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‘Na mg is Land-Based Atlantic Salmon Recirculating Aquaculture System Pilot Project Aquaculture Innovation Workshop September 26th, 2011 Garry Ullstrom ‘Na mg is First Nation KC Hosler PR Aqua Dr. Steve Summerfelt Technical Advisory Committee

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Page 1: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture System Pilot Project

Aquaculture Innovation Workshop September 26th, 2011

Garry Ullstrom‘Namgis First Nation

KC HoslerPR Aqua

Dr. Steve SummerfeltTechnical Advisory Committee

Page 2: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

• ‘Namgis First Nation• The SOS Marine Conservation Foundation

• With advisory support from:

- Tides Canada

- Conservation Fund’s Freshwater Institute

• Key suppliers:

- PRAqua

- Derk Construction

Project Partners

2September 2011 For the latest Project information see www.namgis.bc.ca

Page 3: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

• 5 fish growout tanks (+ quarantine tank and purge tank)

• Covered facility

• Groundwater disinfected on entry

• Slightly saline water at 15°C

• Fluidized sand bed biofilters

• 3 cohorts of Atlantic salmon smolts/year to 260 tonnes/year

• 50 kg/m3

• Harvest sizes of 3 to 6 kg

• Continuous supply to market

Project Summary

3September 2011 For the latest Project information see www.namgis.bc.ca

Page 4: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

• Site clearing to commence -November 1st, 2011

• First smolt intake -May / June 2012

• Construction complete -August 2012

Timeline

4September 2011 For the latest Project information see www.namgis.bc.ca

Page 5: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Project Location

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Painters Lodge

‘Namgis Project

Victoria

Vancouver

‘Namgis Project

Alert BayPort McNeill

Page 6: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Key Site Characteristics

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• Ample supply of fresh and brackish groundwater

• Three phase power nearby

• Soil characteristics good for infiltration basin

• Adjacent to Island Highway

• Second growth forest

• Within 5 km of Port McNeill

• Close to processing plant and composting facility

September 2011 For the latest Project information see www.namgis.bc.ca

Page 7: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

• To confirm the biological, technical, and production parameters for raising Atlantic salmon to market size in a land-based recirculating aquaculture system

• To determine the design parameters for an optimal commercial sized facility

• To prove this technology is both technically and economically feasible at a commercial scale for Atlantic salmon

• To catalyze the adoption of this next generation salmon growing technology

Pilot Project Objectives

7September 2011 For the latest Project information see www.namgis.bc.ca

Page 8: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Funding

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With the support of government and philanthropic funders:

• Aboriginal and Northern Affairs Canada

• BC Ministry of Agriculture and Lands (Investment Agriculture Foundation)

• Enterprising Non-Profits

• Fisheries & Oceans Canada (Aquaculture Innovation Market Access Program)

• Pacific Salmon Foundation

• Sustainable Development Technology Canada

• Tides CanadaSeptember 2011 For the latest Project information see www.namgis.bc.ca

Page 9: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Preliminary Layout

9September 2011 For the latest Project information see www.namgis.bc.ca

Page 10: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Process Flow - Growout

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Ozone Generator

Biofilter

LHO/Header

Culture Tanks

Drum Filter

CO2Stripper

Pump SumpRR

EFLW

RR RR

EFL

EFL

WFH

RS

INF

RR RRO2

O2

O3

RS

RR From Purge

1 2 3

4

56

7 8 9

10

11 12

13 10

4

September 2011 For the latest Project information see www.namgis.bc.ca

Page 11: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Key Performance Metrics

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• Total recirculating flow per system: - Quarantine and Growout = 99%

- Purge = 90%

• Influent consumption rate:- 23% system replacement/day

- Maximum daily system water exchange rate:

Quarantine = 37%

Growout = 20%

Purge = 263%

September 2011 For the latest Project information see www.namgis.bc.ca

Page 12: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Key Performance Metrics

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• Culture tank exchange rate:- Moderately adjustable

- Quarantine = 30 min; Growout = 45 min; Purge = 45 min

• Delta Dissolved Oxygen:- Compares inlet DO to outlet DO

- Ranges from less than 1.5 mg/L in purge to more than 6 mg/L in quarantine

- No change in dissolved oxygen within the tanks

- Concentration at the tank outlet (100% of saturation) is perceived by every fish in all parts of the tank

September 2011 For the latest Project information see www.namgis.bc.ca

Page 13: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85

Cohort

A A

1 2 3 4

5 6 7 8

B A

1 2 3 4

5 6 7 8

C A

1 2 3 4

5

D A

A

Highlights of Bioplan

Cohort

Week

Bio-plan Flexibility: Simplified Grading Strategy

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• Smolt entry = 17 weeks; TGC = 2.5; FCR = 1.1 (biological)• Incorporate overstock and early harvest• 230 tonnes/yr

