nanotechnology applied to ceramics

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Engineered Clays Material Science

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Nanobiomatters Inc. has developed a new technology for the transformation of rare earths into valuable products applicable to diverse fields

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Page 1: Nanotechnology applied to ceramics

Engineered Clays Material

Science

Page 2: Nanotechnology applied to ceramics

Engineered Clay Additives Functionalized and Efficient

Page 3: Nanotechnology applied to ceramics

Contents

About us

Engineered clay technology

Origins

Advances

Production process

Products and advantages

Page 4: Nanotechnology applied to ceramics

About us

F Commercial Additive Plant - Vall D'Uixò, Spain Capacity: 2500t/year (∼ 50,000-150,000t resin/year)

F Commercial Extrusion Plant - Valencia, Spain Capacity: 4000t/year

Pilot Plants and Laboratory - Valencia, Spain Nanotechnology, plastics compounding, microbiology,

barrier properties, food contact testing, thermal

and mechanical plastics properties

(O2TR, WVTR, WAXS, TGA, DSC, UV-IR, etc.)

L

. Commercial Offices: Spain (Valencia), Japan (Tokyo) and USA (Boston)

Future: Brazil (Sao Paulo) and India (New Delhi)

Worldwide Distributors Network

Page 5: Nanotechnology applied to ceramics

About us

Clear Mission: Create additives that maximize the performance of materials trough

unique, sustainable and cost effective clay dispersion and functionalization

technology.

Value Added Vision: Become a leading company in transforming cutting edge nano-

clay technology into industrial applications for demanded needs, at a global scale.

Outsdanding Products: Additives & concentrates for resin improvements (barrier,

mechanical, thermal and active properties such as antimicrobial activity or O2

Scavengers).

"Green" Values and Technology:

Food contact approved products (EU & FDA)

Safe handling (no nano-powders)

Naturally sourced raw materials (clays)

Focus on sustainable and biodegradable resins

Recyclable (and compostable) product

Page 6: Nanotechnology applied to ceramics

About us

NBM breakthroughs solve some of the traditional clay limitations

Problem: Lack of versatility - Mainly limited to 1 mineral (Montmorillonite)

NBM offers a wider choice of base minerals and modification systems. More

materials (plastics, biopolymers, ceramics) and better properties.

Problem: Limited compatibility (limited dispersion) to base materials (polymers,

ceramics)

NBM offers propietary technology for optimal dispersion and new active funcionalities (10 Patent

Applications)

Problem: Limited production capacity and high cost

NBM has invested close to +10 mill. Euro in a unique industrial plant - increased production

capacity, product efficiency and reduced cost.

Problem: Doubts regarding safety

NBM offers full compilance with food contact regulations (EU & FDA)

Page 7: Nanotechnology applied to ceramics

The Origin of the

Technology

Page 8: Nanotechnology applied to ceramics

Clay Purification & Modification

Purified Mineral: Natural clay tactoid

(stack) Modified Clay

Surface Modification

Clay Platelet

Surface modifier

Page 9: Nanotechnology applied to ceramics

Clay Dispersion

Clay Platelet

Surface modifier

Polymer Chain

Excellent clay dispersion

in the polymer matrix and not migration

Page 10: Nanotechnology applied to ceramics

Why use NBM technology for clays?

Better Dispersion and efficiency

Substantially more neutral in terms of inherent carrier properties (polymers, coatings, etc)

Page 11: Nanotechnology applied to ceramics

Tech I: Engineered Clay

1st Generation of Additives 2nd Generation of Additives

Physical Properties Clay only Active Properties

Clay + Functionalization

Barrier Properties

Mechanical & Thermal Properties

Foaming

Antimicrobial (Silver ions)

Oxygen Scavengers (Iron/Catalyst)

Antioxidants (Natural Extract)

Page 12: Nanotechnology applied to ceramics

Tech II: Production Process

Raw Clay Refined Clay O2Block®

BactiBlock

O2Block®

BactiBlock Resin Additive Concentrates

and Masterbatches

Purification

Particle Control

Surface Modification

Activation Process

Extrusion &

Other Concentrated

Processes

NBM can offer its additives in powder form or in concentrate forms (MB, Gel, ...)

+

Page 13: Nanotechnology applied to ceramics

Products

Page 14: Nanotechnology applied to ceramics

BactiBlock® Antimicrobial Additives

Page 15: Nanotechnology applied to ceramics

BactiBlock® Antimicrobial Advantages

Higher efficiency than standard antimicrobial additives due to high dispersion.

Less amount of active substance (silver ions) is required for same results.

