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Multi-Skill Technician Fabrication 1
Model Curriculum
Multi- Skill Technician Fabrication
SECTOR: SUB-SECTOR: OCCUPATION:
REF ID: NSQF LEVEL:
Construction Real Estate and Infrastructure Construction Fabrication CON/Q1210, V1.0 3
Multi-Skill Technician Fabrication
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Multi-Skill Technician Fabrication
3
TABLE OF CONTENTS
1. Curriculum 01
2. Trainer Prerequisites 10
3. Annexure: Assessment Criteria 11
Multi-Skill Technician Fabrication 1
Multi-Skill Technician - Fabrication CURRICULUM / SYLLABUS
This program is aimed at training candidates for the job of a “Multi-Skill Technician - Fabrication”, in the “Construction” Sector/Industry and aims at building the following key competencies amongst the learner
Program Name Multi-Skill Technician - Fabrication
Qualification Pack Name & Reference ID
CON/Q1210, v1.0
Version No. 1.0 Version Update Date 01-03-2020
Pre-requisites to Training
10th standard Pass
Training Outcomes After completing this programme, participants will be able to:
Identify and handle materials, tools, tackles and consumables used for fabrication of structural steel elements: identify, shift and stack the tools, tackles, consumables etc. Used in various operation of fabrication
Provide support and assistance to fabrication activities: introduction to specific assistance and major task of helper fabrication
Identify, use various tools, tackles and handle heavy materials used in fit-up of fabricated components: : Introduction to various tools and their purposes. Shifting of materials as per requirements
Carry out marking on structural steel elements to complete the fit-up in accordance with shop drawing: this NOS defines the competencies required for reading and interpreting drawing requirements and marking required measurements
Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up: covers details of preparation of fabrication platform, edge preparation etc.
Carry out fit-up of assemblies in fabrication yard: this NOS defines the competencies required for placing and fixing the components as per marking.
Perform tack welding operations on structural steel elements :-Carry out tack welding operations on structural steel elements by performing all required preparatory activities and following necessary safety precautions
Carry out pre heating of materials before cutting and welding process:- Perform pre heating works on structural steel elements using an oxy-fuel torch
Work effectively in a team to deliver desired results at the workplace :- Organised working procedure within a team at site
Work according to personal health, safety and environment protocol at construction site: Importance of Health & Safety aspects & measures to be followed while working.
Multi-Skill Technician Fabrication
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This course encompasses 11 out of 11 National Occupational Standards (NOS) of “Multi-Skill Technician - Fabrication” Qualification Pack issued by “Construction Skill Development Council of India”.
Sr. No.
Module Key Learning Outcomes Equipment Required
1 Identify, and handle materials, tools, tackles and consumables Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 36:00 Corresponding NOS Code CON/N1201
Theory:-
Introduction to welding including different
types of welding and general difference
between them (MIG/TIG/SMAW/SAW)
Knowledge of different types of
equipment, consumables and tools
required for different types of welding
(MIG/TIG/SMAW/SAW)
Introduction to materials used for
fabrication (classification based upon
shape and size)
Knowledge of physical properties of
metals
Knowledge of different types of filler
materials used in different methods of
welding
do’s and don’ts while lifting and shifting
lightweight materials (ergonomic
principles of lifting and shifting)
Knowledge of Correct method of
stacking and storing various materials,
tools and equipment used in fabrication
(including cables, welding machines, gas
cylinders, grinding machine, anchors,
vices, jacks etc.)
Different types of grinders and gas
cutting equipment used for fabrication
operation in construction industry
Knowledge to upkeep basic tools of
fabrication
Knowledge of Different types of gases
used in the various fabrication process
(cutting and welding)
Transportation of gas cylinders and
safety parameters to be followed while
doing the same.
Demonstration/ Practical: -
Identify the various equipment used in
welding (MIG/TIG/SMAW/SAW)
Identify the gas cylinder for the various
types of gases used for cutting and
welding works and demonstrate shifting
of flammable gases
Drilling machine with bits
Electric screw gun
Electric hexa saw
Welding tools and accessories
Gas cutting tools and accessories
Grinding tools and accessories
Pliers
Files
Temperature gun/ chalk
Clamps and anchors
Vices
Forklift
Slings
Wire ropes
Shackles
Spreader board
Chain Link
Eye hook
Eye bolts
Bull dog grips
Clamp
socket
metric tape
line dori
scale
welding gauge
hammer
punch
Safety Helmet
Safety goggles
Safety shoes
Safety belt
gloves
Multi-Skill Technician Fabrication
3
Sr. No.
Module Key Learning Outcomes Equipment Required
Demonstrate shifting of lightweight
materials (using relevant ergonomic
principles)
Demonstrate shifting of cables & pipes
Describe the procedure for stacking
various materials, tools and
consumables
Ear plugs
Reflective jackets
Dust mask
Fire Prevention kit
Barricade tape
Safety Tags
2 Provide support and assistance to fabrication activities Theory Duration (hh:mm) 16:00 Practical Duration (hh:mm) 64:00 Corresponding NOS Code CON/N1202
Welding, gas cutting and grinding works Theory:-
What are impurities, their types and
importance of clean joints
Different methodologies for cleaning the
metal surface
Do’s and don’ts to be followed while
cleaning the metal surface
Knowledge of Correct method for shifting
and stacking tools and equipment
Importance of lighting and ventilation
during welding works
Knowledge of common trade terms
Demonstration/ Practical :-
Demonstrate shifting, storing and
stacking of tools and equipment of
grinding (different types of hand held
grinders), cutting equipment (gas
cylinders, cutting torch, gas pipeline etc.)
and welding equipment (welding gun,
consumable, wires, clams and cables
etc.)
Demonstrate different methods of
cleaning (depending upon type of
impurity) base metal including
description of important steps and safety
Fitup and bolting works: Theory:-
What is fabrication platform (including
preparation of platform)
Introduction to fit-up, its importance and
introduction to various procedures of fit-
up (measuring, marking, cutting, edge
preparation, lifting & shifting, placing,
positioning, anchoring etc.)
