multipurpose clamping system
TRANSCRIPT
Mlock workholding
Mlock Multipurpose Clamping System
The Mlock clamping system is a multidimensional,
multipurpose workholding platform that is function-,
size and type-optimized for high performance and
high efficiency setups on any type of machining center
or automation systems, designed from the ground up to
excel in low volume, high mix environments as well as
in large production.
It's function centered design and comprehensive
capabilities allow it to have a big impact on setup
times, precision and versatility with a low cost to
performance ratio.
The highest quality Swedish tool steel, high end
machining and heat treatment gives the Mlock system
solid, future-proof, and reliable performance with
easy maintenance and longevity.
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system overview
Design philosophy
In designing the Mlock workholding system, we wanted to balance complex opposing needs :
■ high rigidity and capability with design simplicity, compact dimensions and low weight
■ long term reliability with wear compensation■ everyday clamping performance with manufacturing
complexity and overall system cost
We believe we have achieved that by developing our hybrid jaw system. It uses a two piece design with a sliding T nut [3] and a top jaw [1] that is engaged by a small dovetail and two standard M8 bolts [2] .
This design allows the Mlock workholding system to feature : ■ high lateral and axial rigidity through the base clamping
effect between the top jaw and T nut by the dovetail force distribution that also minimizes the screw axial support load under the cutting forces
■ fast and easy jaw reversing process■ availability of different gipping technologies and profiles for
different materials and clamping setups that require no extra processing like prestamping or dovetailing
■ minimal jaw height for maximum clearance■ efficient chip evacuation through large lateral slots [4]■ long term reliability determine by simplicity of design
3 Mlock workholding
Mlock 100 centro | 180
system overview
Mlock 100 dual | 180
Mlock 125 dual | 265
Mlock overview
The system is split into three main dimensional sizes, the Mlock
80 | Mlock 100 | Mlock 125. Featuring 82/100/125 mm wide jaws,
the Mlock can be a centric, a dual or a single station vise in
150/180/265 mm base lengths and 82/100 mm width bases. All are
compatible with Lang 52 or similar zeropoint systems.
The centric type
All the centric versions of the Mlock 80 | Mlock 100 | Mlock 125
feature the same hybrid jaw system and similar sized base
components like the screw, axial support and T nuts so the
clamping performance is consistent across the range.
The dual type
The dual version of the Mlock 100 | Mlock 125 is the chameleon
of the system, allowing easy transformation from a compact
double station vise to a bigger single station for fast
manufacturing adaptation. Featuring the same hybrid jaw
system on both mobile and fix jaw with similar sized base
components like the centric version, for easy maintenance and
consistent the clamping performance across the range.
4 Mlock workholding
100.SF2G | Mlock 100
system overview
125.HD3G | Mlock 125
Jaw system overview
In designing the Mlock Jaw system we wanted to have high end performance with real flexibility and long term reliability. We decided to offer a system that incorporate different clamping technologies and gripping profiles optimised for different materials types and workholding setups that require no extra processing like prestamping or dovetailing.
For softer materials, jaws designated xxx.SF2G feature:
■ slimer jaw profile for maximum clearance
■ 2 mm step with optimized grip profile for soft materials
■ 15 deg dovetail included for fixture clamping
■ single jaw type for normal or reverse use
■ prehardened and case hardened tool steel
For harder materials, jaws designated xxx.HD3G feature:
■ stronger jaw profile for reliability under heavy clamping.
■ 3 mm step with optimized grip profile for harder materials
■ no prestamping or dovetail clamping needed
■ 15 deg dovetail included for fixture clamping
■ single jaw type for normal or reverse use
■ volume hardened tool steel for long life
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Mlock 80 centro | 150
■ The Mlock 80 centro | 150 is a centric vise available as standard with two jaw types, the 80.SF2G with gripping profile for softer materials and the 80.HD3G for clamping harder materials with no prestamping
■ automation ready version available. ■ vise base is compatible with Lang 52 .■ for more jaw types and accessories go to the Mlock Jaw
system section .■ all the component are made from tool steel and are case or
volume hardened for longevity.■ for more on automation see Mlock EZautomation system.