Durability is ensured through permanent modification or controlled release mechanisms

Page 16: Nanotechnology applied to ceramics

BactiBlock® grade & loading examples

Page 17: Nanotechnology applied to ceramics

BactiBlock® Applications

Healthcare & Medical Building & Construction

Furniture &

Office Accesories Paints & Coatings Shoes & Apparel

Active Ceramics

Page 18: Nanotechnology applied to ceramics

BactiBlock® Antimicrobial Activity for a wide range of applications:

Powder coatings

Gel coats

Plastics and composites

Water and solvent based paints & coatings

Main successful stories:

- Several areas in the coating industry, specially in those cases where hydrophilic binders and

vehicles are

mainly used.

BactiBlock® Applications

Page 19: Nanotechnology applied to ceramics

BactiBlock® Regulation

Some references in our product portfolio are approved and registered in:

Environmental Protection Agency (EPA) -United States of America-

Food & Drug Administration (FDA) -United States of America-

Biocidal Products Directive (BPD) –European Community-

Also NSF Certified:

Main Regulatory Body for Antimicrobial Articles –Japan-

Page 20: Nanotechnology applied to ceramics

Marketing Information

Page 21: Nanotechnology applied to ceramics

O2Block® Barrier Additives

Page 22: Nanotechnology applied to ceramics

Tech III: Basic Principle

Tortuous Path Principle: Passive Barrier Enhancement

Without O2Block® With O2Block®

EVOH barrier improvement up to 70%

Page 23: Nanotechnology applied to ceramics

O2Block® Barrier Additives

OTR*: Monolayer Film at 20 degree

Data from NGC: comparison with NEW GRADE NC7003

Page 24: Nanotechnology applied to ceramics

O2Block® Barrier Additives

EVOH29 Control

EVOH29 + 4% O2Block®

EVOH29 Control

EVOH29 + 4% O2Block®

EVOH29 Control

EVOH29 + 4% O2Block®

EVOH29 Control

EVOH29 + 4% O2Block®

Sample

0

%RH

0

50

50

80

80

90

90

Thickness EVOH layer (um)

8,4

14,4

11,4

13,8

11,4

13,8

11,4

13,8

0,27

OTR (cm3/m2*day))

0,19

0,37

0,22

10,3

5,7

129

31

0,27

OTR ((cm3*um)/m2*day))

0,19

0,37

0,22

10,3

5,7

129

31

OTR reduction (%)

11

28

33

71

Oxygen Transmission Rate

Page 25: Nanotechnology applied to ceramics

O2Block® Barrier Additives

NGC NBM launch press release December 2011

Page 26: Nanotechnology applied to ceramics

Antioxidant & Oxygen Scavengers

Page 27: Nanotechnology applied to ceramics

Antioxidant & Oxygen Scavengers

Dispersion directly in the packaging material film/tray, Initial tests indicate better kinetics

and efficiency than standard iron base additives due to high dispersion

No need for additional Activation equipment. Humidity activated. F

Page 28: Nanotechnology applied to ceramics

O2Block® Oxygen scavengers

Oxygen depletion test O2Block® (with colour and no colour impact)

Standard Test Method for Oxygen Headspace Analysis of Packages using

F 2714 - 08

Conditions: 25ºC; 100%RH

Page 29: Nanotechnology applied to ceramics

O2Block® Oxygen scavengers

Oxygen depletion test O2Block® composites

10% additive content

Conditions: 23ºC; 100% RH Date: March 2012

Page 30: Nanotechnology applied to ceramics

Additional advantages of O2Block: partial light blocking.

UV visible spectrophotometer.

Test performed on approx. 150 microns. O2Block dosing 0.25%Catalyst type in PET.

NBM Technologies

Page 31: Nanotechnology applied to ceramics

Antioxidants

Next generation food preservatives in active packaging

Page 32: Nanotechnology applied to ceramics

NanoBioMatters Material Science

Page 33: Nanotechnology applied to ceramics

Worldwide Technology Partners

Technical Partnerships Worldwide:

A Star –Singapore-

Spanish National Research Council (CSIC) .

Page 34: Nanotechnology applied to ceramics

Products - Next Generation

NBM Developments and Future:

Development Partnership

Additional active / bioactive components

Additives for a wider range of resins through unique patent-pending modification

techniques

Increased product efficiency through patent-pending production steps

Radical and Ethylene Scavengers

Aroma release technology

Mechanical Properties Enhancers

Food Contact Antimicrobials

Tailor Made Additives based on Nanobiomatters proprietary technologies.

Page 35: Nanotechnology applied to ceramics

Thanks for your attention

Tomorrow´s technologies, combined today