Introduction to bolting, different types of
tools required for bolting, components of
bolted assembly
Knowledge of different procedures for
measuring and marking
Drilling machine with bits
Electric screw gun
Electric hexa saw
Welding tools and accessories
Gas cutting tools and accessories
Grinding tools and accessories
Pliers
Files
Temperature gun/ chalk
Clamps and anchors
Vices
Forklift
Slings
Wire ropes
Shackles
Spreader board
Chain Link
Eye hook
Eye bolts
Bull dog grips
Clamp
socket
metric tape
line dori
scale
welding gauge
hammer
punch
Multi-Skill Technician Fabrication
4
Sr. No.
Module Key Learning Outcomes Equipment Required
Knowledge of different procedures for
bolting
Do’s and Don’ts while conducting
measuring and marking on metals
Identify shift and stack various tools,
anchor, vices, jacks etc.
Knowledge of Common trade
terminologies used in bolting and fitup
Demonstration/ Practical :-
Demonstrate different procedures for
measurement and markings
Demonstrate cleaning and preparing
fabrication platform
Demonstrate bolting including washer
and nut assembly
Demonstrate housekeeping works to be
undertaken while carrying out fit-up
Safety Helmet
Safety goggles
Safety shoes
Safety belt
gloves
Ear plugs
Reflective jackets
Dust mask
Fire Prevention kit
Barricade tape
Safety Tags
Jacks (manual and mechanical)
3 Identify, use various tools, tackles and handle heavy materials used in fit up of fabricated components Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 32:00 Corresponding NOS Code CON/N1204
Theory:-
Identify the various tools and
instruments used for
o Marking
o Measuring
o Anchoring (holding and tightening)
o Cutting and striking
o Lifting and shifting
And the areas of application and correct procedure of operation of each instrument.
Knowledge of Major equipment
manufacturers and the models, cost
and specifications of instruments and
equipment used for fabrication
Introduction to rigging and various tools
and tackles required for rigging works
Do’s and Don’ts while performing
rigging operations
Knowledge of safety parameters to be
observed while lifting and shifting heavy
materials
Knowledge of types of fire and different
types of firefighting equipment
Knowledge of different tools and
tackles used for load lifting purposes,
their arears of application and general
specifications
Knowledge of different types of load
lifting equipments
Multi-Skill Technician Fabrication
5
Sr. No.
Module Key Learning Outcomes Equipment Required
Safety measures to be undertaken
while shifting and stacking heavy
materials
Proper procedure for load preparation
and stacking of heavy materials
obstruction for material shifting
Demonstration/ Practical :-
Identify the various tools and
instruments used for
o Marking
o Measuring
o Anchoring (holding and tightening)
o Cutting and striking
o Lifting and shifting
Describe their methods of maintenance and perform operation of each instrument as per instructions
Describe/ demonstrate material shifting
and stacking including the following
o Preparation of load
o visual checks for good working
condition of hand tools
o anchoring the load
o checking for obstructions
o assist in controlling the position of
suspended load
o offloading of materials
4 Carry out marking on structural steel elements to complete the fitup in accordance with shop drawing Theory Duration (hh:mm) 16:00 Practical Duration (hh:mm) 64:00 Corresponding NOS Code CON/N1208
Theory:
1. Procedures involved in fabrication
Introduction to various procedures
involved in fabrication works
Knowledge of Methods of joining two
steel sections namely :
o Welding
o Riveting
o Bolting
(Note: this should include details of the
procedure involved, knowledge of
supplementary activities like drilling,
cutting etc. knowledge of selection,
type, use and storage of tools and
Drilling machine with bits
Electric screw gun
Electric hexa saw
Welding tools and accessories
Gas cutting tools and accessories
Grinding tools and accessories
Pliers
Files
Temperature gun/ chalk
Multi-Skill Technician Fabrication
6
Sr. No.
Module Key Learning Outcomes Equipment Required
equipment and consumables required in
each process)
Introduction to fit up: meaning, process
involved and general requirements
2. Reading and interpretation of
drawings:
Knowledge to understand, remember
and use assigned nomenclature for
assemblies, components and
understand their relative position and
orientation in the structure
Knowledge to read and understand
various symbols, dimensions,
sectional representations, orientations
and other requirements of fit up from
shop drawings
Knowledge to simplify and reproduce
complex shop drawings into simple
hand sketches
3. Tools and materials
Knowledge of various procedures of
measuring and marking (liner and
angular measurement)
Knowledge of selection and use of
different tools and tackles used for
measurement and marking.
Types of markings tools and their
areas of applications
Standard procedure for measuring and
marking on sections including the
precautions to be undertaken for safe
and accurate measuring and marking
Practical:
Practice the skills involved in measuring
and marking by undertaking exercises that
emphasise on the following:
Clamps and anchors
Vices
Forklift
Slings
Wire ropes
Shackles
Spreader board
Chain Link
Eye hook
Eye bolts
Bull dog grips
Clamp
socket
metric tape
line dori
scale
welding gauge
hammer
punch
Safety Helmet
Safety goggles
Safety shoes
Safety belt
gloves
Ear plugs
Reflective jackets
Dust mask
Fire Prevention kit
Barricade tape
Safety Tags
Multi-Skill Technician Fabrication
7
Sr. No.
Module Key Learning Outcomes Equipment Required
1) Reading and understanding drawings:
a. Read and understand the shop
drawings to compute various
dimensions (both angular and liner)
b. Convert the complex shop drawings
and sections into easy to understand
hand sketches
2) Selection of materials from drawings:
a. Identify materials from the
nomenclature
b. Identify materials based on drawings
c. From the computed dimensional
requirements, check the surface
preparation such as bevel angle,
scalloping, drill holes etc.
d. Confirm that the material is clean, if
not clean the impurity.
3) Measure and Mark the required
dimensions on the metal
a. considering the instructions either
given in drawing or by superiors,
identify the stat point
b. From the computed dimensions and
identified start point, commence the
measurement,
c. Inscribe appropriate marks on the
section at required lengths. Ensure
that marks are distinct and clear.
5 Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 38:00
Theory:
Introduction to fitup, its role and
purpose, common trade terminologies
What is a fabrication platform, why is it
essential, what is included in its
preparation
What is housekeeping, why is it
important, what is scrap. How to
dispose scrap
Multi-Skill Technician Fabrication
8
Sr. No.
