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54321

Multi-drawer Paper Deck-A1

Service Manual

September 17, 2009 Revision 0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2009

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

0

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Contents Safety Precautions

Points to Note About Turning Off the Main Power Switch ----------0-2Notes Before it Works Serving ---------------------------------------------0-3

1 Product OutlineFeatures -------------------------------------------------------------------------1-2

A lot of sheets of paper can be fed -------------------------------------------- 1-2High productivity ------------------------------------------------------------------- 1-2A variety of media can be fed --------------------------------------------------- 1-2Side guide plate with a free stop mechanism ------------------------------- 1-2

Specifications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4

External View (Front) ------------------------------------------------------------- 1-4External View (Rear) -------------------------------------------------------------- 1-4External View (Internal) ---------------------------------------------------------- 1-5Cross Section ----------------------------------------------------------------------- 1-5

Explanation of Basic Operations ------------------------------------------1-6

2 TechnologyBasic Configuration -----------------------------------------------------------2-2

Functional Configuration --------------------------------------------------------- 2-2Overview of Electrical Circuitry ------------------------------------------------- 2-3Component Configuration ------------------------------------------------------- 2-3

Roller Layout --------------------------------------------------------------------------------- 2-3Sensor Layout ------------------------------------------------------------------------------- 2-4

Drive Configuration ---------------------------------------------------------------- 2-4Basic Operation Outline ---------------------------------------------------------- 2-5

Controls --------------------------------------------------------------------------2-6Overview ----------------------------------------------------------------------------- 2-6Pickup Block ------------------------------------------------------------------------ 2-7

Pickup Control ------------------------------------------------------------------------------- 2-7

Air Assist Control ---------------------------------------------------------------------------- 2-8Air Heater (Option) Control --------------------------------------------------------------- 2-9Swing Operation ---------------------------------------------------------------------------2-10Paper Surface Detection Control ------------------------------------------------------2-10Paper Presence/Absence Detection Control ---------------------------------------2-11

Feed Block -------------------------------------------------------------------------- 2-11Feed Control --------------------------------------------------------------------------------2-11Double Feeding Detection (Option) Control ----------------------------------------2-13

Compartment Block --------------------------------------------------------------2-14Overview -------------------------------------------------------------------------------------2-14Deck Opening/Closing Control ---------------------------------------------------------2-14Lifter Control --------------------------------------------------------------------------------2-15Lifter Failure Detection Control ---------------------------------------------------------2-16Cassette Heater (Option) Control------------------------------------------------------2-17Remaining Paper Level Detection Control ------------------------------------------2-17Switching between Paper Sizes -------------------------------------------------------2-18

Detecting Jams --------------------------------------------------------------------2-19Overview -------------------------------------------------------------------------------------2-19Jam Types -----------------------------------------------------------------------------------2-20

Power Supply ----------------------------------------------------------------------2-21Power Supply -------------------------------------------------------------------------------2-21

Servicing Work --------------------------------------------------------------------2-22Scheduled Servicing ----------------------------------------------------------------------2-22Point to Note When Carrying out Servicing -----------------------------------------2-23Upgrade --------------------------------------------------------------------------------------2-23

3 Periodic ServicingPeriodic Service Works -----------------------------------------------------3-2

4 Parts Replacement and Cleaning ProcedureRemoving this machine ------------------------------------------------------4-2List of Parts ---------------------------------------------------------------------4-9

External Covers -------------------------------------------------------------------- 4-9Main Units --------------------------------------------------------------------------4-10Consumable Parts Requiring Periodic Replacement and Cleaning Points -------------------------------------------------------------------------------- 4-11

Consumable Parts -------------------------------------------------------------------------4-11

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Cleaning Points ----------------------------------------------------------------------------4-12Solenoids ---------------------------------------------------------------------------4-12Clutches -----------------------------------------------------------------------------4-13Motors -------------------------------------------------------------------------------4-14Fans ----------------------------------------------------------------------------------4-15Heaters ------------------------------------------------------------------------------4-16Sensors ------------------------------------------------------------------------------4-17Switches -----------------------------------------------------------------------------4-18PCBs ---------------------------------------------------------------------------------4-19Other ---------------------------------------------------------------------------------4-20

External Covers ------------------------------------------------------------- 4-21External Covers -------------------------------------------------------------------4-21

Removing the Deck Left Front Cover -------------------------------------------------4-21Removing the Deck Rear Left Cover -------------------------------------------------4-22Removing the Deck Rear Right Cover -----------------------------------------------4-22Removing the Deck Right Cover-------------------------------------------------------4-23Removing the Deck Cover --------------------------------------------------------------4-23

Main Units --------------------------------------------------------------------- 4-25Removing the Pickup Unit ------------------------------------------------------4-25Removing the Deck Unit --------------------------------------------------------4-26

Periodic Parts Replacement, Consumable Parts, and Cleaning Parts ---------------------------------------------------------------------------- 4-28