September 2011 For the latest Project information see www.namgis.bc.ca

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Bio-programming Results

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0

10

20

30

40

50

60

70

80

90

100

1 11 21 31 41 51 61 71 81 91 101

Biom

ass

(kg)

Thou

sand

s

Weeks

Total Biomass

Total Biomass QR Module GO Module

September 2011 For the latest Project information see www.namgis.bc.ca

Page 15: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Process Innovation

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Proposed FSB RAS systemAbove grade FSB RAS system

Page 16: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Harvest

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• Expected harvest size between 3 and 6 kg

• Fish handling technologies include:- Pump and grade 600 g smolts as they leave the quarantine

system and are distributed to growout tanks

- Move fish within the growout tank module and into the purge tank module by swimming rather than pumping

- Trial use of grading nets and screens

- Inducing fish movement through water flow, light, bubble nets, etc.

September 2011 For the latest Project information see www.namgis.bc.ca

Page 17: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Harvest

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• Fish held for up to 10 days in non-recircirculating water to purge potential off-flavours, and starve

• Fish harvest technologies include:- Purge tank dewater fish pipe processing area

outside biosecure rearing environment

• Trial of pre-harvest chilling is planned

September 2011 For the latest Project information see www.namgis.bc.ca

Page 18: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Financial

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• Expected capital cost

$23 / kg live weight of annual production

$28 / kg HOG

• Production cost$7.60 / kg HOG

September 2011 For the latest Project information see www.namgis.bc.ca

Page 19: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Project Budget

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Capital ($K) - Civil works & main building 1,659- RAS systems 3,437- Design 479 - Other equipment 310 - Total $5,885 K

Operating ($ / kg HOG)* • Feed 2.25• Labour 1.46• Smolts 0.58• Energy 0.74

* Preliminary estimates prior to completion of detailed design

September 2011 For the latest Project information see www.namgis.bc.ca

Page 20: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Unique Challenges

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• Permitting- DFO in flux due to jurisdiction transfer- Lack of well-developed aquaculture regulations

• Species- Atlantic salmon: non-native species

• Multiple funders

• Effluent- Understanding risk and mitigation of disease transfer

via effluent and groundwater

September 2011 For the latest Project information see www.namgis.bc.ca

Page 21: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Environmental Monitoring

21

• Aquaculture license

• Canadian Environmental Assessment Agency (CEAA) screening

• Independent Environmental Monitoring Plan (IEMP)

September 2011 For the latest Project information see www.namgis.bc.ca

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Lessons Learned

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Partnership and collaboration

Page 23: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Technical Advisory Committee

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• The Salmon Aquaculture Innovation Fund at Tides Canada is supported by a multi-stakeholder Technical Advisory Committee

• The role of the TAC is to:

- Evaluate and make recommendations on project funding applications

- Review interim and final reports provided pursuant to funding agreements

- Aid in the dissemination of the research outcomes from funded projects

September 2011 For the latest Project information see www.namgis.bc.ca

Page 24: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Performance Matrixes

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• To support the consistent and comparative reporting of information, the TAC has developed a comprehensive set of performance metrics in the following key areas:

- Production - Productivity

- Environmental - Financial

- Social

• Within each key area the following are defined:- Parameter / indicators to be measured

- Units

- What to measure

- Frequency

- Methodology

September 2011 For the latest Project information see www.namgis.bc.ca

Page 25: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Performance Matrixes

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• The consistency and comparability of reporting is supported by the multiple funding agencies and projects that have adopted these performance metrics in their funding reporting requirements

• Aquaculture Innovation Workshops are a key means to share information and results

• Through the support of the Tides Canada, the Freshwater Institute has funding to support closed containment projects in B.C. to the end of 2013

September 2011 For the latest Project information see www.namgis.bc.ca

Page 26: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Future Milestones

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• Secure all funding

• Hire Operations Manager

• Complete detailed design drawings

• Start construction

• Intake of first smolts

• Atlantic salmon BBQ and celebration!

Page 27: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Questions

Page 28: ‘Namgis Land-Based Atlantic Salmon Recirculating ...tidescanada.org/.../workshop-sept-2011/Namgis_Land...Pilot_Project.pdf‘Namgis Land-Based Atlantic Salmon Recirculating Aquaculture

Garry UllstromSenior Financial Officer, ‘Namgis First [email protected] ; 250-974-5556www.namgis.bc.ca

Eric HobsonPresident, SOS Marine Conservation [email protected]; 250-230-7136www.saveoursalmon.ca

KC HoslerSenior Engineer; [email protected]; 250-714-0141www.praqua.com

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Contact Information

September 2011 For the latest Project information see www.namgis.bc.ca