Module Key Learning Outcomes Equipment Required
Corresponding NOS Code CON/N1205
Supporting the sections on fabrication
platform, what are temporary supports,
why are they used.
Knowledge of anchoring devices, their
operation and purpose
Knowledge to install various temporary
supports
Introduction to use of anchoring
devices like clamps, vices etc. their
operating procedures, areas of
applications etc.
Introduction to various types of jacks
Reading and understanding the
drawings/ hand sketches to obtain
relevant details like dimensions,
orientation, alignment etc. for edge
preparation.
Knowledge of equipment and tools
required for edge preparation. Their
specifications, areas of applications
Procedure for edge preparation
how to read the hand sketches and
understanding the requirements like
position, orientation, dimensions etc. of
edge preparation
safety parameters while operating the
bevelling machine
Demonstration/ Practical :-
carry out identification and disposal of
scrap materials following appropriate
procedures related to EHS and material
shifting
prepare the fabrication platform so that
1. All temporary supports and anchors are removed by following instructed procedure and stacked appropriately 2. All clamps and jacks are placed appropriately and are in operating conditions 3. clear or remove any obstruction or outcrop etc. so that there is no hindrance in shifting of materials
carryout marking on the structural steel
sections from the hand sketches
provided
demonstrate operation of bevelling
machine to obtain required edge
preparation as per the drawings and
Multi-Skill Technician Fabrication
9
Sr. No.
Module Key Learning Outcomes Equipment Required
carryout measurements of the same to
confirm its dimensional correction
demonstrate/ describe the procedure
for placing and fixing the structural steel
sections on the fabrication platform
6 Carry out fitup of assemblies in fabrication yard Theory Duration (hh:mm) 24:00 Practical Duration (hh:mm) 96:00 Corresponding NOS Code CON/N1209
Theory:
1. Safety:
Knowledge of acts and conditions
that leads to unsafe acts and unsafe
conditions
Personal protective equipment for
rigging, fit- up, and welding
Pep talks and tool box talks
Knowledge of different types of
hazards associated with fabrication
activities, their implications and how
to avoid hazards
Knowledge of types of fires and
conditions/ actions leading to fire
Knowledge of evacuation in case of
fire and fire safety equipment’s used
for different types of fire
Knowledge of site emergency and
safety evacuation points
2. Placing and fixing the components as
per marking
Knowledge to understand the
requirement of clamping, its purpose
Knowledge of supports, applications
of temporary supports
Different types of clamps, jacks and
anchorages, their use and operation
checking the workability of different
jacks & clamps/ conditions leading to
inoperable tool
Knowledge for placing anchors at
proper location
Concept and importance of root gap
Knowledge of maintenance and
upkeep of tools and tackles
Concept of need and importance of
tack welding along with identifying
location of placing tacks
Knowledge of methods of
straightening and bending metal
2. Drilling machine with bits
3. Electric screw gun
4. Electric hex saw
5. Welding tools and accessories
6. Gas cutting tools and accessories
7. Grinding tools and accessories
8. Pliers 9. Files 10. Temperature
gun/ chalk 11. Clamps and
anchors 12. Vices 13. Forklift 14. Slings 15. Wire ropes 16. Shackles 17. Spreader
board 18. Chain
Link 19. Eye hook 20. Eye bolts 21. Bull dog grips 22. Clamp 23. socket 24. metric tape 25. line dori 26. scale 27. welding
gauge 28. hammer 29. punch 30. Safety
Helmet 31. Safety
goggles 32. Safety shoes
Multi-Skill Technician Fabrication
10
Sr. No.
Module Key Learning Outcomes Equipment Required
plates, operation of equipment used
for bending plates
Concept of distortion
Knowledge of different methods of
correcting distortion based upon
amount and type of distortion
Knowledge of standard quality norms
and organisational procedures
related to fit up e.g. reports and data
required in the same.
Broad knowledge of welding defects
to identify any major fault in tack
welds
Practical:
Practice the skills involved in fit up by
undertaking exercises that emphasis on the
following:
1. Placing and fixing components as per
marking:
Ensure that fabrication bed is
cleaned and any temporary
supports erected for previous fit ups
have been removed.
Identify and erect/install all
temporary supports and clamps at
required places after visually
checking them for workablity
Identify the orientation of the
sections and place them as per
marking
Carefully restrict the movement of
the sections while lowering
Ensure and check the root gap
between the sections
identify any defects in positioning of
components in reference to the
markings
perform operations of striking,
realignment etc. for fine adjusting
the components
locate positions for tack welds and
identify any major defect in welds
confirm the variation in dimensions
post welding to confirm shrinkage is
within tolerance
33. Safety belt 34. gloves 35. Ear plugs 36. Reflective
jackets 37. Dust mask 38. Fire
Prevention kit 39. Barricade
tape 40. Safety Tags 41. Jacks
(manual and mechanical)
Multi-Skill Technician Fabrication
11
Sr. No.
Module Key Learning Outcomes Equipment Required
rectify any errors arising in quality
checks
7 Carry out pre heating of materials before cutting and welding process Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 48:00 Corresponding NOS Code CON/N1252
Theory:
Knowledge of different gases employed
in the process
Knowledge of importance of oxygen
concept of a neutral flame and its
importance
Knowledge of common terminologies
associated with pre heating
Knowledge of requirements and
necessity of preheating
Knowledge of effects of heating on
metal both physical and metallurgical
Knowledge of methods of heat transfer
and process of same
Knowledge of effects of heating a
painted or oily, rust and dust surface
Knowledge of importance of restricting
the movement of metal while heating
Knowledge of methods of maintenance
of heating apparatus
importance of correct body postures
Knowledge of shape of flame in heat
transfer
Knowledge of relation of heat transfer
and flame size, point and its effect
Different components of oxy fuel heating
torch (knobs, values, switches and
gauges of equipment) and checks for
their working conditions
importance and purpose of clamping
the base metal before starting the weld
methods of cleaning the base metal
(removal of oil, paints or rust and
moisture)
Different temperature measurement
instruments ad tools and their
applications
Knowledge of method of adjusting gas
flow rate
Knowledge of different temperatures for
different metals and alloys
Chipping hammer
Chisel
Leather Hand Gloves
Jump suit
Wire brush
Hand & Leg guards leather
Safety goggles
Nose mask
Ear protection
Fire extinguishers
Clamps and vices
Spark lighter
Sand buckets
Temperature measuring gun or chalks
Oxygen Gas Pressure regulator
Acetylene Gas Pressure regulator
Portable gas cutting machine
Trolley for cylinder
Oxy Acetylene Gas cutting blow pipe
Oxygen, Acetylene Cylinders
Flashback arrestors
Multi-Skill Technician Fabrication
12
Sr. No.
