murray 42583x9a operation manual

7/27/2019 Murray 42583x9A Operation Manual

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This Instruction Book Contains InformationFor Several Models. Read And Keep This Book ForFuture Reference. This Book Contains Important Information On:SAFETY;,ASSEMBLY, OPERATION AND MAINTENANCE.

PRODUCT INFORMATIONThe owner must be certain that all the product Information Is Included with this unit.This Information Includes the INSTRUCTION BOOKS, the REPLACEMENT PARTSand the WARRANTIES. This Information must be Included to makesure state laws and other laws are followed.

Model42583x9A

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Record The Following Information About Your Unit. This InformationIs Necessary When Ordering Parts Or In Case Of Loss Or Theft,WHERE PURCHASED:DATE PURCHASED: Month Day YearMODEL NO.: DATE OF MANUFACTURE: BUILT IN THEI.-IfAF- 98889


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TABLE OF CONTENTSWARRANTY ......................................... 2RESPONSIBILITY OF THE OWNER .................... 3SAFETY RULES ..................................... 3ASSEMBLY .......................................... 9PARTSBAGCONTENTS ................................ 9CHECK THETIRES ...................................... 9CHECK THE LEVEL OFTHE MOWER HOUSING ............ 9HOW TO INSTALL THE SEAT .............................. 10HOW TO ASSEMBLETHE STEERINGWHEEL .............. 10HOWTO ASSEMBLE THEGAUGEWHEELS ................ 10MAINTENANCEFREE BATTERY .......................... 11HOWTO PREPARETHE ENGINE .......................... 11IMPORTANT! BEFOREYOU STARTMOWING .............. 11OPERATION ......................................... 12LOCATION OF CONTROLS ............................... 12A'I-rACH MENTS .......................................... 13HOW TO USE THE THROTTLE CONTROL .................. 13HOW TO USE THE BLADE ROTATION CONTROL ........... 13HOW TO USE THE SPEED CONTROL PEDAL ............... 14HOW TO DISCONNECT THE TRANSMISSION ............... 14HOW TO SET THE PARKING BRAKE ....................... 15HOW TO CHARGE THE CUTTING HEIGHT .................. 18HOW TO STOP THE UNIT ................................. 15HOW TO TRANSPORT THE UNIT .......................... 15HOW TO OPERATE WITH THE MOWER HOUSING ........... 16HOW TO OPERATE THE UNIT ON HILLS ................... 16BEFORE STARTING THE ENGINE ......................... 17HOW TO START THE ENGINE ............................. 17OPERATING TIPS ........................................ 18

MOWING AND BAGGING TIPS ............................ 1HOW TO CHANGE THE MDLCHER PLATE .................. 1

MAINTENANCE ...................................... 20MAINTENANCE CHART .................................. 2HOW TO CHECK THE MUFFLER .......................... 2HOW TO REMOVE AND INSTALL THE BLADE .............. 2HOW TO SHARPEN THE BLADE .......................... 2HOW TO ADJUST THE BLADE ROTATION CONTROL ........ 2HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 2HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . . . 2HOW TO ADJUST THE SPEED CONTROL PEDAL ........... 2MAINTENANCE FREE BAI-flERY .......................... _HOW TO CHARGE THE BATTERY ......................... 2WHERE TO LUBRICATE .................................. 2HOW TO CHECK THE FUEL FILTER ....................... 2CHECK THE TIRES ...................................... 2HOW TO REMOVE THE MOWER HOUSING ................. 2HOW TO INSTALL THE MOWER HOUSING ................. 2HOW TO LEVEL THE MOWER HOUSING ................... 2HOW TO REPLACE THE MOTION DRIVE BELT .............. 2HOW TO REPLACE THE MOWER DRIVE BELT .............. 2HOW TO REPLACE THE FUSE ............................ 3HOW TO REPLACE THE LIGHT BULB ...................... 3HOW TO CLEAR THE MOWER HOUSING ................... 3STORAGE (OVER 30 DAYS) ............................... 3TROUBLE SHOOTING CHART ........................ 3

SLOPE GUIDE ....................................... 3INDEX .............................................. 3LAWN TRACTOR ACCESSORIES ...................... 3

MURRAY, INC. Two Year Limited WarrantyMurray, Inc. warrants tothe original purchaser that this unitshall be flee from defects inmaterial and workmanship under normaluse and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts(except as noted below) ortransaxles as the companies thatmanufacture these items furnish their own warranties and provideservice through their authorized field service facilities. For additional information, see the warranties covering these particularparts, If you are uncertain whether your unit contains or is equipped with one ormore of these parts, consult your dealer priorto purchase. Subject to the terms and conditions noted inthis LimitedWarranty, we shall, at our option, repair or replace atnocost tothe original purchaser any part covered by this LimitedWarranty during the applicable warranty period.In the event the battery proves defective within ninety (90) days from the date of purchase, we willreplace it without charge, Ifthe battery proves defective after (90) days but within one hundred twenty (120) days from the date ofpurchase, we willreplaceit for a charge of one half (1/2) of the retail price of the battery ineffect at the time of return.Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers, These parts arewarranted to be free from defects inmaterial and workmanship as delivered with theproduct. Any claim forrepair or replacementof Normal Wear Parts must be made within thirty (30) days ofthe date of purchase. No claims invoMng damage caused frommaterial use, abuse ormisuse will be honored.This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty isvoid ordoes not app|yto any unitthat has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional(non- homeowner) uses. Yourwarranty does not coverminor mechanical adjustments which are not due to anydefect inmaterialor workmanship, For assistance inmaking such adjustments, consult your Instruction Book.Tomake a claim under thisMurray, Inc. Two (2) Year Limited Warranty, return the unit(orifauthorized in advance, the defectivepart) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized ServiceCenter, call the Central Pads Distributor foryour area shown in the listprovidedwith your unitor check the Yellow Page listingsin your local telephone directory. If you return the entire unit, we will repair the unit. Ifwe authorize the returnof the defectivepart only,we will either replace or repair the part. Inthe case of a defect in a transmission or differential (as distinguished froma transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.This Murray, Inc. Two (2)Year Limited Warranty gives you specific legal rights, and youmay also have other rightswhichvaryfrom state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including theimplied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional informationon thiswritten warranty or assistance inobtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, CustomerService Department, P.O. Box 268, Brentwood, Tennessee 37027. (t- 800- 251- 8007)

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OWNER'S INFORMATIONThis instructionbookisforseveraldifferentmodels.Theinstructionsarewrittenfora personwithsomemechanicalability.Likemostser-vicebooks,notallthestepsaredescribed.Stepsonhowtoloosenortightenfastenersarestepsanyonecan followwith somemechanicalability.Readandfollowtheseinstructionsbeforeyouusetheunit.Knowyourproduct:lfyou understandthe unitand howthe unitoper-afas,youwillget the bestperformance.As you readthis manual, com-pare the illustrationstothe unit.Learn the locationand the functionofthe controlsTohelpprevent an accident, followthe operating instruc-tions andthe safety rules,Keep this manual for future reference.IMPORTANT:Many unitsare notassembledand are sold incar-tons.It istheresponsibilityoftheownerto makesurethe assemblyinstructionsnthismanualareexactlyfollowed.Otherunitsarepur-

chased inan assembled condition.On assembled units,itis the rsponsibility of the owner to make sure the unit is correctassembled. The owner must carefully check the unit accordingthe instructions in thismanual before it is first used.

RESPONSIBILITY OF THE OWNER11rerns_nsibility of theowneris to follow the instructions below.1. Carefullyreadand follow the rulesfor safeoperation2. Followall the assemblyinstructions.3. Inspecttheunit.4. Makesurethattheoperatoroftheunitknowshowto correctlyuseallstandardand accessoryequipment.5. Operate the unitonly withguards, shields,and othersafetyitems inplaceandworkingcorrectly.6. Correctlyadjusttheunit.7. Servicetheunitonlywithauthorizedorapprovedreplacementparts.8. Completeallmaintenanceon theunit.

Environmental Awareness Do not fill t he engine's fuel tank completely full. Drain fuel for off- season storage. Use only unleaded gasoline. Service the air cleaner regularly. Change oil regularly,Use 10W- 30 oil insummer. Tune- up the engine regulady. Keep equipment in efficientoperating condition. Dispose of used engine oil properly.

A SAFETY RULESSafe Operation Practices for Ride- on MowersWARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe thfollowing safety instructions could result in serious injury or death.I. General operation1. Read, understand and follow allinstructions inthe InstructionBook, onthe machine, the engine and withany attachments before startin2. Only allow responsible adults, who are familiar with the instructions,to operate the machine.3. Clear the area ofobjects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.5. Never carry passengers.6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always loclownand behind before and while backing.7. Beaware ofthe mower discharge directionand do notpoint itat anyone. Do not operate the mower without either the entiregrass baggorthe mower guard inplace.8. Slow down before turning.9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine aremove the key before dismounting.10. Turn offpower to attachment(s) when transporting or not in use. Turn offthe blade(s) when not mowing.11. Stop the engine before removing the grass bagger or unclogging the chute.12. Mow only in daylight or good artificial light.13. Do not operate the machine while under the influence of alcohol or drugs orwhen very tired.14. Watch for traffic when operating near or crossing roadways.15. Use extra caution when loading or unloading the machine into a trailer ortruck.16. Turn off all attachment clutches before attempting to start the engine.17. Always wear goggles, safety glasses, oran eye shield when you operate the unitto protect your eyes fromforeign objects that canthrown from the unit.Always wear eye protection when you make an adjustment or repairto the machine.18. Use care when pulling loads or using heavy equipment.a. Use only approved drawbar hitohpoints.b. Limit loads to those you can safely control.c. Do not turn sharply. Use care when backing.d. Use counterweights orwheel weights when suggested in the Instruction Book.t 9. Do notoperate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operathis machine.F- 98889