Removing the Deck Pickup Roller (front, rear) ----------------------------4-28Removing the Deck Pickup/Feed Roller ------------------------------------4-29Removing the Deck Separation Roller --------------------------------------4-30Removing the Deck Pull-out Roller -------------------------------------------4-31Removing the Torque Limiter --------------------------------------------------4-32Removing the Deck Pickup Clutch -------------------------------------------4-33Removing the Deck Pull-out Clutch ------------------------------------------4-34Removing the Deck Pickup Roller Release Solenoid--------------------4-35Removing the Bushing ----------------------------------------------------------4-36

Removing the Solenoids -------------------------------------------------- 4-37Removing the Deck Pickup Roller Release Solenoid--------------------4-37Removing the Deck Open/Close Solenoid ---------------------------------4-38

Removing the Clutches ---------------------------------------------------- 4-39 Removing the Deck Pickup Clutch ------------------------------------------4-39

Removing the Deck Pull-out Clutch ------------------------------------------4-39Removing the Motors ------------------------------------------------------ 4-40

Removing the Deck Pickup Motor --------------------------------------------4-40Removing the Vertical Path Upper Feed Motor ---------------------------4-40Removing the Vertical Path Lower Feed Motor ---------------------------4-41Removing the Horizontal Path Feed Motor ---------------------------------4-41Removing the Lifter Motor ------------------------------------------------------4-42Removing the Swing Motor -----------------------------------------------------4-44

Removing the Fans --------------------------------------------------------- 4-45Removing the Power Supply Cooling Fan ----------------------------------4-45Removing the Left Flotation Fan ----------------------------------------------4-46Removing the Right Flotation Fan --------------------------------------------4-47

Removing the PCBs -------------------------------------------------------- 4-48Removing the Deck Driver PCB -----------------------------------------------4-48Removing the DC Power Supply PCB ---------------------------------------4-49Removing the AC Distributor PCB --------------------------------------------4-50Removing the Noise Filter PCB -----------------------------------------------4-51Removing the Deck Open Switch PCB --------------------------------------4-52Removing the Paper Width Detection PCB --------------------------------4-53

5 InstallationHow to check this installation procedure --------------------------------5-2

When using the parts included in the package ----------------------------- 5-2Symbols in the illustration -------------------------------------------------------- 5-2

Points to note before installation ------------------------------------------5-3Checks to Make before Installation ---------------------------------------5-3

Checking the Power Supply ----------------------------------------------------- 5-3Checking the Installation Space ------------------------------------------------ 5-3Installation Precautions ----------------------------------------------------------- 5-4

Checking the Contents ------------------------------------------------------5-5Unpacking Procedure --------------------------------------------------------5-7Installation Procedure ------------------------------------------------------ 5-12

Making Preparations for Installing the Parts on this equipment Side 5-12Making Preparations for Installing Parts on the Host Machine Side -5-14Checking and Adjusting the Heights -----------------------------------------5-21Checking and Adjusting the Tilt ------------------------------------------------5-24

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Connecting to the Host Machine ----------------------------------------------5-26Securing this equipment Stopper ---------------------------------------------5-27Installing Cables -------------------------------------------------------------------5-29Switching between Paper Sizes -----------------------------------------------5-31Installing the Size Indication Plate --------------------------------------------5-32Checking for Operation ----------------------------------------------------------5-33Adjustment of side registration (image write-start position in main scanning direction) ---------------------------------------------------------------5-33

6 AppendixService Tools -------------------------------------------------------------------6-2

Solvents and Oils ------------------------------------------------------------------ 6-2General Circuit Diagram -----------------------------------------------------6-3

General Circuit Diagram --------------------------------------------------------- 6-3

Safety PrecautionsPoints to Note About Turning Off the Main Power SwitchNotes Before it Works Serving

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Safety Precautions > Points to Note About Turning Off the Main Power Switch

Safety Precautions > Points to Note About Turning Off the Main Power Switch

Points to Note About Turning Off the Main Power Switch

This equipment does not have a main power switch, but it has only a leakage breaker.This equipment is powered when the main power switch of the host machine is turned on.The leakage breaker detects overcurrent and power leakage.

MEMO: Explain to the customer that the leakage breaker must be checked once or twice a month and the result must be recorded.

Leakage breaker

F-0-1F-0-1

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Safety Precautions > Notes Before it Works Serving

Safety Precautions > Notes Before it Works Serving

Notes Before it Works Serving

Caution

At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.

Caution

Do not turn off the power switch (of the host machine) when downloading is under way.

Turning off the main power switch while downloading is under way can disable the machine.

1

1 Product Outline

Product OutlineFeaturesSpecificationsNames of PartsExplanation of Basic Operations

■■■■

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11-2

1-2

Product Outline > Features > Side guide plate with a free stop mechanism

Product Outline > Features > Side guide plate with a free stop mechanism

Features

A lot of sheets of paper can be fedA maximum of 6000 sheets (3 decks x 2000 sheets (80 g/m2).

High productivityProductivity of a maximum of 75 PPM is assured.

A variety of media can be fedThis equipment can feed coated/thick and handle 52 to 300 g/m2 media.

Side guide plate with a free stop mechanismYou can easily change the position of the side guide plate when setting paper in the deck.