Module Key Learning Outcomes Equipment Required
Demonstration\ Practical:
Performing preheating operations by
following safety norm while performing
the following
1. Preparatory works including
Preparation of base metal,
preparation of heating kit(including
preliminary adjustment of
parameters)
2. Striking the flame, following
standard procedure
3. Obtaining and maintaining neutral
flame
4. Obtaining flame of desired length
and thickness
5. Heating the base metal
symmetrically and uniformly
6. Shutting the flame off, dismantling
the torch and storing it appropriately
8 Perform tack welding operations on structural steel elements Theory Duration (hh:mm) 16:00 Practical Duration (hh:mm) 64:00 Corresponding NOS Code CON/N1251
Theory:
Preparatory Works:
Knowledge of different components of
welding equipment (name and function)
Knowledge of various adjustments in
welding kit and effects of the same
concept of polarity (according to type of
welding)
Knowledge of defects that occur in
welding nozzle and ways to avoid the
same
Knowledge of importance and purpose
of clamping the base metal before
starting the weld
Knowledge of methods of cleaning the
base metal (removal of oil, paints or
rust and moisture)
Knowledge of effects of welding on
unclean and wet surface
Different types of cleaners and accessories
Clamps and vices
Spark lighter
Welding Transformer with all accessories
Welding Transformer (or) Inverter based welding machine with all accessories
D.C Arc welding rectifiers set with all accessories
AC/DC SMAW and GTAW welding
Multi-Skill Technician Fabrication
13
Sr. No.
Module Key Learning Outcomes Equipment Required
importance of placing the gas cylinders
in upright position
Performing Welding Works:
Knowledge of importance of choosing
comfortable and suitable posture for
welding
Knowledge of relation between various
parameters of welding (current,
electrode feed rate, gas flow rate, travel
speed etc.)
Knowledge of identification of
overheating and ways to avoid the
same
Knowledge of procedure of carrying out welding smoothly
Safety while welding:
identification of hazards (including
unsafe acts and unsafe conditions) at
workplace and reporting procedure for
same
Knowledge to check for gas leakage
safety norms to be followed while
carrying out welding works (at site and
yard)
Demonstration\Practical:
Performing tack welding operations by
following safety norm while performing
the following
1. Preparatory works including
Preparation of base metal,
preparation of welding Kit(including
preliminary adjustment of
parameters)
2. Striking the arc, following standard
procedure
machine with water or air cooled torch and standard accessories
Argon regulator,
Gas hose,
water circulating system (if required)
Trolley for cylinder
Clamps
Tapes
Electrode holders
Gas regulators
Flashback arrestors
Welding helmet
Welding glass
Chipping hammer
Chisel
Leather Hand Gloves
Jump suit
Wire brush
Hand & Leg guards leather
Safety goggles
Nose mask
Ear protection
Fire extinguishers
Sand buckets
Multi-Skill Technician Fabrication
14
Sr. No.
Module Key Learning Outcomes Equipment Required
3. Produce tack weld of required
specifications by carrying out
necessary adjustments
4. Terminate the weld smoothly
5. Dismantle the welding kit and store
appropriately
9 Work effectively in a team to deliver desired results at the workplace Theory Duration (hh:mm) 05:00 Practical Duration (hh:mm) 19:00 Corresponding NOS Code CON/N8001
Theory:-
Method of oral and written
communication skills with co-workers,
trade seniors while handling and
carrying out visual checks on materials,
tools and equipments
How to interpret scope of preheating
and tack welding activities, material/
tools handling by adhering to
instructions or consulting with seniors
Method of reporting to seniors clearly
and promptly
Seek necessary support and complete
assigned tasks within stipulated time
duration
Keep good relation and maintain well
behavior with co-workers
Demonstration/ Practical (D/P) :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition 1. Selection of materials, tools or devices for defined purpose under 2. carrying out preparatory activities for Preheating and tack welding activities 3. Carrying out Preheating and tack welding activities
10 Work according to personal health, safety and environment protocol at construction site Theory Duration (hh:mm) 05:00 Practical Duration (hh:mm) 19:00
Theory:-
Types of hazards involved in
construction sites
Types of hazards involved in of
preheating and tack welding works
Emergency safety control measures
and actions to be taken under
emergency situation
Concept of :-
1. First Aid process
2. Use of fire extinguisher
Leather Hand Gloves
Jump suit
Wire brush
Hand & Leg guards leather
Safety goggles
Nose mask
Ear protection
Fire extinguishers
Multi-Skill Technician Fabrication
15
Sr. No.
Module Key Learning Outcomes Equipment Required
Corresponding NOS Code CON/N9001
3. Classification of fires and fire
extinguisher
4. Safety drills
5. Types and use of PPEs as per
general safety norms
Reporting procedure to the concerned
authority in emergency situations
Standard procedure of handling,
storing and stacking material,
fabrication accessories
What is safe disposal of waste, type of
waste and their disposal
basic ergonomic principles as per
applicability
Demonstration/ Practical (D/P) :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition. 1. Selection of PPEs and use them appropriately as per working need of scaffolding activities like:
1. Selection of materials, tools or devices for defined purpose under
2. carrying out preparatory activities for Preheating and tack welding activities 3. Carrying out Preheating and tack welding activities
2. Selection of fire extinguisher based on classification of fire, standard practice of storing & stacking firefighting equipments/ materials at work locations 3. Disposal of waste materials as per their nature and effects on weather
Sand buckets Flashback arrestors
Welding helmet
Welding glass
11 Developing Entrepreneurial Skills
Theory Duration (hh:mm) 20:00
Practical Duration (hh:mm) 20:00 Corresponding NOS Code FIC/N9005
Theory:-
Knowledge of operating computer for
reading, editing, mailing and saving
documents, presentations and other
relevant files.