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OWNER'S INFORMATION20. Do not use this machine ifyou are mentally orphysically unable to operate this machine safely.II. Slope operationSlopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe injuor death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. Sethe =Slope Guide" in the back of this book to check for safe operation.DO1. Mow up and down slopes, not across.2. Remove obstacles such as rocks, l imbs, etc., .3. Watch for holes, rutsor bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.4. Use slow speed on slopes. Do not make sudden speed changes.5. Follow the manufacturer's recommendations forwheel weights or counterweights to improve stability.6. Use extra care with grass baggers or other attachments, they can change the stability ofthe machine.7. Keep all movement on the slopes slow and gradual. Do notmake sudden changes in speed or direction.8. Avoid starting or stopping on a slope. Iftires lose traction, turn off the blades and proceed slowlystraight down the slope.DO NOT1. Do not turn on slopes unless absolutely necessary, then onlyturn slowly and gradually downhill, ifpossible.2. Do not mow drop. offs, ditches orembankments. A wheel over the edge oran edge caving incould cause a sudden overturn and

injury or death.3. Do not mow on wet grass. Reduced traction could cause sliding.4. Do not try to stabilize the machine by putting your footon the ground.5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).II1. ChildrenTragic accidents can occur it the operator is not alert to the presence of children. Children are often attracted to the machine anthe mowing activity. NEVER assume that children will remain where you last saw them.t. Keep children out of the mowing area and in the watchful care of another responsible adult.2. Be alert and turn the engine off ifchildren enter the area.3. Before and when backing, look behind and down for small children.4. Never carry children or any passengers, even with the blades off.They may fall off and be seriously injured or interfere with the saoperation ofthe machine.5. Never allow children to operate the machine. Instructchildren inthe potential dangers of the machine.6, Use extra care when approaching blind corners, shrubs, trees orother objects that may obscure vision.IV. Service1, Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.a. Use only an approved container.b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling.not smoke.c. Never refuel the machine indoors.

d. Never store the machine with fuel in the tank or fuel container insidewhere there is an open flame, such as a water heater.2. Never start or runthe engine inside a closed area.3. Keep all nuts and bolts, especiany the blade attachment nutstight. Frequently check the blade(s) for wear ordamage such as cracand nicks.A blade that isbent or damaged mustbe immediately replaced with an original equipment blade from an authorized servdealer. For safety, replace the blade every two years. Keep the equipment ingood condition.4, Never tamper with the safety devices. Check their proper operation regularly.5, To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean up oil orfuel spills.Allow the machito cool before storing.6. Stop and inspect the equipment ifyou strike an object. Repair, ifnecessary, before restarting.7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not chanthe engine governor settings or over- speed the engine.8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects tothrown. For storage, always make sure the grass bag isempty. Frequently check components and replace with manufacturer's recomended parts when necessary.9. Mower blade(s)are sharp and can cut.Wrapthe blade(s)or wear gloves and use extra caution when servicing them ortha blade housarea.10. Check the brake operation frequently. Adjust and service as required.11. Wait for all movement to stop before servicing any part ofthe unit.

,_ Look for this symbol to indicate important safetyrecautions. This symbol indicates: "Attention!Become Alert! Your Safety Is At Risk."F- 98889 4


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Eachpersonhatoperatesowerequipmentustearnousecorrectndsafemowingrocedures.ohelpyoulearn,arefully read the followingpages. Most of the time the operator wasnot correctly shown or did not read theinstructions on the unit or in the InstructionBook before using the unit. Also, someoperators do not have enough experience.The result is unsafe use, endangering theoperator, bystanders and the equipment.Another result can be a poor appearanceofthe area mowed.Read this book, Read the instructionsonthe unit. Operate the mower according tothe Safe Mowing Guide. Follow all safetyrules, cautions orwarnings in this bookand on the unit. Make sure anyone thatuses the unit reads the instructions and istold how to safely operate the mower.

The mower will give you good service anddurability, if operated in normal conditions.Ifthe mower is not correctly serviced or isusedwhere the terrain is rough orunsuitable, product performance andsafety wi}l be decreased.Correct clothing is an important part ofsafemowing. Safety glasses will protect theeyes from objects discharged by themower. Safety shoes with steel plates canprotect a foot from injury by the blade. Forprotection from objects discharged fromthe mower, wear clothing that will cover thearms and legs.

Before you stad cutting the grass, practiceusing the mower in a large open and levelarea. Learn the location ofthe controls onthe mower. Know the purpose oftheF- 98889

SAFE MOWING GUIDEcontrols and how they work. Inanemergency, how fast you can stop theblade is important. Learn how to controlthe mower at all times.Manyenginesarestartedby hand.Whenyouusea pullstartor ropestart,placeyour feet apartandawayh'omtheblade(s).Holdthe rope handletight.Neverwraptheropearoundyourarmorfingersfor a=bettergrip'.Tostarttheengine,followtheinstructionsonthemower,inthisbookandinthe engineoperatinginstructions.For electric start engines, sit inthe seat tostart the engine. The battery can bedangerous. Followthe instructions on thebattery, the acid container, and in this bookwhen working with the battery, Even smallbatteries have enough voltage to cause aninjury.Always be careful.The mower is designed to be operated byone person. Never let another person ddewith you on the unitor on any accessories.A passenger will make the unit hardertocontrol, block the visibility or distract theoperator and is dangerous to the operator,the passenger and the equipment. Withouta passenger seat, the passenger can fallfrom the mower or contact dangerousparts. A mower is nota toy for showing offor for giving rides.

Never cut a wet lawn. Wet grass cancause an accident, affect mowerperformance and can cause problems withfuture lawn growth and appearance. Wetgrass is slippery and can cause the mowerto slip. Someone can get injured bytouching the blade(s). Wet grass tends toclog the mower, causing poor discharge.Cut wet grass will collect on the lawn,retarding the growth ofthe grass. Also,getting the mower wet will cause parts torust and decrease the life of the unit.When you look over the lawn, rememberobstacles that cannot be removed, likepipes, stumps or rocks. Keep away fromthese obstacles that can cause damage tothe mower orinjuryto the operator or aperson near the mower. Clear the area ofrocks, toys, wire or other loose objects.These items can damage the mower orcan be discharged bythe mower blade.

The blade of a power mower rotates veryfast. It can discharge rocks and otherobjects over a long distance which can bdangerous. The force ofthe objects canbreak windows, cause injuries or even puan eye out. Most ofthe time the injuryista person, like a child. Keep every personcompletely away from the area to bemowed. Make sure the grass is notdischarged toward anyone. Planning youmowing pattern has a double advantage.can decrease the possibility of an injuryand make the clean up after mowingeasier.

Check the terrain ofthe area to be moweMow ina pattern that will keep you awayfrom dangerous areas. Check the distancyou need to stop and the distanceavailable toturn. Slopes and rough terraimust be mowed carefully and some areamustnot be mowed at all. With ridingmowers, mow up and down the hill. Wheyou must mow rough terrain or on slopesdrive slowiy and stop inthese areas onlyan emergency. Before you ride up or doa slope, try to back straight up the slope.Do not ride up or down a slope that istoosteep to back straight up. See the "GuideInthe back ofthis Instruction Book tocheck any slopes.

Before you start cutting, make sure themower was completely assembledaccording to the Instruction Book. Ifthemower was completely assembled at the


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store,youmuststillcheckhemoweraccordingotheassemblynstructions.Makesurehemowerscorrectlyassembledndhatallfastenersretight.Makeureheengineasthecorrectamountfoil.Checkhesetemsoftenduringhelifeofthemower.Yourmowerasagasolinengine.Gasolinesadangerousuel.Keepgasolinenlynanapprovedafetygasolineontainer.onotkeepargeamounts of gasoline. When you addgasoline to the fuel tank, do not smoke.Store the gasoline container and themower inan area that has good ventilation.Also, keep the gasoline away from anyflames like the pilot lightof a furnace orany other source of ignition, if the mower isto be stored for more than a few weeks,remove the gasoline from the fuel tank.When inside an enclosure, do not addgasoline tothe fuel tank. Before you addgasoline, move the mower outside and addgasoline carefully. Before you start theengine, remove any gasoline from theoutside ofthe fuel tank or from the mower.Warm gasoline will expand. Leave somespace inthe fuel tank for the gasoline toexpand. Also, the fuel cap has a vent holefor fuel vapors. Always use the correct fuelcap. Failure to followsafety rules aboutgasoline will cause fires and explosions,injuryto you and damage to the equipmentand other property.

If you add gasoline to an engine that isrunning or hot, the result can be anexplosion. Before you add gasoline, stopthe engine and let the engine cool forseveral minutes. Remove dry grass andother debris from the mower. Keep themower clean to improve the performance,help the engine and transmission runcooler, extend the life of moving parts, anddecrease the danger of a fire.Fires and explosions are not the onlydangers when working around a mower.The engine, transmission, and the mufflerwill get hot in several minutes when theengine is running. Do not touch these partsofthe mower. Stop the engine. Let theF-98889

SAFE MOWING GUIDEengine and transmission cool beforeservicing the mower. Remember, exhaustfumes are dangerous. Never operate theengine inside a building.When you get a new mower, it can be anew experience for the family. Tell eachperson how a mower can be dangerous.Remember, a mower is not a toy. A moweris notto be used by children or anyone notold enough, strong enough orthat does nothave experience.Ifthe mower is not correctly assembled,not operated correctly, or not regularlyserviced, the mower can be dangerous.The most important rule to follow is alwaysuse good judgement and common sense.Mow safely and carefully.Your mower will easily cut thick grass.Fingers, feet and other parts can also becut by the blade. Injuries occur when theoperator does not think and reaches intothe chute opening. Always operate themower as ifthe blade is rotating. Do notservice or make an adjustment, except tothe carburetor, while the engine is running.

