM & Chip-carpet
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NON-STICKY AND ECO-FRIENDLY , ZYCOSOIL MODIFIED CHIP-CARPET
Zycosoil modified binder does not stick to metal, rubber or other materials and hence no solvent is required to clean the spreader & no Pick-up
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IMPROVED COMPACTION & REDUCED FUEL CONSUMPTION IN ZYCOSOIL MODIFIED CHIP-CARPET
Zycosoil modified Chip-carpet mix is easy to compact, decreases setting time, gives higher binding strength. Compaction requires less number of roller passes
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BOON FOR RURAL ROADS WITH SINGLE LANES, OVERLOADS, NO DIVERSIONS
Zycosoil modified chip-carpet gives instant compaction, reduces setting time resulting in “no tire pick-up / tire mark” on movement of loaded Vehicles
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Orang Kattang Shergaon Rupa Tenga Road, Tejpur , Project Vartak BRO
Zycosoil mixing in hot asphalt binder
Paving at 65 0C Compaction achieved with lower passes
Setting in 10 minutesTack coat SprayNanotac mixed with MS emulsion (3:1)
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UPSHI SARCHU ROAD, LEH - 8 KM, MARCH 2011
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Control without additive
With Zycosoil Section
UPSHI SARCHU ROAD, LEH -SEPTEMBER 2011
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Work References - IndiaGuj: “Bharthana Bharthani village, Karjan, Vadodara
Wearing course, Godhra, Nadiad-Mehmdabad Industrial Road GIDC, V V Nagar, Anand
SHRamky Infrastructure “NAM expressway 212 km”Gayatri Projects “Hyderabad Karimnagar Ramagundam”Prasad Constructions, Hyderabad SH Package
NHEra Infrastructure NH Package Western HaryanaIn repairs & Maintainence Assam, L& T Mehsana
Rural Road / PMGSY
BRO – Project Himank, Beacon, Shivalik, Deepak, Vartak
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TECHNOLOGIES IMPLICATIONS
Materials
Enables use of Quartzite’s, Porous aggregates etc and in-situ soils resolving issue of non availability of aggregates and good soils.
Workability
Prime & Tack coat enables faster workability apart from increase in performance
Environment
Extends the limits of working by allowing lower temperature paving
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THANK YOU