Knowledge of various laws of taxation
applicable to mini and micro scale
industry
Knowledge of various labour laws
applicable.
Concept of documentation, (including
but not restricted to definition,
importance and need, common
practices and methods)
Multi-Skill Technician Fabrication
16
Sr. No.
Module Key Learning Outcomes Equipment Required
Concept of inventory, its purpose,
methods of maintain inventory records
and application
Concept of Market,(including but not
limited to identification of market, market
needs, relation between demand and
supply)
Concept of market gaps and various
methods for identifying customers and
customer needs
Identification of business needs,
approvals and licensing requirements
and where to obtain the required
information from
Knowledge of materials and manpower
required for production of goods and/or
services, identifying and developing
dependable source of cheap raw
material of required quality
Knowledge to carryout pricing of the
goods and/or services including
knowledge of direct and indirect cost,
methods of pricing
Concept of breakeven point and SWAT
analysis.
Knowledge of accounting (double entry
system)
Knowledge of various sources from
where loans can be arranged including
finance corporations, banks and
government schemes and how they
work.
Practical:-
The Entrepreneurial skills will be developed
and practiced while carrying out following
activities in a predictable and familiar
working condition:
Conducting and carrying out market
survey and identifying the at least one
product or service required near vicinity
of the institute
Identify potential customers and
analysis of their exact needs
Identifying and sourcing the raw
materials and details of the manpower
required (including setup) for providing
the identified service or product
Multi-Skill Technician Fabrication
17
Sr. No.
Module Key Learning Outcomes Equipment Required
Conduct a financial analysis and obtain
the BE point, direct and indirect costs
and the price of the service &/or product
Prepare detailed financial reports in
order to avail loans from desired finance
hubs.
Total Duration Theory Duration 140:00 Practical Duration 500:00
Unique Equipment Required: class room, White board , Computer, Projector, Charts and displays regarding MIG and SMAW welding Different types of cleaners and accessories, Clamps and vices, Spark lighter, Welding Transformer with all accessories, Welding Transformer (or) Inverter based welding machine with all accessories, D.C Arc welding rectifiers set with all accessories, AC/DC SMAW and GTAW welding machine with water or air cooled torch and standard accessories, Argon regulator, Gas hose, ,water circulating system (if required), Trolley for cylinder, Clamps, Tapes, Electrode holders, Gas regulators, Flashback arrestors, Welding helmet, Welding glass Chipping hammer, Chisel, Leather Hand Gloves, Jump suit, Wire brush, Hand & Leg guards leather, Safety goggles, Nose mask, Ear protection, Fire extinguishers, Sand buckets Chipping hammer, Chisel, Leather Hand Gloves, Jump suit Wire brush, Hand & Leg guards leather, Safety goggles Nose mask, Ear protection, Fire extinguishers, Clamps and vices, Spark lighter, Sand buckets, Temperature measuring gun or chalks, Oxygen Gas Pressure regulator , Acetylene Gas Pressure regulator, Portable gas cutting machine, Trolley for cylinder, Oxy Acetylene Gas cutting blow pipe , Oxygen, Acetylene Cylinders, Flashback arrestors Leather Hand Gloves, Jump suit, Wire brush, Hand & Leg guards leather, Safety goggles, Nose mask, Ear protection Fire extinguishers, Sand buckets Flashback arrestors, Welding helmet, Welding glass
Grand Total Course Duration: 640Hours, 0 Minutes (This syllabus/ curriculum has been approved by Construction Skill Development Council of India)
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Trainer Prerequisites for Job role: “Multi-Skill Technician - Fabrication” mapped to Qualification Pack: “CON/Q1210, v1.0”
Sr. No.
Area Details
1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “CON/Q1210”.
2 Personal Attributes
Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organised and focused, eager to learn and keep oneself updated with the latest in the mentioned field
3 Minimum Educational Qualifications
Diploma or Technical degree in Civil or Mechanical Engineering
4a Domain Certification
Trainer/Assessor-50% individually & 80% overall of Qualification Pack “CON/Q1210” and Lead trainer/Lead Assessors- 90% in each NOS of Qualification Pack “CON/Q1210”
4b Platform Certification
Trainer/Assessor-80% in each NOS of Qualification Pack “MEP/Q0102” or “MEP/Q0104” and Lead trainer/Lead Assessors- 90% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”
5 Experience i. Technical Degree holder with minimum three years of Field experience and preferably two years of teaching experience or, ii. In case of a Diploma Holder five years of field experience and preferably two years of teaching experience or, iii. In case of ITI/12th pass minimum eight years of field experience and preferably two years of teaching Experience.
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Annexure: Assessment Criteria
Job Role Multi Skill Technician (Fabrication)
Qualification Pack CON/Q1210
Sector Skill Council Construction Skill Development Council
Guidelines for Assessment
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance
Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of
marks for Theory and Skills Practical for each PC.
2. The assessment for the knowledge part will be based on knowledge bank of questions created by Assessment
Bodies subject to approval by SSC
3. Individual assessment agencies will create unique question papers for knowledge/theory part for assessment of
candidates as per assessment criteria given below
4. Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/training center based on assessment criteria.
5. The passing percentage for each QP will be 50%. To pass the Qualification Pack, every trainee should score a
minimum of 50% individually in each NOS.
6. The Assessor shall check the final outcome of the practices while evaluating the steps performed to achieve the
final outcome.
7. The trainee shall be provided with a chance to repeat the test to correct his procedures in case of improper
performance, with a deduction of marks for each iteration.
8. After the certain number of iteration as decided by SSC the trainee is marked as fail, scoring zero marks for the
procedure for the practical activity.
9. The Qp shall be assessed following the formative assessment pattern, with assessments conducted at the
interval decided by the SSC.
10. The evidence of formative assessment are to stored and submitted during final assessment
11. Minimum duration of Assessment of each QP shall be of 4hrs/trainee.
12.