When you mow, remember that childrenare attracted to the mower. Always usecaution when mowing around obstaclesliketrees or shrubs orwhen movingbackward. Only mow ina forward directioif possible. Yourvisibility isdecreasedwhen you mow backward. Also, the bladeare made to cut while the unit is movingforward. If you mow backward, the cuttinperformance decreases.

Before you leave the mower, stop theengine. Remove the key. Disengage andlower any attachment. Set the parkingbrake. Never mount or dismount from theseat while the engine is running. Anaccident can occur if you touch the brakespeed control pedal, throttle, or bladecontrolwhile the engine is running. Mounand dismount from the seat on the side othe unitthat is marked ENTER- EXIT.

Use only accessories that are factoryapproved for your mower. The wrongaccessory can decrease the safety of themower and can even damage the unit.Read and follow the instructions includedwith the accessory and the mower.Use only original equipment orreplacement parts that are factoryapproved for service. Ifyou need service,select an Authorized Service Center foryour mower. Ifyou do the work on the unit,follow the instructions inthe InstructionBook.

Make sure you are ingood condition whyou mow.When you mow for several hoyour reflexes will decrease and your minwill not be as aTert.Take a short break oan accident can occur, if the temperaturehot, use caution to prevent dehydration.you are tired, angry or not completely aldo not operate the mower. If you usealcohol, medication or drugs, do not usethe mower or any type of powerequipment.Engine speed is a key to safe mowing ato a good looking lawn. The maximumspeed ofthe engine was set atthe factoDo not change the setting ofthe enginegovernor.Select the maximum engine and groundspeed that is right for the terrain and theheight ofthe grass. The blade cuts bestwhen the engine isoperating at maximuspeed. The engine and transmission wilalso run cooler at maximum engine spee

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SAFE MOWING GUIDEAlso, the grass bagger will function betterwhen the engine is operating at maximumspeed. On slopes, decrease the groundspeed and use care making sure themower feels safe to operate.Ifthe weather conditions are bad, do notmow. If weather conditions become bad,stop cutting and finish later. It is dangerousto cut grass inthe rain. Always findprotection in an electrical storm. Iftheweather conditions am extra dry, protectyour eyes with safety glasses from the dustand from the objects discharged by themower. Also, a dust or a pollen mask canhelp.

Your mower is equipped with a number ofsafety devices which are important to thesafety of the operator and bystanders andmust never be changed or removed fromthe mower. If a safety device is lost,damaged orno longer functions, repair orreplace the device before you operate themower.It is best to mow during the day. Ifyoumust mow at night, make sure there isenough lightfor safe operation.Your mower will require regularmaintenance and service. Themaintenance schedule depends on thehours of use. Also, mowing conditions canchange the schedule. Check theInstruction Book for more information.Correct maintenance will help the mowerfunction safely.Do not service themower (except for thecarburetor adjustment)while the engine is

running. Before you I_ lservice the unit, even _l_l_'l_with the engine stopped,tiP'"always disconnect thewire from the spark plugto prevent the enginefrom starting.If you hit a large object during operation,stop the engine. Remove the wire from thespark plug. Carefully inspect the mower fordamage. Before you start the engineagain, make the necessary repairs. Ifyou

feel new or excessive vibration,immediately stop the engine and check forthe problem. Vibration can be a warning ofa problem. Keep all nuts,bolts and screwstight.The blade is the most dangerous part ofthe mower. Frequently check the blade andthe blade mounting fasteners. Keep thefasteners tight. Ifthe blade hitsa solidobject, stop the engine. Remove the wirefrom the spark plug. Check for a blade thatisbent, cracked or for other damages.Before you start the engine, replace adamaged blade(s). For safety, replace theblade every two years.

A sharp blade decreases the workload onthe engine and more evenly cuts grass.Frequently sharpen the blade for a betterlooking cut. Use the left side of the mowerhousing to trimnear an object.A grass bagger isa good accessory foryour mower. For best performance andsafety, make sure the grass bagger isapproved for use with your mower. Followthe assembly and operation instructionsincluded with the grass bagger.Some grass baggers require a specialblade for best performance. Before youattach, check, or empty the grass bagger,always stop the engine. Before each use ofthe grass bagger, check for cracks, wear ordeterioration. Before you use the grassbagger, replace a damaged part with areplacement part approved by the factory.

For you to have a good green lawn, followthe mowing procedures below. Do not cutthe grass too short. Ifyou cut the grass tooshort you can cause the grassto becomeyellow or make the lawn look brown. Use alower height of cut incool monthswhenthe grass is thicker. Raise the height of cutinhot dry periods. Ifyou cut the grass with

a blade that is not sharp or at a slowengine speed you can damage the grassMove the throttlecontrol to the FASTpositionwhen mowing and using the grabagger. Also, use a slower ground speedwhen using the grass bagger.Ifyou change the direction or pattern ofslightly every time you mow will make thgrass grow stronger and thicker. Do notadd oil or gasoline to the mower while onthe lawn. Spilled oil or gasoline can killthgrass. Inhigh orthick grass, do nottry tocut all the grass the firsttime. Raise theheight of cut on the first cutting and lowethe height for the next cutting.Another wis to cut only part of the width of the mowand decrease your ground speed (notthengine) to move more slowly so that themower can discharge the grass as itmoves forward.Understand the controls and how theywork. Learn the ground speed(s) of yourmower. Check the stopping distancerequired at different travel speeds. Checkthe turning radiusof the mower. Thecontrols on your ridingmower are differefrom an automobile. The throttle isoperated by hand and holds the enginespeed constant until it is changed. Thelocation of the travel speed control isdifferent from that of an automobile. Alsothe brake and clutchsystems are differeRemember the procedures to followin aemergency. Remember, turning off theengine ignitionswitch will stop the bladeand the drive mechanism. Ifthe tractionthe wheals is lost or does not feel safe,disengage all systems and stop theengine. Dismount from the mower. Pushthe unitto a safe place before you beginmowing again.Your unit has an electrical system thatincludes an operator presence switch inthe seat. The operator presence switchdetects ifthe operator is sittingon the seThe engine will stop ifthe operator leavethe seat when the blade engagementcontrol is engaged. This operator presenswitch isa safety device only. It must noregularly be used to stop the engine or tblade. There are other control systems othe mower for this purpose. Always keepthe operator presence switch and othersafety devices and controls inplace andoperating for your protection.Remember, your mower is a tool that canbe dangerous if it isnot correctly used.Follow the instructions inthis InstructionBook. Safe and careful use of the mowewill give you many safe hours of problemfree use.

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STEPS TO FOLLOWBEFORE MOWING Be sure to dress correctly.Wear hard shoes, not sandals or tennis shoes. Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. Fillthe fuel tank outside. Clean off spUled fuel. Read and follow the Owner's Manual, the instructions with the engine, and the instructionswith any attachments. Owner's Man

instructions are for your safety and the safety of others. Exhaust fumes are dangerous. Start the engine outside. Make sure all safety devices are in place and working correctly. Operation ofthe mower is only for a person that has experience. Wet grass can be dangerous. Letthe grass dry. Instructchildren and others to keep away from the work area. Never cut the grass without good light. Pick up loose objects. Remove them from the mowing area.

WHILE MOWING Watch for fixed objects and avoidthem. They can damage the mower or cause injury. A hot engine, muffler, and transmission will cause a burn. Do not touch. _nc__nesands__pesmustbecarefui_ym_wed_Se_the_Guide_intheback_fthisb__kt_checkas__pe_ Lack ofdaylight orgood artificial light iscause to stop mowing. Examine the mower, the blade, and other parts for damage after hittinga foreign object or ifthe unit vibrates excessively. Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wira. On or near roads, watch out for traffic. Direct discharge away from roads. When mowing, avoid areas where traction isunsure. Look back before changing direction of travel. In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. Never remove any safety related parts. Do not pour gasoline into a engine that ishot or running.

AFTER MOWING Always let the mower cool before storing inan enclosed area. Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing. Tighten all loose nuts, bolts and screws before you use the unit. Empty and clean any grass catcher or other accessory. Remove the key or disconnect the spark plug wire to prevent unauthorized use. Make sure the mower is notkept near a source of ignition.Gas fumes can cause an explosion. Only original parts or factory approved substitutes can be used to service the mower. When storing the mower for an extended period, remove the fuel from the fuel tank. Instructchildren to leave the mower alone. Itis not a toy. Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children. Lubricate according to the Instruction Book. See =Lubrication'.IMPORTANT-- Read the Instruction Book. Keep this book for future use and reference.

,_ WARNING: Look for this symbol to point out importantafety precautions. It means: "Attention! Become Alert!Your Safety Is Involved."

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ASSEMBLYASSEMBLYThis instruction book isfor several models. Some parts oraccesso-ries are not included on all models. Read and follow the assemblyand adjustment instructionsfor your mower. All fasteners are intheparts bag, Do not discard any parts or material until the unit isassembled.

A WARNING: Before doing any assembly or maintance to the mower, remove the wire from the sparplug.NOTE: In this instruction book, left and right describe the lotion of a part with the operator on the seat.

PARTS BAG - CONTENTSThe fasteners and other loose parts are shown below. The fasteners are shown fullsize. The quantity is shown inbrackets ().

2x82(2) CarriageBolt

9416O(2) Knob

14x79(2)Wing Nut

17x47Z(2)Washer

31xll(2)LockingRing

17x91Z(lO)Washer

(1) Keys & Ring

CHECK THE TIRESCheck the air pressure inthe tires. Tires with too much air pressurewill cause the unit to ride rough. Also, the wrong air pressure willkeep the mower housing from cutting level. The correct air pressure(PSI) is 14 PSI (t BAR). The tireswere over inflated for shipment.

CHECK THE LEVEL OFTHE MOWER HOUSINGMake sure the level of cut is still correct. After you mow a shortdistance, look at the area that was cut. If the mower housing doesnot cut level, see the instructions on =How To Level The MowerHousing" in the Maintenance section ofthis instruction book.

F- 98889 9


10/36

ASSEMBLY3.OW TO INSTALL THE SEAT

Usa the fasteners shown below to installthe seat. The fasteners areshown at full size.

