mvtx final design review: mvtx insertion system · january 29th, 2020 mvtx final design review 3...

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MVTX Final Design Review: MVTX Insertion System: Jason Bessuille, Joseph Dodge, Jim Kelsey, MIT January 29 th ,2020 - BNL January 29th, 2020 MVTX Final Design Review 1

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Page 1: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

MVTX Final Design Review:MVTX Insertion System:

Jason Bessuille, Joseph Dodge, Jim Kelsey, MIT

January 29th,2020 - BNL

January 29th, 2020 MVTX Final Design Review 1

Page 2: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Proposed MVTX Insertion System

January 29th, 2020 MVTX Final Design Review 2

NORTHSouth

Insertion System Rails

MVTX

Insertion System Platform(To be used by several groups)

Distance = 4.23 Meters

Height = 4.62 Meters to Center

Page 3: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

MVTX Insertion Scheme

January 29th, 2020 MVTX Final Design Review 3

• Insertion system will • Support MVTX• be hand driven to allow for precise control. We will have x, and z adjustment on each half, and

the table adjustments will allow for pitch, yaw and elevation control during insertion. This will allow for corrections due to expected sag of MVTX, during insertion. (sub mm level)

• be tested during mockup testing of full device with cooling tubes and cables attached.

• The MVTX will be surveyed in it’s final position. This will require input from the BNL survey group during the design phase to determine where we put fiducials on the system.

• All cables and cooling tubes will be terminated at PP3before insertion.

Page 4: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

MVTX Insertion System Rails

January 29th, 2020 MVTX Final Design Review 4

MVTX

Mounting Brackets

PP3

Vertical Motion via table

Z – Linear Rails

X – Linear Rails

The design will keep MVTX halves parallel during insertion, and include stops in the Z direction,to prevent pushing MVTX past its desired final position

Page 5: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Proposed Insertion System Rails (section view)

January 29th, 2020 MVTX Final Design Review 5

Z - Rails

Power and Cooling Services

Beam Pipe Support

X- Rails

Mounting Bracket

Beam Pipe

MVTX Staves

“Captive” Sling Beam Pipe Support

Page 6: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Proposed Insertion System Rails (plan view)

January 29th, 2020 MVTX Final Design Review 6

Fixture (for each half) – Bolts to the face of the SB Flange

NorthSouth

Z - Linear Rails

Blocks slide along linear rails

South End Service Barrel Flange

Soft Material/surface will be added to the I.D. of Layer Zero, to prevent damage to the Beam Pipe during insertion

Page 7: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Permanent BP support

“Captive” sling beam pipe

support

January 29th, 2020 MVTX Final Design Review 7

Page 8: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

January 29th, 2020 MVTX Final Design Review 8

Page 9: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Install Temp Beam pipe Support

January 29th, 2020 MVTX Final Design Review 9

Page 10: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Remove permanent beam pipe support

January 29th, 2020 MVTX Final Design Review 10

Page 11: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Bring Halves together after clearing large bellows and flange

Cross-connect at MVTX-SB flange

January 29th, 2020 MVTX Final Design Review 11

Page 12: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Cross-connect at first SB rib

Already connected

January 29th, 2020 MVTX Final Design Review 12

Page 13: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Cross-connect at second SB rib

January 29th, 2020 MVTX Final Design Review 13

Page 14: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Cross-connect at SB flange

Reinstall Permanent beam pipe support

January 29th, 2020 MVTX Final Design Review 14

Page 15: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Remove Temp Support

January 29th, 2020 MVTX Final Design Review 15

Page 16: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

All cross-connections made

January 29th, 2020 MVTX Final Design Review 16

Page 17: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Further insert MVTX, until beampipe sling is aligned with INTT barrel

January 29th, 2020 MVTX Final Design Review 17

Page 18: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Install Beampipe sling to INTT barrel

January 29th, 2020 MVTX Final Design Review 18

Page 19: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Complete Insertion, attach Service Barrel flange to X-Wingand survey system.

January 29th, 2020 MVTX Final Design Review 19

Page 20: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Mockup of Insertion System

January 29th, 2020 MVTX Final Design Review 20

South

North

MVTX

Installation Platform and Rail System

Wall structures and cutouts representing the various apertures that must be cleared when inserting MVTX.These will be produced from wood, and Uni-strut

Page 21: MVTX Final Design Review: MVTX Insertion System · January 29th, 2020 MVTX Final Design Review 3 •Insertion system will •Support MVTX •be hand driven to allow for precise control

Summary

• Insertion system is:• Also an extraction system for the MVTX.• At a conceptual stage will be be finalized, manufactured and available

for the insertion mockup testing late summer 2020

January 29th, 2020 MVTX Final Design Review 21