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Marks Allocation
Assessment outcomes
Assessment Criteria for outcomes Total Mark
Out Of
Theory Skills Practical
CON/N1201: Identify, and handle materials, tools, tackles and consumables used for fabrication of structural steel elements
PC1. identify and differentiate between various types of Kits process of welding works
100
5 1 4
PC2. identify the various shielding gas cylinders 5 1 4
PC3. identify and differentiate between gases based on their uses and applications related to gas cutting works 10 2 8
PC4. identify and differentiate between different types of filler rods used in different welding processes
10 2 8
PC5. identify and differentiate types of grinding wheels 5 1 4
PC6. identify and differentiate between different types of grinders such as fixed grinding machine, angle or portable grinders bend grinders etc.
8 2 6
PC7. identify and differentiate between various tools and tackles employed in fitup operations
10 2 8
PC8. handle and stack different tools that are required for welding operations
3 1 2
PC9. coil cables and pipes and shift them as per instructions
6 1 5 PC10.stack the wire/ cables as per manufactures guidelines as per standard safety norms and instruction
PC11.shift gas cylinders in upright position only, by employing trolleys or any other suitable mechanical means
5 1 4
PC12. stack full and empty cylinders separately as per instructions or standard practice
5 1 4
PC13. shift lightweight materials as per instruction applying the ergonomics of material handling
10 2 8
PC14. stack the light weight material at proper location as per instruction
8 1 7
PC15. carry out basic upkeep of various hand tools and tackles
10 2 8
Total 100 20 80
CON/N1202: Provide support and assistance in fabrication activities
PC1. carry welding tools equipment and consumables to instructed location
5 1 4
PC2. clean the base material to remove any dust, oil, rust, paint etc. from the surface as per instructions 12 1 11
PC3. change light and ventilation fitting/fixtures to ensure proper illumination and ventilation at the work location
4 1 3
PC4. ensure that cables / gas pipes are not tangled
PC5. carry portable grinding machines and consumables to instructed locations
5 1 4
PC6. store and stack the consumables as per requirement/ instructions and guidelines 8 2 6
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PC7. remove any scrap materials, dust etc from the fabrication platform 5 1 4
PC8. place the clamps and arrestors in place as per instructions 5 1 4
PC9.arrange, store and stack required tools and tackles as per instructions 2 1 1
PC10. carry light weight material to proper position as per instruction 8 2 6
PC11. assist in measurement activity as per instructions
15 3 12 PC12. mark the measurements and alignment as per instructions
PC13. carry out cleaning of assemblies and components prior to erection of the same 5 1 4
PC14. identify the correct bolts for fixing as per instructions 10 2 8
PC15. identify the correct location of bolt/ group etc. as per instructions 5 1 4
PC16. identify and use washers and nuts as per instructions 3 1 2
PC17. tighten the bolts till desired torque is achieved as per instructions
4 1 3 PC18. fix the bolts in a sequential manner as per as instructions
PC19. ensure that no scratches are inflicted upon the surface during bolting operation 4 1 3
Total 100 20 80
CON/N1204: Identify, use various tools, tackles and handle heavy materials used in fit-up of fabricated components
PC1. identify any potential hazard in the work area related to own work and report the same to appropriate authority
100
5 2 3
PC2. avoid any unsafe act by self particularly while working at site
PC3. wear the yard jumpsuit or any other uniform issued at site and not wear any loose clothing
3 1 2
PC4. select and correctly use personnel protective equipment as per work requirement
8 1 7
PC5. dispose of any unwanted material from the work area as per instructions
5 1 4
PC6. participate in safety drills organized at site 5 1 4
PC7. participate in perp talks and tool box talks organized at site
PC8. identify and use correct tools and tackles required for Marking like scribers, dividers, punches etc.
9 2 7
PC9. identify and use correct tool and tackle for liner and angular measurements like steel rule, tapes, angle gauges etc.
9 2 7
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PC10. identify and use correct tool and tackle for holding and tightening the metal pieces such as wrenches, vices, different types of clamps etc.
9 2 7
PC11. identify and use correct tool for cutting and striking metal such as file, chisels, hammers etc.
9 2 7
PC12. identify and use different types of lifting and shifting arrangements such as chain pulley blocks, trolleys etc.
9 2 7
PC13. carry out basic upkeep of all hand tools and tackles
5 1 4
PC14. identify the material to be shifted 4 1 3
PC15. check the access if any obstructions and report to concerned authority
PC16. perform visual checks for good working condition of hand tools like sling, rope, clamp hook etc.
5 1 4
PC17. anchor the structural member in its right position during lifting to avoid accidents, overturning of lifting machines.
5 1 4
PC18. control position of suspended objects when being shifted by means of mobile hydraulic lifting equipment’s.
5 1 4
PC19. stack heavy objects appropriately as per standard practice
5 1 4
Total 100 20 80
CON/N1208: Carry out marking on structural steel elements to complete the fit-up in accordance with shop drawings
PC1. identify the correct drawing and section therein as per requirement
100
5 1 4
PC2. compute required dimensions as from the section using linear calculations
10 2 8
PC3. note the orientation of the sections 5 1 4
PC4. simplify and reproduce the drawing as a hand sketch for subordinates for explaining the work requirements
10 2 8
PC5. refer the drawing for identifying the correct material based upon its dimensions
10 2 8
PC6. measure the dimensions of the identified the material to check its compliance with job if the said is not marked
10 2 8
PC7. check the work piece for its preparation such as beveling, scalloping etc.
5 1 4
PC8. clean the surface of the section to remove any dust, paint, oil, rust etc.
5 1 4
PC9. identify the start point for measuring and marking the dimensions on the section as per drawing
10 2 8
PC10. use appropriate tools and instruments for measurement
10 2 8
PC11. use correct tools and instruments for marking such as scribers etc.
10 2 8
PC12. make accurate and distinguishable markings on the external surface of sections
10 2 8
Total 100 20 80
CON/N1205: Assist in preparatory activities, edge preparation and
PC1. clean the platform to remove any scrap metal
100
3 1 2
PC2. dispose the scrap at instructed location 3 1 2
PC3. remove any temporary anchors, supports etc. installed previously for other fit-up
3 1 2
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positioning of steel sections for fit-up
PC4. check all the tools and tackles for holding, tightening, striking etc.