Check the operating position ofthe seat. If the seat needsbe adjusted, loosen the two wing bolts. Slide the seat forworbackward along the seat adjusting holes as shown. Tighthe wing bolts (A).

1.

2.

(A) (a)94160 17x47Z

Carefully remove the plastic bag from the seat.Align the holes in the seat hinge to the holes in the seat(Figure 1). Fasten the seat tothe seat hinge withthe fastenersas shown.

SeatHinge

SeatAdjus_ngHole

A

HOW TO ASSEMBLE THE STEERING WHEELFasteners are not required to assemble the steering wheel. Attachthe steering wheel as follows:1. Make sure the front wheels point forward.2. Look at the hub of the steering wheel. Make sure the lockingclip is inplace Inside the hub.3. Slide the cover over the steering post (Figure 2).4. Slide the steering wheel ontothe steering post. Push on the

steering wheel. The steeringwheel will lock ontothe steeringpost. Pull onthe steering wheel. Make sure the steeringwheelis locked inplace.5. Some models have an optiona/decal inthe parts bag, Attachthe decal to the center ofthe steering wheel asshown.

SteeringWheel

SteeringPost

Hub Cover

i Figure

HOW TO ASSEMBLE THE GAUGE WHEELSUse the fasteners shown below to install the gauge wheels. Thefasteners are shown at full size.

1. Attach the gauge wheels to the axle bolts with the fasteners.NOTE: The axle bolt is mounted inthe LOW position. To changethe position to a higher cutting position, see "How To AdjustThe Gauge Wheels" in the Maintenance section.1=-98889 10

Axle BoltBA Figure


11/36

ASSEMBLYMAINTENANCE FREE BATTERY HOW TO CHARGE THE MAINTENANCEFREE BATTEIMPORTANT: Before you attach the battery cables to the Abattery, check the battery date. The battery date tells if the &JLattery must be charged.1. Check the top of the battery for the location of the battery date 1.(Figure 4).2. If the battery is put into service before the battery date, the 2.

battery cables can be attached without charging the battery. 3.See "How To Install The Battery Cables'.3. If the battery is put into service after the battery date, thebattery must be charged. See =How To Charge The 4.

Maintenance Free Battery".

WARNING: When you charge the battery, do nsmoke. Keep the battery away from any sparks. Thfumes from the battery acid can cause an explosion

Remove the battery and battery tray.Remove the protective caps from the battery terminals.Use a 12 volt battery charger to charge the battery. Chargea rate of 6 amperes for one hour. If you do not have a batcharger, have en authorized service center charge the battInstallthe battery end battery tray. Make sure the positiveterminal is on the leftside.

HOW TO INSTALL THE BATTERY CABLES

A WARNING: To prevent sparks, fasten the red cable tohe positive (+) terminal before you connect the blackcable.Usethe fastenersshownbelowto installthe battery cables. Thefastenersareshownatfullsize.

(A)2X821,

2.3,

(13)14x79Remove the protective caps from the battery terminals.Fasten the red cable tothe positive (+) terminal with the fas-teners as shown (Figure 4),Fasten the black cable tothe negative (-) terminalwith the fas-teners as shown.

IB\

Black Cable

PosilJve +)Term nal

A BatteryTray Figure4

HOW TO PREPARE THE ENGINENOTE: The engine was shipped from the factory filled with oil.Check the level of the oil. Add oil as needed.See the enginemanufacturer'snstructionsorthe typeofgasolineand oilto use. Beforeyou use the unit,read the informationonsafety,operation,maintenance,andstorage,

WARNING: Follow the engine manufacturer'sinstructions for the type of gasoline and oil to use.A lways use a safety gasoline container. Do notmoke when adding gasoline to the engine. Wheninside an enclosure, do not fill with gasoline. Beforeyou add gasoline, stop the engine. Let the enginecool for several minutes.

IMPORTANT: This unit is equipped with an internal combustiengine and must not be used on or near any unimprovforest- covered, brush- covered or grass- covered land unlthe engine's exhaust system is equipped with a spark arresmeeting applicable local or state laws (if any). If a sparrester is used, it must be maintained in effective workorder by the operator.In the State of CalIfornia the above is required by law (Sect4442 of the California Public Resources Code). Other stamay have similar laws. Federal laws apply on federal lanSee an Authorized Service Center for a spark arrester formuffler.In some areas, local law requires the use of a resistor spplug to control the ignition signals. See an Authorized ServCenter for a resistor spark plug for the engine.

IMPORTANT! BEFORE YOU START MOWING[] Checkthe engine oil.[] Fill the fuel tank with gasoline.[_ Check the level of the mower housing.F-98889

Check the air pressure of the tires.[_ Attach the battery cables.

11


12/36

OPERATION

ThrottleConlrolLeverBlade Rota_onCor_ol

Brake Pedal

ULever

Figure 5

LOCATION OF CONTROLSBLADE ROTATION CONTROL: usethebladeotationcontrol to start and stop the rotation of the blades.

BRAKE PEDAL: Use the brake pedal to quickly stop.HEADLIG HT SWlTCH: The headlight switch isthe firstpartofthe ignition switch. To use the lightswith the engine running, tumthe key to the position for the lights.

IGNITION SWITCH: Usetheignitionswitchtostartandstopthe engine.

AUTOMATIC DRIVE DISCONNECT: use theamaticdrive disconnect, located under the seat, to disengagetransmission.LIFT LEVER: use the lift leverto change the height of cuPARKING BRAKE LEVER: usatheparkingrake lto engage the brake when you leave the unit.SPEED CONTROL PEDAL: usethe speed controlpto change the speed and the direction of the unit.THROTTLE CONTROL LEVER: Usethethrottlecontlever to increase ordecrease the speed of the engine.

F- 98889 12


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OPERATIONATTACHMENTS HOWTO USETHE BLADE ROTATIONCONTROLThis unitcan use many different attachments. See the attachmentpage in this book. This unit can pull attachments like a lawnsweeper, a lawn aerator, ora hopper spreader. This unitcan not useattachments that engage the ground like a plow, a disk harrow, ora cultivator.

HOW TO USE THE THROTTLE CONTROL

The blade rotation control isnext tothe steering wheel (FigureUse the blade rotation control toengage the blade(s) ortoopera snow thrower attachment.1. Beforeyou startthe engine, make sure the blade rotation c

trol is inthe DISENGAGE position.

Use the throttle control to increase or decrease the speed oftheengine.CAUTION: Always operate the engine with the throttle controlin the FAST position. If the engine runs for several minutes atslower than the FAST position, the engine and transmissionwill overheat and can be damaged.t, The FAST positionis marked with a detent. For normal opera-

tion andwhen using a grass bagger, move the throttle controltothe FAST position, For maximum charging ofthe battery andfor a cooler running engine and transmission, operate the en-gine inthe FAST position.

2.

3,

For transport and to tow pull behind attachments, control theground speed with the speed control pedal.The engine governor isset at the factory for maximum pedorm-ance. Do not adjust the governor to increase the speed of theengine.

2. Move the blade rotation control to the ENGAGE positionrotate the blade(s).Note: If the engine stops when you engage the blade(the seat switch is not activated. Make sure you sit Inmiddle of the seat. Also, make sure the wire is connectto the seat switch.

3. Move the blade rotation control tothe DISENGAGE positto stop the blade(s). Before you leave the operator's positmake sure the blade(s) has stopped rotating.

4. Before you ride the unitacross a sidewalk or a road, moveblade rotation control to the DISENGAGE position.

_lb WARNING:Always keep your hands and feet awrom the blade, deflector opening, and the mowhousingwhen the engine runs,

DisengagePosition

\BladeRota_onCon_'olEngagePosiOon

Figure 6

F- 98889 13


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OPERATIONHOW TO USE THE SPEED CONTROL PEDALThe drive system uses a Hydrostatic Automatic Drive transmission.The Hydrostatic transmission is very easy to operate. This type ofdr'Ne system does not require a shift lever or a clutchpedal.The speed and direction oftravel is controlled by a single speedcontrol pedal operated withyour rightfoot, Do not usethe leftbrakepedal innormal operation. Only use the leftbrake pedal to quicklystop in an emergency.HOW TO DRIVE FORWARD1. The automatic drive disconnect must be in the DRIVE

position (Figure 8).2. Slowly release your leftfoot from the brake pedal.3. Move the throttle controlto the FAST position.4. Slowly push the speed control pedal forward to the desiredspeed (Figure 7).5. To increase forward speed, slowly move the speed controlpedal forward. To reduce forward speed, slowly release thespeed control pedal untilthe unitslows to the desired speed.

HOW TO DRIVE IN REVERSE1. Looktotherear.2. Slowly push the speed control pedal to the REVERposition.HOW TO CHANGE DIRECTIONSCAUTION: To change directions, do not use the left brpedal. Use only the speed control pedal.1. Slowly remove your foot from the speed control pedal.speed control pedal will automatically returntothe NEUTRposition.2. When the unit stops, slowly move the speed control pedathe desired direction.SPEED CONTROL PEDAL POSITIONSThe forward speed iscontrolled bythe positionofthe speed conpedal. The following chart provides functions alongwith the pepositions. Always operate the engine with the throttle controlthe FAST position.

FUNCTION

TrimmingSnow Thrower

Bagging Grass

Normal Mowing

Easy MowingSnow Blade

Transport

PEDAL THRO'I-I'LEPOSITION

1/3

1/3 to 1/2FAST,/2to 3

l1/2 to 3/4 SLOW_ ____THROTTLE

FULL

1/3 to 1/2ull Behind:igure7 Attachments

HOW TO DISCONNECT THE TRANSMISSIONTo push the unit, use the automatic drive disconnect to releasethe transmission. The automatic drive disconnect is under theseat.1. The engine mustbe off.2. Raise the seat. The automatic drive disconnect is under theseat.3. Move and latchthe automatic drive disconnect inthe PUSH

position (Figure 8). The transmission is now released and theunit can be pushed.NOTE: In cold weather, the heavy viscosity oil in thetransmission will make the unit difficult to push.