Mlock workholding
vise model 80150|CE.xxxG
standard jaws 80.SF2G , 80.HD3G
clamping range 145 mm | 5.7"
jaw width 82 mm | 3.22"
base width 82 mm | 3.22'
base length 150 mm | 6 "
base height 45 mm | 1.77"
total height 72 mm | 2.83"
weight 4.2 kg | 9.2 lbs
Mlock 80
max clamping force 35 kN | 7870 lbs @ 100 Nm
centering repeatability +/- 0.01 mm | 0.00039 " or better
pricing form 550 eur | 675 usd
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Mlock 100 centro | 180
■ the Mlock 100 centro | 180 is centric vise available as standard with two jaw types, the 100.SF2G with gripping profile for softer materials or the 100.HD3G for clamping harder materials with no prestamping
■ vise base is compatible with Lang 52 ■ for more jaw types and accessories go to the Mlock Jaw
system section ■ all the component are made from tool steel and are case or
volume hardened for longevity.
Mlock workholding
vise model 100180|CE.xxxG
standard jaws 100.SF2G , 100.HD3G
clamping range 175 mm | 7 "
jaw width 100 mm | 4"
base width 100 mm | 4"
base length 180 mm | 7.08"
base height 47 mm | 1.85"
total height 74 mm | 2.91"
weight 6.2 kg | 13.6 lbs
Mlock 100
max clamping force 35 kN | 7870 lbs @ 100 Nm
centering repeatability +/- 0.01 mm | 0.00039 " or better
pricing form 600 eur | 725 usd
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Mlock 100 dual | 180
■ the Mlock dual | 180 is available as a double station or a single station vise
■ hardware needed to change from one type to the other available as an option.
■ the standard available jaw type is the 100.SF2G+D with gripping profile for softer materials
■ vise base is compatible with Lang 52 ■ for more jaw types and accessories go to the Mlock Jaw
system section ■ all the component are made from tool steel and are case or
volume hardened for longevity.
Mlock workholding
vise model 100180|DB.xxxG , 100180|SL.xxxG
standard jaws 100.SF2G+D
single station clamping range 165 mm | 6.5 "
double station clamping range 2x75 mm | 2x3"
jaw width 100 mm | 4"
base width 100 mm | 4"
base length 180 mm | 7.08 "
base height 47 mm | 1.85"
total height 74 mm | 2.91 "
weight 8 kg | 17. lbs
Mlock 100
max clamping force 35 kN | 7870 lbs @ 100 Nm
precision 0.02 mm | 0.0007 " or better
repeatability +/- 0.005 mm | 0.0002 "
pricing form 625 eur | 750 usd
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Mlock 125 centro | 180
■ the Mlock 125 centro | 180 is centric vise available as standard with two jaw types, the 125.SF2G with gripping profile for softer materials or the 125.HD3G for clamping harder materials with no prestamping
■ vise base is compatible with Lang 52 ■ for more jaw types and accessories go to the Mlock Jaw
system section ■ all the component are made from tool steel and are case or
volume hardened for longevity.
Mlock workholding
vise model 125180|CE.xxxG
standard jaws 125.SF2G , 125.HD3G
clamping range 175 mm | 7 "
jaw width 125 mm | 5"
base width 100 mm | 4"
base length 180 mm | 7.08"
base height 47 mm | 1.85"
total height 77 mm | 3.03"
weight 7 kg | 15.4 lbs
Mlock 125
max clamping force 35 kN | 7870 lbs @ 100 Nm
centering repeatability +/- 0.01 mm | 0.00039 " or better
pricing form 650 eur | 785 usd
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Mlock 125 dual | 265
■ the Mlock 125 dual | 265 is available as a double station or a single station vise
■ hardware needed to change from one type to the other available as an option.
■ two jaw types are available as standard, the 125.SF2G+D with gripping profile for softer materials or the 125.HD3G+D for clamping harder materials with no prestamping
■ vise base is compatible with Lang 52 ■ for more jaw types and accessories go to the Mlock Jaw
system section ■ all the component are made from tool steel and are case or
volume hardened for longevity.