3 1 2
PC5. rearrange all jacks, clamps as per requirement 3 1 2
PC6. clean the surface of the structural sections or components before starting the welding works
6 1 5
PC7. clear the fabrication platform area so that there is no obstruction for shifting of components
3 1 2
PC8. mark the positions of the edge’s to be prepared as per hand sketches and instructions
3 1 2
PC9. read and understand hand sketches to interpret edge preparation requirements and confirm the same from superiors if required
6 1 5
PC10. confirm the orientation of bevel and scallop from superiors
3 1 2
PC11. operate the bevelling machine if required for scalloping and bevelling as per instructions
10 2 8
PC12. follow all safety guidelines while operating bevelling machine
6 1 5
PC13. confirm that profile of bevel and scallop is as per instructions or work requirements
3 1 2
PC14. identify any undulations or other faults in the section if any and report the same to superiors
3 1 2
PC15. carryout jacking or striking operations as per instructions for removal off minor defects under close supervision
3 1 2
PC16. place the structural component on the fabrication platform as per instructions
3 1 2
PC17. ensure that position and orientation of the component is as per instruction
3 1 2
PC18. check if the markings on the section are clearly visible prior to fixing the section
3 1 2
PC19. check that material has been scalloped as per instructions or hand sketches
3 1 2
PC20. check that edge preparation has been done as per instructions or hand sketches
3 1 2
PC21. place and tighten the clamps at required positions to restrict the movement of section
6 1 5
PC22. place other components post dimensional checking upon the fixed section as per requirements and tighten the required clamps
3 1 2
PC23. adjust the fit-up precisely using striking, jacking or other methods as per instruction
6 1 5
PC24. mark the locations for tack welds as per instructions
3 1 2
PC25. recheck the dimensions of the assembly post tack welding
PC26. loosen the clamps or vices etc. to facilitate the removal of fitted section/ assembly
3 1 2
PC27. attach proper ropes, belts etc. for lifting and shifting of material as per requirement
3 1 2
Total 100 20 80
CON/N1209: Carry out fitup of assemblies in fabrication yard
PC1. identify any potential hazard in the work area related to own work and report the same to appropriate authority
100
3 1 2
PC2. avoid any unsafe act by self particularly while working at site
3 1 2
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PC3. avoid wearing any loose clothing and preferably wear the yard jumpsuit or any other uniform issued at site
3 1 2
PC4. select and correctly use personnel protective equipment as per work requirement
PC5. dispose of any unwanted material from the work area as per instructions
3 1 2
PC6. participate in safety drills organized at site 3 1 2
PC7. participate in prep talks and tool box talks organized at site
PC8. estimate the required number of fixtures such as clamps etc. for completing the assigned task
3 1 2
PC9. decide the locations and position for erecting temporary supports and anchors
3 1 2
PC10. erect temporary support and anchors at identified locations as per work requirement
3 1 2
PC11. check the working condition of fixtures 3 1 2
PC12. inspect the fabrication bed before commencing the fit-up
3 1 2
PC13. estimate the scope of grinders and gas cutters for completing the job.
3 1 2
PC14. identify the orientation of the components as shown in the drawings
3 1 2
PC15. assist in lowering of heavy sections at proper location as per work requirement
3 1 2
PC16. anchor the section at proper location to restrict its movement
3 1 2
PC17. place the sections as per markings 3 1 2
PC18. ensure that proper root gap is maintained throughout the assembly for welded connections
3 1 2
PC19. oversee the preparation of fabrication bed and other fitting activities such as placing and tightening the clamps, jacking and striking etc.
3 1 2
PC20. check the accuracy of positioning of sections as per requirement
3 1 2
PC21. identify any defects in positioning of components in reference to the markings
3 1 2
PC22. carry out operations such as striking, realignment etc. for accurate positioning of structural components
3 1 2
PC23. identify locations for tack welding such that root gap is maintained consistent and the joint is stable
3 1 2
PC24. check the requirements for preheating in consultation with superiors
3 1 2
PC25. supervise the finishing of the tack weld as carried out by grinder
3 1 2
PC26. oversee the finishing of the surface 3 1 2
PC27. check the tack weld visually to ensure no defects in welding
3 1 2
PC28. recheck the dimensions post tack welding to ensure that change due to shrinkage is within tolerance limit
3 1 2
PC29. submit the fitted assembly to superiors for inspection
4 1 3
PC30. rectify any repairs indicated by superior by following standard procedure
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PC31. assist the foreman in preparation of fit-up report 3 1 2
PC32. conduct straightening and bending operations on sections if required
3 1 2
PC33. locate the distortions identified by superiors 3 1 2
PC34. apply suitable method for correcting distortions like application of heat, application of force or a combination there off
3 1 2
PC35. oversee or conduct heating of distorted material as per instruction
3 1 2
PC36. use vice or jack efficiently to remove distortion 3 1 2
Total 100 20 80
CON/N1252: Carry out preheating of materials before cutting and welding process
PC1. identify any hazardous conditions in the work place relevant to work
100
4 1 3
PC2. avoid wearing loose clothing and wear welding jumpsuits or any other uniform issued on site
3 1 2
PC3. ensure that there is no leakage in gas pipelines 3 1 2
PC4. ensure that proper purging is done prior to welding the pipelines or tube sections
2 1 1
PC5. ensure that flash arrestor is installed and functioning properly
4 1 3
PC6. avoid presence of moisture in vicinity of the working area and work piece
4 1 3
PC7. strike the flame with prescribed lighters and not using open flames
3 1 2
PC8. avoid any unsafe act by self particularly while working in workplace
3 1 2
PC9. identify and use the fire protection tools and equipment based upon the type of fire
3 1 2
PC10. participate in safety drills organized in workplace 3 1 2
PC11. participate in tool box talks as organized in workplace
PC12. ascertain the location of pre heat 8 1 7
PC13. ascertain the required temperature
PC14. ensure that gas cylinders are in upright position 3 1 2
PC15. ensure that all knobs, values, switches and gauges of equipment are in working condition
4 1 3
PC16. clean the surface of base metal prior to pre heat 3 1 2
PC17. ensure that temperature measurement instrument is available
PC18. ensure that joint is secure clamped and immovable
3 1 2
PC19. ensure that nozzle of torch is clean 3 1 2
PC20. strike the flame using gas cutting torch lighter 3 1 2
PC21. adjust the fuel gas flow to obtain desired length of flame
8 2 6
PC22. adjust oxygen flow to concentrate the flame into desired thickness for heat transfer
8 2 6
PC23. hold the torch above the metal joint such that it is not too close to overheat the material and not too far to cause heat loss
8 2 6
PC24. move the torch above and around the joint for symmetrical heat transfer
8 2 6
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PC25. check the temperature of the metal regularly to avoid overheating of metal
3 1 2
PC26. close the fuel gas flow before turning off oxygen while closing the torch.