4. To engage the transmission, unlatch the automatic drive dis-connect. The transmission is now connected and ready to op-erate.

F- 98889 14Automatic Drive DisconnectPUSH POSITION Figure 8


15/36

OPERATIONHOW TO SET THE PARKING BRAKE1. Completely push the brake pedal forward.2. Lift the parking brake lever (Figure 9).3, Remove your foot from the brake pedal and then release theparking brake lever. Make sure the parking brake will holdtheunit.4. To release the parking brake, completely push the brake pedal

forward. The parking brake will automatically release.WARNING: Before you leave the operator's position,

l& move the shHt lever to the neutral _1) position. Set thearking brake. Move the blade rotation control to theDISENGAGE position. Stop the engine and removethe ignition key.Parking

HOW TO CHANGE THE CUTTING HEIGHTTo change the cutting height, raise or lower the lift lever as follows.1. Movethe lift lever forwardto lowerthe mowerhousingandbackto raisethemowerhousing(Figure10).2. Whenyourideona sidewalkorroad,movethe liftleverto thehighestpositionand move the blade rotationcontrolto theDISENGAGEposition.

LiftLever

HOW TO STOP THE UNIT1. Slowly remove your foot from the speed control pedal, The

speed control pedal will automatically return to the NEUTRALposition and the unit will stop.

2. Move the blade rotation control to the DISENGAGE position,3, Set the parking brake,

_hb ARNING: Makesure the parking brake will holdnit.4. Movethe throttlecontrolo the SLOWposition.5. Tostopthe engine,turnthe ignitionkey tothe OFF posiRemovethe key.

HOW TO TRANSPORT THE UNITTo transport the unit,follow the steps below.1. Move the blade rotation control to the DISENGAGE position2. Raise the lift lever to the highest position,

3. Move the throttle control to the FAST position.4. Slowly push the speed control pedal forward to the des

speed.

F- 98889 15


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OPERATIONHOW TO OPERATEWITH THE MOWER HOUSING

A1,

2.3.

WARNING: The deflector is a safety device. Do not re-move the deflector. The deflector forces the dis-charged material toward the ground. Always keep thedeflector in the down position. If the deflector is dam-aged, replace the deflector with an original equipmentpart from an authorized service center.

Start the engine.Release the parking brake.Move the lift lever to a height of cut position. In high or thickgrass, cut the grass inthe highest positionfirst and then lowerthe mower housing to a lower position.

4. Move the throttlecontrol to the SLOW position.5. Move the blade rotation control to the ENGAGE position.6. Move the throttlecontrol tothe FAST position.7. Slowly push the speed control pedal to the desired speed.

NOTE: When you mow in heavy grass or mow with a grabagger, use a slow forward speed.8. Make sure the level of cut set atthe factory is stillcorrect. Ayou mow a short distance, look atthe area that was cut. If

mower housing does not cut level, see the instructionson"HTo Level The Mower Housing" inthe Maintenance section.CAUTION: Do not operate with the mower housing in theLEVEL ADJUSTMENT position. If you operate In the A4_LEVEL ADJUSTMENT position, the mower housing and allblades can be damaged. WARNING: For better control of the unit, alwaselect a safe speed.

HOW TO OPERATE THE UNIT ON HILLSA WARNING: Do not ride up or down slopes that are too 2.steep to back straight up, Never ride the unit acrossa slope. See the "Slope Guide" in the back of this 3.book for information on how to check slopes.

HOW TO OPERATE ON A HILL1. Controlthe speed onlywiththespeed controlpedal. Do notuse

the brake pedal on a hill.2. To help prevent an accident, slowly move the speed controlpedal Avoid sudden turns orchanges in speed.3. To reduce forward speed when goingdown a hill,slowly releasethe speed control pedal until the unit slows to the desired

speed.HOW TO STOP ON A HILL1. Avoid stopping on a hill.Ifyoumust quickly stop inan emergen-

cy, remove your right foot from the speed control pedal andquickly depress the left brake pedal.

Set the parking brake.Before you dismount fromthe seat, move the throttlecontroSLOW position, move the blade rotation controlto the DISEGAGED position, turn offtha engine and sat the parking bra

HOW TO START OPERATION ON A HILL1. Start the engine2. Move the blade rotation control to the ENGAGED position3. Move the throttle control tothe FAST position.4. Depress the brake pedal and release the parking brake. Asrelease the parking brake, push the speed controlpedal to

desired speed.

A WARNING: Slowly push the speed control pedalyou release the parking brake. The parking brakmust be disengaged before the speed control pedis able to engage the transmission.

F- 98889 16


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OPERATIONBEFORE STARTING THE ENGINECHECK THE OILNOTE: The engine was shipped from the factory filled with oil.Check the level of the oil. Add oil as needed. See the enginemanufacturer's instructions for the type of gasoline and oil touse.

1. Make sure the unit is level.NOTE: Do not check the level of the oil while the enginerune.

CAUTION: A mixture of alcohol (ethanol or methanol) egasoline (calledgasohol), will attractmoisture andcause adeposits during storage.While the unitis in storage,the acinthe fuel candamage the fuel system.To preventengineproblemswiththe fuelsystem, emptythesystembeforestorageof30 daysor longeras follows.1. Drain the fuel tank.2. Start the engine. Let the engine run until the fuel lines and

carburetor are empty.2. Check the oil. Follow the procedure inthe engine manufactur- 3. After storage, make sure you use fresh fuel. See the storer's instructions, instructions for additional information.3. If necessary, add oil until the oil reaches the FULL mark on the

dipstick.The quantity ofoilneeded from ADD to FULL isshownon the dipstick. Do not add too much oil.4. Neveruseenginecleanerorcarburetorcleanerinthefuel torpermanentdamage canoccur.

ADD GASOLINE

A WARNING: Always use a safety gasoline container.Do not smoke when adding gasoline to the fuel tank.Do not add gasoline when you are inside an enclo-sure. Before you add gasoline, stop the engine andlet the engine cool for several minutes.Fill the fuel tank with regularunteaded gasoline. Do not usepremium unleaded gasoline,Make sure the gasoline is freshand clean. Leaded gasoline willincrease deposits and shortenthe lifeof the valves.

FullFuel Tank

CARBURETORThe factory settings for the carburetor are for most conditions. Ifengine Is operated under the following conditions, you can adthe carburetor mixture. To adjust the carburetor, see the engmanufacturer's instructions.1. The engine has a loss of power or does not run smooth.2. A change from summer to winter operation.3. A40 degrae change inthe operation temperature. The carbutorwas adjusted at 80 degrees at the factory.4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

A WARNING: The electrical system has an operatorpresence system that includes a sensor switch for theseat. These components tell the electrical system ifthe operator is sitting on the seat. This system willstop the engine when the operator leaves the seat ifthe blade rotation control is engaged or if the trans-mission is engaged. For your protection, alwaysmake sure this system operates correctly.

2.

3.

4.

NOTE: The engine will not start unless you depress the brakepedal or engage the parking brake and move the blade rotation 5.control to the DISENGAGE position. 6.1. Push the brake pedal completely forward. Keep your foot onthe pedal.

Make sure the blade rotationcontrolis inthe DISENGAposition.Move the throttle control completely forward to the CHOKEFAST position. Some models have a separate choke knob.the choke knob tothe full CHOKE position.Turn the ignitionkey to the START position. Release thewhen the engine starts.NOTE: if the engine does not start after four or five trsee the TROUBLE SNOOTING CHART.Slowly move the throttle control to the SLOW position.Let a coldengine run for several minutes. Beginwork whenengine iswarm. To start a hot engine, move the throttle conto a positionbetween FAST and SLOW.

F- 98889 17


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OPERATIONOPERATING TIPS1.

2.

3.4.

Checkthebladerotationcontrolor correctadjustment.Fortheblade(s)to disengagecorrectly,he adjustment mustbe cor-rect.Before you use the unit, check the oilinthe engine and add oilif necessary.If the enginewillnotstart,firstmakesurethewire isattachedtothe sparkplug.Makesureallthe beltsare insideallthe beltguides.See the in-structionson howto removeand installthe motiondriveandmower drive belts.

5.

6.

7.

8.

Beforeyou make an inspection, adjustment (except for theburetor) or repair, make sure the wire from the spark plug isconnected.For longer lifeof the battery on electric start models, chargebattery every three months.Usethespeedcontrolpedaltochangethe groundspeedthe throttlecontrol.Belt noise can occur when the blade is engaged. This noisnormal and does not affect the operation ofthe unit.

MOWING AND BAGGING TIPS1. For a lawn to lookbetter, check the cutting level ofthe mowerhousing. See =How ToLevel The Mower Housing" inthe Main-tenance section.2.

3.

4.

For the mower housing to cut level, make sure the tires havethe correct amount ofair pressure.Every time you use the unit,checkthe blade. Ifthe blade isbentor damaged, immediately replace the blade. Also, make surethe nut for the blade istight.Keeptheblade(s)sharpened.Wornbladeswillcausetheendsof thegrassto turnbrown.

5.

6.7.

8.

9.

Do not cut orbag grass that iswet. Wet grass will not dischargecorrectly. Let the grass dry before cutting.Use the leftside ofthe mower housing to trim near an object.Dischargethe cutgrassontothe mowedarea.The resultisamoreeven dischargeof cutgrass.When you mow large areas, start byturning tothe rightso thatthe cut grass willdischarge away from shrubs, fences, drive-ways, etc. After one ortwo rounds, mow in the opposite direc-tion making leftturns until finished (Figure 11).Ifthe grass isvery high, cuttwo times to decrease the load onthe engine. First cutwiththe mower housing inthe highestposi-tion and then lower the mower housing for the second cut.

10.

11.

12.

13.