Mlock workholding
vise model 125265|DB.xxxG , 125265|SL.xxxG
standard jaws 125.SF2G+D , 125.HD3G+D
single station clamping range 250 mm | 10"
double station clamping range 2x110 mm | 2x4.33"
jaw width 125 mm | 5"
base width 100 mm | 4"
base length 265 mm | 10.43"
base height 47 mm | 1.85"
total height 77 mm | 3.03"
weight 12 kg | 26.5 lbs
Mlock 125
max clamping force 35 kN | 7870 lbs @ 100 Nm
precision 0.02 mm | 0.0007" or better
centering repeatability +/- 0.005 mm | 0.0002"
pricing form 850 eur | 1000 usd
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system order code vise type jaw typeEurope & UK
price International
price
Mlock 80 centro | 15080150|CE.SF2G centering vise 80.SF2G | soft material 550 eur 675 usd
80150|CE.HD3G centering vise 80.HD3G | hard material --- ---
Mlock 100 centro | 180
100180|CE.SF2G centering vise 100.SF2G | soft material 600 eur 725 usd
100180|CE.HD3G centering vise 100.HD3G | hard material --- ---
Mlock 100 dual | 180
100180|SL.SF2G single station dual vise 100.SF2G+D | soft material
625 eur 750 usd
100180|DB.SF2G double station dual vise 100.SF2G+D | soft material
100.SF2G|SL_DB single to double conversion kit | soft material
200 eur 250 usd
100.SF2G|DB_SL double to single conversion kit | soft material
price list
* VAT |local taxes, payment fees and shipping is not included , for shipping charges please consult the table below
early adopters discount 12 %
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system order code vise type jaw typeEurope & UK
price International
price
Mlock 125 centro | 180
125180|CE.SF2G centering vise 125.SF2G | soft material 650 eur 785 usd
125180|CE.HD3G centering vise 125.HD3G | hard material --- ---
Mlock 125 centro | 265
125265|CE.SF2G centering vise 125.SF2G | soft material --- ---
125265|CE.HD3G centering vise 125.HD3G | hard material --- ---
Mlock 125 dual | 265
125265|SL.SF2G single station dual vise 125.SF2G+D | soft material
850 eur 1000 usd
125265|DB.SF2G double station dual vise 125.SF2G+D | soft material
125265|SL.HD3G single station dual vise 125.HD3G+D | hard material
--- ---
125265|DB.HD3G double station dual vise 125.HD3G+D | hard material
125.SF2G|SL_DB single to double conversion kit | soft material
250 eur 300 usd
125.HD3G|SL_DB single to double conversion kit | hard material
125.SF2G|DB_SL double to single conversion kit | soft material
125.HD3G|DB_SL double to single conversion kit | hard material
price list
* VAT |local taxes , payment fees and shipping is not included , for shipping charges please consult the table below
region vise type 1 vise 2 vise
EU & UK
Mlock 80 | Mlock 100 50 eur 70 eur
Mlock 100 dual 60 eur 80 eur
Mlock 125 dual 70 eur 125 eur
USA & Canada
Mlock 80 | Mlock 100 110 usd 175 usd
Mlock 100 dual 125 usd 200 usd
Mlock 125 dual 175 usd 270 usd
Australia
Mlock 80 | Mlock 100 -- --
Mlock 100 dual -- --
Mlock 125 dual -- --
other region please inquire for shipping rates
shipping rates & discounts
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* the shipping costs are general and will be updated depending of your exact location ** for more then 2 vises please inquire for exact shipping cost
Mlock workholding
quantity discounts
2-3 vises 5 %
4-5 vises 10 %
early adopters discount | 12 %
contact information
ASI Mechanics R&D SRL
Str. Trotusului 75, Bucuresti, ROMANIA
Phone: +40 745 368 582
Email: [email protected] for orders and inquiries email us directly or contact us on our social media accounts
mlock.workholding
www.mlockvises.com
Mlock workholding