3 1 2
PC27. carry out basic maintenance of torch and other apparatus as per requirements
3 1 2
Total 100 20 80
CON/N1251: Perform tack welding operations on structural steel elements
PC1. identify any hazardous conditions in the work place relevant to work
100
4 1 3
PC2. check that electrical cables from the machine are insulated and terminated properly
3 1 2
PC3. avoid wearing loose clothing and wear welding jumpsuits or any other uniform issued on site
3 1 2
PC4. ensure that there is no leakage in gas pipelines 3 1 2
PC5. avoid presence of moisture in vicinity of the working area and work piece
3 1 2
PC6. avoid any unsafe act by self particularly while working in workplace
3 1 2
PC7. identify and use the fire protection tools and equipment based upon the type of fire
3 1 2
PC8. participate in safety drills organized in workplace 3 1 2
PC9.participate in tool box talks as organized in workplace
PC10. identify the location for tack welding 3 1 2
PC11. setup the welding machine as per requirement 10 2 8
PC12. connect work clamps in correct polarity
PC13. ensure that cables do not cause interference in welding
2 1 1
PC14. place the gas cylinders in upright position 2 1 1
PC15. check the welding nozzle prior to begin welding for defects
5 1 4
PC16. check that base metal is properly clamped and secured against movement as applicable
3 1 2
PC17. clean the joint to remove any dust, or foreign particles from the joint
3 1 2
PC18. remove any oil, paints or rust from the joint and its vicinity
PC19. check that all connections are tight and secure. 3 1 2
PC20. select suitable position for welding the joint 6 1 5
PC21. adjust the current and electrode feed rate to suite the requirements
8 1 7
PC22. adjust the flow of gas to move it is compatible with the feeding rate
8 1 7
PC23. strike the arc correctly without causing defects 5 1 4
PC24. maintain proper electrode extension length to avoid defects
5 1 4
PC25. finish the tack smoothly 4 1 3
PC26. avoid overheating of base metal by adjusting the voltage
5 1 4
PC27. carry out welding for necessary length only 3 1 2
Total 100 20 80
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CON/N8001: Work effectively in a team to deliver desired results at the workplace
PC1. pass on work related information/ requirement clearly to the team members
100 10 2 8
PC2. inform co-workers and superiors about any kind of deviations from work
5 1 4
PC3. address the problems effectively and report if required to immediate supervisor appropriately
5 1 4
PC4. receive instructions clearly from superiors and respond effectively on same
5 1 4
PC5. communicate to team members/subordinates for appropriate work technique and method
5 1 4
PC6. seek clarification and advice as per requirement and applicability
10 2 8
PC7. hand over the required material, tools tackles, equipment and work fronts timely to interfacing teams
30 6 24
PC8. work together with co-workers in a synchronized manner
30 6 24
Total 100 20 80
CON/N9001: Work according to personal health, safety and environment protocol at construction site
PC1. identify and report any hazards, risks or breaches in site safety to the appropriate authority
100
10 2 8 PC2. follow emergency and evacuation procedures in case of accidents, fires, natural calamities
PC3. follow recommended safe practices in handling construction materials, including chemical and hazardous material whenever applicable
10 2 8
PC4. participate in safety awareness programs like Tool Box Talks, safety demonstrations, mock drills, conducted at site
5 1 4
PC5. identify near miss , unsafe condition and unsafe act
5 1 4
PC6. use appropriate Personal Protective Equipment (PPE) as per work requirements including: • Head Protection (Helmets) • Ear protection • Fall Protection • Foot Protection • Face and Eye Protection, • Hand and Body Protection • Respiratory Protection (if required)
10 2 8
PC7. handle all required tools, tackles , materials & equipment safely 10 2 8
PC8. follow safe disposal of waste, harmful and hazardous materials as per EHS guidelines 10 2 8
PC9. install and apply properly all safety equipment as instructed
10 2 8
PC10. follow safety protocol and practices as laid down by site EHS department 10 2 8
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PC11. collect and deposit construction waste into identified containers before disposal, separate containers that may be needed for disposal of toxic or hazardous wastes
10 2 8
PC12. apply ergonomic principles wherever required 10 2 8
Total 100 20 80
FIC/N9005 (Developing Entrepreneurial Skills)
PC1. identify gaps in markets for different products/services
100
5 2 3
PC2. identify the customer needs
for different
products/services
10
3
7
PC3. identify different features of products/services to be marketed
10
3
7
PC4 identify the cheap and regular
sources of supply for raw
materials
10
3
7
PC5. determine the pricing of the products depending upon competitive businesses
7
3
4
PC6. identify various mediums online/offline) to sell products/services to target such as customers such as blogs, personal websites, e-commerce portals, exhibitions, stalls, etc.
7
2
5
PC7. identify different sources of loans/funds and the formalities to raise the same
7
3
4
PC8. understand basic government rules and regulations specific to the
region and including registering a
company
10
4
6
PC9. determine the amount of manpower required to run an enterprise for delivering products/services
7
2
5
PC10. deal effectively with all the stakeholders such as vendors, customers,suppliers etc
7
3
4
PC11. assure and maintain quality of products and services delivered
7 2 5
PC12. effectively manage the employees in the enterprise
6 3 3
PC13. do primary accounting and effectively manage money
7 2 5
100 35 65