For better engine performance and an even discharge ofcut grass, always operate the engine with the throttle inFAposition.When you use a bagger, operate the enginewith the throttFAST position and the speed controlpedal pushed 1/3 forwFor better cutting performance and a quality cut, mow withspeed control pedal pushed 1/3 to 1/2 forward.After each use, clean the bottomand top ofthe mower houfor better performance. Also, a clean mower housing will hprevent a fire.

( JFigure11

F- 98889 18


19/36

OPERATIONHOW TO CHANGE THE MULCHER PLATE

A WARNING: To prevent the engine from starting, dis-onnect the wire from the spark plug. Make sure theblade rotation control is in the DISENGAGE position.The mulcher plate lets you mulchthe grass for a clean, fine cut.Todischarge the grass out the side or intoa grass bagger, remove thernulcher plate as follows.

How To Remove The Mulcher Plate1. Raise the deflector. Remove the two wingnuts B and two car-riage bolts A (Figure t2).2. Lift the mulcher plate away from the mower housing.3. Attach wingnuts B and carriage bolts A to the mulcher platefor future use.

How To Install The Mulcher Plate1. Raise the deflector. Slide the front of the mulcher plate underthe deflector bracket (Figure 12). Ifnecessary, remove grassfTomflange.2. Fasten the mulcher plate with two wingnuts and two carriagebolts.

DeflectorBracketMulche_Plate

B

Deflector

B Figure 12

F- 98889 19


20/36

MAINTENANCEMAINTENANCE CHART

PROCEDUREFIRST EVERY EVERY EVERYEACH 2 2S 50 100USE HOURS HOURS HOURS HOURS BEFORSTORAG

MOWER

Blade Rotation Control, Check

Motion Drive Belt, Check

Battery, Check and Charge

Lubrication _/

GENERAL RECOMMENDATIONS1. The owner's responsibility isto maintain this product. This willextend the lifeofthe product and is also necessary to maintain

warranty coverage.2. Check the spark plug, drivebrake, lubricatethe unit,and cleanthe air filter once a year.

3. Check the fasteners. Make sure all fasteners are tight.4. Followthe Maintenance sectiontokeep the unitingood operat-

ing condition.

WARNING: Before you make an Inspection, adjusA ment, or repair to the unit, disconnect the wire to tspark plug. Remove the wire from the spark plugprevent the engine from starting by accident.

NOTE: Torque Is measured in foot pounds (metric Nm). Tmeasurement describes how tight a nut or bolt must be. Ttorque is measured with a torque wrench.

HOW TO CHECK THE MUFFLERCheck the mufflerevery 50 hours. Make sure the muffler iscorrectlymounted and is not loose. Ifthe muffler is worn orburnt, replacewitha new muffler. A worn muffler is a fire hazard and can also damagethe engine.

If you mount a spark arrester to the muffler, also check the sparrester when you check the muffler.Ifthe spark arrester iswordamaged, replace it with a new spark arrester. See your nearauthorized service center for a spark arrester.

F- 98889 20


21/36

MAINTENANCEINSPECT BLADE

WARNING: Before you inspect or remove the blade,

A disconnect the wire to the spark plug. it the blade h_san object, stop the engine. Check the unit for dam-age. The blade has sharp edges. When you hold theblade, use gloves or cloth material to protect yourhands.If you keep the blade sharp and inspect the blade for damage, theblade will cut better and be more safe to operate. Frequently checkthe blade for excessive wear, cracks, or other damage. Frequentlycheck the nut that holdsthe blade. Keep the nuttight. If the bladehitsan object, stopthe engine. Disconnectthe wire tothe spark plug.See if the blade is bent or damaged. Check the blade adapter fordamage. Before you operate the unit, replace damaged parts withoriginal equipment parts. See the authorized service center in yourarea. Every three years, have an authorized service person inspectthe blade or replace the old blade with an original equipment part.HOW TO REMOVE AND INSTALL THE BLADE1. Remove the mower housing. See the instructions on =HowToRemove The Mower Housing".2. Use a piece ofwood to keep the blade from rotating.3. Remove the nut that holds the blade (Figure 13).

Hi- LiftEdge Up

Mandrel

EtellevillaWasher

Figure134. Check the blade and the blade adapter according to the in-

structions for =Inspect Blade'. Replace a badly worn or dam-aged blade with an original equipment blade. See anauthorized service center inyour area.

5. Clean thetop and bottom oftha mower housing. Remove allthegrass and debris.6. Mount the blade and blade adapter on the mandrel(Figure 13).7. Mount the blade so that the hi- lift edges are up. If the blade

is upside down, the blade will not cut correctly and can causean accident.8. Fasten the blade with the originalwashers and nut. Make sure

the outside rim of the Belleville washer is against the blade(Figure 14).A WARNING: Always keep the nut tight that holds theblade. A loose nut or blade can cause an accident.

9. Tighten the nut that holds the blade to a torque of 35pounds (47,5 N-m).10. Install the mower housing. See =How To Install The MowHousing".

BladeAdapter Blade/7 Washer

BellavillaWasher t-..T--_ j Nut(Outsiderimmustbe [_againstthe blade.) I Figure14

HOW TO SHARPEN THE BLADE

A WARNING: Vibration can be caused if the bladeot correctly balanced or if the blade is damaged.blade that is damaged with cracks can break ancause an accident.Keep a sharp edge onthe blade. Ablade that isnot sharp willcauthe tips of the grass to become brown.1. Sharpen the blade two times a year or every 25 hours.2. Remove the blade accordingtothe instructionsin=HowTomove And Install The Blade".3. Clean the blade with a brush, soap and water. Check

blade. Look for cracks, nicks, or other damage. Replacebadly worn or damaged blade withan originalequipment blaSee an authorized service center inyour area.4. Sharpen the blade with af ile (Figure t 5). Make sure you kethe original bevel angle.5. Make sure the blade isbalanced. Use ascrewdriver and hthe blade parallel to the ground (Figure 15). A blade thabalanced willstay parallel tothe ground. Ifthe blade isnot b

anced, the heavy end will rotate toward the ground. Sharpthe heavy end untilthe blade isbalanced.6. A new blade willcut betterthan a badly worn blade. Everythryears, have an authorized service person inspect the blade

replace the old blade with an original equipment blade.7. Assemble the blade according to the Instructions=HowTo Rmove And Install The Blade".

Screwdriver

File

I Blade isbalanced II when parallel to the ground. I

Ground Figure 15F- 98889 21


22/36

MAINTENANCEHOWTO ADJUSTTHE BLADEROTATIONCONTROLA ARNING: To prevent an injury, the blade rotationcontrol must operate correctly.In normal usage, the blade rotation control will not require anadjustment. However, if the cutting performance decreases or thequality of cut is poor, make the following changes.1. When you mow, make sure the throttle control in in the FAST

position.2. Move the blade rotation control tothe DISENGAGE position

(Figure 16).3. Stop the engine. Disconnect the wire from the spark plug.

6. Attach the wire to the sparkplug. Mow for a short distance aagain check the quality of cut. If necessary, move the bladrive spring to the bottom hole.

7, Again check the quality of cut. Ifthe quality of cut has notproved, replace the mower drive belt. See =How To ReplaThe Mower Drive Belt". Ifreplacingthe belt does not correctproblem, take the unit to an authorized service center.

8, Move the blade rotation control to the DISENGAGE potion. Stop the engine. Disconnect the wire from the spark pCheck the operation ofthe blade brake. Rotate the pulleyswyour hand. Make sure the brake pads are pressed tigagainst the pulleys (Figure 18).

Disengage

Engage Po6ition

Figure 16

4. Checkthe blade(s). Keep a sharp edge onthe blade(s),Abladethat is not sharp will cause the tips of the grass to becomebrown.

A ARNING: If the brake pads do not press tighgainst the pulleys, take the unit to an authorizservice center.

Blade Brake(Brake Pad Against Pulley)

5,

F- 98889

Disconnect the blade drive spring from the blade controlrod. Move the blade drive spring to the middle hole(Figure 17). This will increase the tension onthe mower drivebelt.

DISENGAGE POSITION

Blade TopHole(NewBelt)ControlRod MiddleHole

BladeDriveSp_ing Figure17

9,

10.

11.

12.22

Move the blade rotation control to the ENGAGE positioCheck the padsforthe blade brake. Ifthe pads are excessivworn ordamaged, replace the brake pad assemblies. Correplacement parts and assistance are available from an autrized service center.

Attach the wire tothe spark plug. Mow for a short distanceagain check the operation ofthe blade rotation control.When you move the blade rotation control toDISENGAGE position, all movement willstop within fiveconds. Ifthere is movement of the belt orthe blades contito rotate, engage and disengage the blade rotation contfive times to remove any excess rubber from a new mowdrive belt. If you need assistance, take the unit to an autrized service center.

If you replace the mower drive belt, move the blade drspring to the top hole (Figure 17).


23/36

MAINTENANCEHOW TO CHECK AND ADJUST THE DRIVE BRAKECompletely push the brake pedal forward. Set the parking brake.Move the automatic drive disconnect to the PUSH position. Pushthe unit. Ifthe rear wheels rotate, adjust or replace the brake pads.Adjust the drive brake as follows.1. The location of the drive brake is on the right side of the

gearbox (Figure 19).2,

3.

4.

Make sure the parking brake is set and the automatic drivedisconnect is in the PUSH position. Turn the hex nut in aclockwise direction untilthe rear wheels do not turn when theunit is pushed forward.Release the parking brake and push the unit.Ifthe unitdoes notroll,turn the hex nut in a counterclockwise direction until theunit rolls.Set the parking brake. Push the unit. Ifthe rear wheels do notturn, the drive brake iscorrectly adjusted. Release the parkingbrake.A WARNING: If you cannot correctly adjust the drivebrake, replace the brake pads. Correct replacementparts and assistance are available from an autho-

rized service center.

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELTIfthe motion drive belt is loose, the belt willslip when; (1) going upa hill, (2) pulling a heavy load, or (3) the unitwill not move forward.Adjust the belt as follows.

7. If the belt still slips after the belt has been adjusted, thenmotion drive belt is worn or damaged and mustbe replacSee "How To Replace The Motion Drive Belt".A WARNING: Before you make an inspection, adjust-ment, or repair to the unit, disconnect the wire to thespark plug. Remove the wire from the spark plug toprevent the engine from starting by accident.

1,

2.

3.

4.

5.

Check the routing of the motion drive belt. Make sure the beltis installed correctly and is inside allthe belt guides.Remove the cotter pin, washer, and brake spring from theadjustable nut (Figure 20).Disconnecthe adjustablenut fromthebrakeleverassemblyandthe parking brake latch.Use the cotter pin removed instep 2. Holdthe cotter pin attheback ofthe slot and move the brake lever assembly rearwardagainst the cotter pin, This will set a 1/8 inch (3 mm) gap beotween the brake lever assembly and the back of the slot(Figure 20),Turn the adjustable nut untilthe nutwillfit throughthe hole inthe brake lever.

6. Assemble the adjustable nut to the parking brake latch,brake lever and brake spring, Fasten with the washer andcotter pin.F- 98889 23

BrakeSpnng

Cotter Pin

Clutch Rod

AdjustableNat

Brake Lever iiiiiiiiiiiiiiiiiiiiiiii_iiiiiiAssembly_iiiiiii Figure2


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MAINTENANCEHOW TOADJUST THE SPEED CONTROL PEDALIfthe unitwill not go into REVERSE or ifthe unitmoves very slowlyin REVERSE, adjust the speed control pedal as follows.1. Stop the engine.2. Set the parking brake.3. Remove the hair pin from the adjuster nut (Figure 21). Dis-

connect the adjuster nut from the yoke assembly.4. Rotate the adjuster nut one turn in the direction shown inFigure 21.

NOTE: Too much adjustment will cause REVERSE speedto be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut to the yoke assembly withthe hair pin.6. To chsckthe adjustment, drivethe unit. Ifthe adjustment iscor-rect, the unitwill now go into REVERSE.IMPORTANT: If you need assistance, go to the nearestAuthorized Service Center. They have the equipment andexperience to make the adjustment.

_-YokeAssemb_

AdjusterNut

SpeedCor_ol Pedal

Figure 2

MAINTENANCE FREE BATTERYHOW TO REMOVE THE BATTERYTochargeorcleanthebattery, removethebattery from theunitasfollows.

A WARNING: To prevent sparks, disconnect the blackbattery cable from the negative (-) terminal before youdisconnect the red cable.WARNING: The battery contains sulfuric acid which isharmful to the skin, eyes and clothing. If the acid getson the body or clothing, wash with water.

1. Disconnect the black cable from the negative (-) terminal(Figure 22).2. Disconnect the red ceble from the positive (+) terminal.3. Lift the battery tray and the battery out of the unit.HOW TO CLEAN THE BATTERY1. Remove the battery.2. Wash the battery with a solutionofone gallon ofwater and four

tablespoons of baking soda (sodium bicarbonate). Make surethe solution does not get intothe battery cells.

3. Clean the terminals and the ends of the cables with a wirebrush.4. Install the battery.5. To prevent corrosion, apply grease to the battery terminals.

1. Before you charge the battery, remove the battery.2. To charge the battery, use a 12 volt battery charger. Charga rate of6 amperes for 1 hour.3. Install the battery.

,_ WARNING: To prevent sparks, fasten the red cablehe positive (+) terminal before you connect the blacable.4. Fasten the red cable to the positive (+) terminal with theteners as shown.5. Fasten the black cable toths negative (-) terminalwith theteners as shown.i Positive +)Term nal

HOW TO CHARGE THE BATTERY

_IL WARNING: When you charge the battery, do notmoke. Keep the battery away from any sparks. Thefumes from the battery acid can cause an exploslon.F- 98889 24

Battery TrayCarriage Bolt Figure 2


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MAINTENANCEWHERE TO LUBRICATE

_ odels with grease fittings: Lubricate with grease gun.Apply grease with a brush tothe areas shown.Lubricate the areas shown with engine oil.

NOTE: Apply grease to the steering gear assembly.CAUTION: If the unit is operated in dry areas that have sand,use dry graphite spray to lubricate the unit.

Figure2

HOW TO CHECK THE FUEL FILTERNOTE: Before you replace the fuel filter or the fuel line, the fueltank must be empty,If the fuel filter is dirty, the engine will run rough and have lessperformance. Remove the old filter (Figure 24). Replace the oldfilter with a new filter. Use an original equipment part. See anauthorized service dealer inyour area,

FuelLine\Fuel Filter

Figure 2

CHECK THE TIRESCheck the air pressure in the tires. "13reswith too much air pressurewin cause the unit to ride rough. Also, the wrong air pressure willkeep the mower housing from cutting level. The correct air pressureis 14 PSI (t BAR).F- 98889 25


26/36

MAINTENANCEHOW TO REMOVE THE MOWER HOUSING1. Move the blade rotation control tothe DISENGAGE position.2. If equipped, remove the gauge wheels.3. Move the lift lever to the level

adjustment position(Figure 25).WARNING: The lift lever

4_ia spring loaded. Makeurethe lift lever is lockedin the LEVEL ADJUST-MENT position.

4. Remove the hair pins and thewashers from the adjusterarms (Figure 26). See illustra-tions =C" and _D'. us_nent Figure 255. Remove the hairpins andwashers from the suspension links.See illustrations =A" and =B".6. Disconnect the extension spring from the blade control rod.See illustration=E".7. Disconnect the front hanger from the axle support. Seaillustration=F".8. Remove the mower drive belt from the stack pulley.9. Pull the mower housing away from the rightside of the unit.10. To operate without the mower housing, move the littlever totheTOP position.

HOW TO INSTALL THE MOWER HOUSING1. Push the mower housing under the rightside of the unit.2. Put the mower drive belt around the stack pulley. Make sthe _ side ofth emower drive belt isagainst the eta ek pullAlso, make sure the mower drive belt isnot twisted.3, Attach the front hanger to the axle support with the hangrod. Fasten with the fasteners as shown. See illustration=4. Make sure the mower drive belt isbetween the stack puland the two belt guides. See illustration"G'.5. Attach the suspension links to the lifter assembly. Fastwith the washers and hair pins. See illustrations"A" and =B6. Attach the right and the left adjuster arms to the suspensbrackets. Fasten with the washers and hair pins. See illustions =C" and =D".7. Attach the extension spring to the blade control rod. Sillustration=E'.8. Move the blade rotation control to the ENGAGE positMake sure the mower drive belt is inside all the belt guide9. Make sure the mower housing is level See the instructions=How To Level The Mower Housing'.10. If equipped, install the gauge wheels.11. Check the operation ofthe blade rotation control. See thestructions on "How To Adjust The Blade Rotation Control".

Lift Lever

Blade RotationCon_'ol

G, Mower Drive Belt

LifterAssembly

A_ster SuspensionLink

Adjuster ArmBladeCon_olRod

ExtensionSpnng

F- 98889

Mowof"DriveBeltGaugeWheel

26Hanger Rod

Front HangerFiguro2


27/36

MAINTENANCEHOW TO LEVEL THE MOWER HOUSINGIfthe mower housing is level, the blade will cut easier and the lawnwill look better,

WARNING: Before you make an inspection, adjust-A mant, or repair to the unit, disconnect the wire to thespark plug. Remove the spark plug wire to prevent

the engine from starting by accident.1, Make sure the unit is on a hard fiat surface.

2,

3,

Check the air pressure inthe tires. If the air pressure is incor-rect, the mower housing will not cut level. Make sure the tiresare inflated to 14 PSI. (1 BAR).IMPORTANT: On models equipped with gauge wheels, thegauge wheels must be removed to correctly adjust thelevel of the mower housing.

Some models have gauge wheels on the mower housing. Ifequipped, remove the gauge wheels.

LiftLever

Cutting Height Positions

Figure 27

4. Open the coven

5. Move the lift lever to the LEVEL ADJUSTMENT position(Figure 27).

_lb WARNING: The lift lever is spring loaded. Make surehe lift lever is locked in the LEVEL ADJUSTMENTposition.6. Loosen the left and right adjuster knobs (Figure 28). Push

downoneach side ofthe mower housing.Make sure bothsidesofthe mower housing are setting on a fiat surface. Also, makesure the liftlinks are loose and can easily move up or down. Adjuster

Liftnk

7. Push down on the lift links and tighten the leftand rightadjust-er knobs (Figure 28), Make sure the adjuster knobs are tight.if necessary, use a wrench to tighten the adjuster knobs.

8. Raise the lift lever from the LEVEL ADJUSTMENT positiontoa CUTTING HEIGHT position (Figure 29).

9. Close the cover.10. If equipped, installthe gauge wheels.

11. Mow for a short distance. Ifthe height of cut is not level,repeatthe above steps.

CAUTION: Do not operate with the mower housing in theLEVEL ADJUSTMENT position. If you operate in the LEVELADJUSTMENT position, the mower housing and blades can bedamaged.F- 98889 27

Lift Lever

Cutting Height Positions


28/36

MAINTENANCEHOW TO REPLACE THE MOTION DRIVE BELT 7.REMOVAL 8.1. Remove the mower housing. See the instructionson =How ToRemove The Mower Housing'. 9.2. Completely push the pedal forward and engage the parking 10.brake.3. Loosen the belt guide at the idler pulley. Move the belt guide

away from the idler pulley (Figure 30).4. Remove the idler pulley (Figure 30).5. Disengage the parking brake.6. Remove the V- idler pulley.7. Remove the belt guide at the middle idler pulley.8. Remove the motion drive belt from the drive pulley.9. Toremove the motion drive belt from thestack pulley, pullthe

front end of the belt under the stack pulley and then backbetween the stack pulley and the steering plate (Figure 31).

10. Remove the motion drive belt. A correct replecement part orassistance is available from an Authorized Service Center inyour area.

INSTALLATION1. Slide the motion drive belt between the stack pulley and thebelt guides (Figure 31). install the motion drive belt on the

top pulley ofthe stack pulley. Make sure the"V" side ofthe beltis against the pulley.2. Push the motion drive belt through the opening between thesteering plate and the engine plate. Make sure the motion

drive belt is on the left side of the steering shaft assembly.3. Installthe end ofthe motion drive belt aroundthe drive pulley(Figure 30).4, Put the motion drive belt around the V- idler pulley. Installthemotion drive belt and V- idler pulley.5. Completely push the pedal forward and engage the parking

brake.6, Putthe beltaround the idler pulley. Assemble the idler pulley.Fasten the idler pulley withthe hex nut. Make sure the fiat side

of the belt is against the idler pulley. Also, make sure the beltis nottwisted.

11,12,

Move the belt guide under the edge of the idler pull(Figure 32). Tighten the belt guide.Disengage the parking brake.Installthe belt guide atthe middle idler pulley. Make sureback of the motion drive belt is against middle idler pulleCheck the routing of the motion drive belt (Figure 32). Masure the motion drive belt is installed correctly on the idpulleys and inside all belt guides.Beforeyou use the unit, checkthe adjustment ofthe clutch.Sthe instructions=How ToCheck And Adjust The Clutch".Install the mower housing. See the instructions"How To insThe Mower Housing'.

Vo Idler Middle IdlerPulley Pulley

DrivePulleyMolion

Drive BeltBelt Guide

Idler Pulley Figure 30

BeltGuide_Figure 31

SteeringPlate

Belt GuideMotion Drive Belt

V- IdlerPulley\ Idler Pulley Stack Pulley

Drive PulleyBelt Guide

FigureF- 98889 28


29/36

MAINTENANCEHOW TO REPLACE THE MOWER DRIVE BELT1.

2.

3,4.

5_

Remove the mower housing. See the instructions on =How ToRemove The Mower Housing'.Pull the belt retainer away from the idler pulley and removethe mower drive belt (Figure 18).Pullthe belt retainer away from the right mandrel pulley andremove the mower drive belt.Pull the belt retainer away from the left mandrel pulley andremove the mower drive belt.NOTE: Replace the mower drive belt with en originalequipment belt from an authorized service center.Install the new mower drive belt, Pull the belt retainer awayfrom the right mandrel pulley, Put the belt around the rightmandrel pulley.

6. Pull the belt retainer away from the left mandrel pulley.the belt around the left mandrel pulley.

7. Pull the belt retainer away from the idler pulley. Put theside of the mower drive belt around the idler pulley.

8. Make sure the _ side ofthe mower drive belt is againstmandrel pulleys as shown.

9. Install the mower housing. See the instructions on "HowInstall The Mower Housing".

10. Beforeyoumow,checkthe bladerotationcontrol.See thestructionson =HowToAdjustThe BladeRotationControl'

Belt Retainer Left Mandrel Pulley

Belt Retaine

Belt Retainer

Idler PulleyMower Drive Belt Figure 33

F- 98889 29


30/36

MAINTENANCEHOW TO REPLACE THE FUSEIfthe fuse isblown, the engine willnot start. The location ofthe fuseis next to the battery. Remove the fuse and replace with aautomotive fuse (Figure 34).

Automotive Fuse

Figure 34

HOW TO REPLACE THE LIGHT BULB1.

2.Raise the tractor hood.Turn the light socket untilthe tabs onthe socket align withthenotches in the bezel (Figure 35). Remove the light socket.Turn the light bulb and remove the bulb.

3. Install a new light bulb. Alignthe light socket with the notchinthe bezel and turn the light socket to lock in position.

Light Socket Figure 3

HOW TO CLEAN THE MOWER HOUSINGA WARNING: Before you clean the mower housing,top the engine and disconnect the wire to the sparkplug.Grass and other debris on top of the mower housing can keep thebelt from working correctly. For safety and correct operation,frequently clean the top of the mower housing. Remove grass anddebris from around the pulleys and other moving parts.

1. Move the lever for the blade rotation control to the ENGAposition.

2. Clean the top ofthe mower housing.3. Move the lever for the blade rotation control to

DISENGAGE position.4. Again clean the top ofthe mower housing.5. After youcut the grass, clean the bottomoftha mower hous

STORAGE (over 30 days)At the end of each year, prepare the unitfor storage as follows.THE ENGINEFor storage information, see the the engine manufacturer'sinstructions.

THE BATTERY1. Remove the battery.2. Clean the battery terminals of any deposits.3. Charge the battery. Sea the instructions on =How To Prepare

And Charge The Battery'.4. Store the battery in a cool, dry place.NOTE: After a long time in storage, charge the battery.

THE FUEL SYSTEMAF-98889

WARNING: Do not drain the gasoline inside a build-ing or near a fire. Do not smoke because the fumesfrom the fuel can cause an explosion.3O

1. Start the engine.2. Run the engine until the fuel tank and the carburetor are oufuel and the engine stops.

3. Do not leave fuel inthe fuel tank or the carburetor. The fueldamage the function ofthe fuel system. Some models havfuel drain (Figure 36). Hold a cloth under thefuel drain. Pthe fuel drain untilthe carburetor is empty.

4. After storage, make sure you use fresh fuel

Fuel Drain

CLEAN THE UNIT1. Clean the dirt and grass from the engine.2. Clean the mower housing.LUBRICATE THE UNITSee the =Lubrication" instructions inthis book.

Figure3


31/36

TROUBLE SHOOTING CHARTPROBLEM: The engine will not start.1. Followthe steps, =How To Start The Engine" inthis book.2. Electric- Start Models: Clean the battery terminals. Tighten thecables.3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.4. Remove the spark plug(s). Move the throttletothe SLOW posi-tion. Turn the ignition key tothe ON position. Try tostart the en-gine several times. Install the spark plug.5. Replacethe sparkplug.6. Adjust the carburetor.PROBLEM: The engine will not turn over.1. Follow the steps, =How To Start The Engine" inthis book.2. Electric- Start Models: Checkthe level ofthe acidinthe battery.

If needed, add water. Charge the battery.3. Replace the fuse.4. Check the wiflng harness for damage or a loose connection.Repair the damaged wire.5. Electric- Start Models: replace the solenoid. Recoil- Start Mod-els: replace the module.PROBLEM: The engine is difficult to start.1. Adjust the carburetor.2. Replace the spark plug.3. Replace the fuel filter.PROBLEM: The engine does not run smooth or has sloss of power.1. Check the oil.2. Clean the air filter.3. Clean the air screen.4. Replace the spark plug.5. The engine isworking too hard. Use a lower gear.6. Adjust the carburetor.7. Replace the fuel filter.PROBLEM: The engine does not run smooth st fastspeed.1. Replacethe sparkplug.2. Adjustthe throttlecontrol.3. Clean theairfilter.4. Replacethe fuelfilter.PROBLEM: The engine stops when the blades areengaged.1. Toactivatethe seatsensor,always sitinthe middleoftheseat.2. Checkthe wiringharnessfor damageor a looseconnection.Repairthedamagedwire.PROBLEM: On slopes, the engine stops.1. Mow up and down slopes. Never mow across a slope.2. To activate the seat sensor, always sit inthe middle of the seat.PROBLEM: The engine will not idle.1. Replace the spark plug.2. Clean the air filter.3. Adjust the carburetor.

4. Adjust the throttle control.5. Drain the fuel tank. Clean the fuel line. Replace the fuel filtPROBLEM: A hot engine causes a decrease in power1. Clean the air screen.2. Check the oil.3. Adjust the carburetor.4. Replace the fuel filter.PROBLEM: Excessive vibration.1. Replace the blade.2. Check for loose engine bolts.3. Decrease the air pressure in the tires.4. Adjust the carburetor.5. Check for a damaged belt or damaged pulley. Replacedamaged parts.PROBLEM: The grass does not discharge correctly.1. Stop the engine. Clean the mower housing.2. Raise the height of cut.3. Replace or sharpen the blade(s).4. Move the shift lever to a slower speed.5. Move the throttle control to the FAST position.6. Replace the spring for the blade idler.PROBLEM: The mower housing does not cut level.1. Check the air pressure in the tires.2. Adjust the levelof the mower housing.3. Check the front axle. Ifthe front axle does not freely pivot, loen the axle bolt(s).PROBLEM: The mower blades will not rotate.1. Check the mower drive belt. Make sure the belt isinstalled crectly.2. Replace the mower drive belt.PROBLEM: The unit will not move when the brakereleased and the speed control pedal Is depressed.1. Check the motion drive belt. Make sure the belt is insta

correctly.2. Adjust the clutch.3. Replace the motion drive belt.4. Release the Automatic Drive Disconnect under the seat.PROBLEM: The unit moves slower or stops when tspeed control pedal is depressed.1. Adjustthe clutch.2. Replacethemotion drivebelt.PROBLEM: When the brake pedal is released, belt noican be heard.1. Temporary beltnoise does not changethe operation ofthe uIf belt noise is continuous, check the routing ofthe belt. Msure the belt isinside all belt guides.2. If the noise is continuous, adjust the clutch.PROBLEM: The rear wheels spin over uneven terrain.1. Check the front axle. Ifthe front axle does not freely pivot, loen the axle bolt(s).

F.98889 31


32/36

(D

coD_

Operate a walk-behind moweracross the face of slopes,never up or down slopes.

I10 DEGREES 15 DEGREES

mowerup or down slopes, neveracross the face of slopes.

On a riding mower to determine If a slope Is safe to mow: (1) disengage the blade(s) (2) put the unit in reverse, and (3) try to back straight up theslope. If you can back up the slope, It Is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guideanddo not mow e slope that Is gre

murray 42583x9a operation manual

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