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11-3

1-3

Product Outline > Specifications

Product Outline > Specifications

Specifications

Pickup method Retard separation + Air assistSource of paper 3 decks (upper, middle, and lower) Paper accommodation Front loadingMedia type Thin, Plain, Heavy, Recycled, Color, Pre-punched, Bond Paper, Labels,

Transparency, Tab Paper, Coated, Texture Paper, VellumMedia size A3, B4, A4, A4R, B5, B5R, 13" x 19" (330.2 x 482.6 mm), 12" x 18" (304.8

x 457.2 mm), 11" x 17", LGL, LTR, LTRR, EXEC, EXECR, 12 5/8" x 17 3/4" (320 x 450 mm) and Irregular Size (7 1/8" x 7 1/8" to 13" x 19 1/4" (182 mm x 182 mm to 330.2 mm x 487.7 mm))

Media size switching Switched by the user (free stop)Stack height (number of sheets)

Each deck: 210 mm (2000 sheets, 80 g/m2)

Media type detection No (Input from the control panel of the host machine.)Media size detection No (Input from the control panel of the host machine.)Remaining paper level detection

Yes (Displayed on the control panel of the host machine.)

Speed shift between sections

None (Fixed speed)

Operation switch Deck open switchDisplay NoneDimensions 985 (W) × 797 (D) × 1098 (D) mmWeight About 150 kgPower supply 100 VAC to 240 VAC (50 to 60 Hz)Options Double feeding sensor unit, air heater unit, cassette heater unit, and

cassette heater mounting kitT-1-1T-1-1

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11-4

1-4

Product Outline > Names of Parts > External View (Rear)

Product Outline > Names of Parts > External View (Rear)

Names of Parts

External View (Front)

Deck openswitch

Middle deck

Lower deck

Deck left front cover

Upper deck

Deck upper front coverDeck upper rear cover

F-1-1F-1-1

External View (Rear)

Deck RearRight Cover

Cassetteheater switch

Power plug

Leakage breaker

Deck Right Cover

Deck RearLeft Cover

F-1-2F-1-2

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11-5

1-5

Product Outline > Names of Parts > Cross Section

Product Outline > Names of Parts > Cross Section

External View (Internal)

Side guide plateRear guide plate

F-1-3F-1-3

Cross Section

[1][2][3][4][5]

[6]

[7]

[8]

[9]

[10]

[1][2][3][4]

[1][2]

[3]

[4]

[11]

[13]

[12]

[14]

[15]

[11][12]

[12]

[1] Deck pickup roller [9] Horizontal path feed right roller[2] Deck pickup/feed roller [10] Horizontal path feed left roller[3] Deck separation roller [11] Pickup block[4] Deck pull-out roller [12] Lifter[5] Vertical path Upper feed roller [13] Upper deck[6] Vertical path Middle feed roller [14] Middle deck[7] Vertical path lower feed roller [15] Lower deck[8] Lower deck feed roller

F-1-4F-1-4

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1-6

Product Outline > Explanation of Basic Operations

Product Outline > Explanation of Basic Operations

Explanation of Basic Operations

Deck open switch

Cassette heater switch

F-1-5F-1-5

[1] Deck open switchUsed to open the deck.

LED stays lit.: No paperLED blinks: The lifter is moving up or down.LED stays unlit: Paper is present with the deck open or closed.

[2]Cassette heater switchUsed to turn on/off the cassette heater.

ON: Always power onOFF: Always power off

MEMO:The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.

Heater mark Cassette heater switch

F-1-6F-1-6

2

2 Technology

TechnologyBasic ConfigurationControls

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2-2

Technology > Basic Configuration > Functional Configuration

Technology > Basic Configuration > Functional Configuration

Basic Configuration

Functional ConfigurationThis equipment consists of four major blocks: power supply block, deck block, pickup block, and feed block.

Power supply block [1] Supplies power to every block.Deck block [2] Supplies paper from a deck during printing. It consists of three decks. Pickup block [3] Picks up sheets one by one from the deck block and hands them over to the

feed unit. It is provided for each deck in the deck block.Feed block [4] Feeds the paper received from each pickup block to the host machine.

MEMO:This equipment does not have a microcomputer (CPU). It is controlled by the DC controller PCB of the host machine.

T-2-1T-2-1

1.Power supply block

4.Feed block 3.Pickup block

2.Deck block

F-2-1F-2-1

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22-3

2-3

Technology > Basic Configuration > Component Configuration > Roller Layout

Technology > Basic Configuration > Component Configuration > Roller Layout

Overview of Electrical Circuitry

The electrical mechanisms of this equipment are controlled by the host machine(DC controller PCB) and deck driver PCB.

DC Power supply PCB

AC distributor PCB

DC/DCconverter

Air heater PCB(options)

Regulator

Noise filter PCB

Leakagebreaker

Host machine

Motor

Fan

Clutch

switch

Sensor

Solenoid

Sensor(options)

Deck driverPCB

Motordriver

Cassette heater(options)

Air heater(options)

F-2-2F-2-2

Component ConfigurationRoller Layout

[1][2][3][4][5]

[8] [1][2][3][4]

[1][2]

[3]

[4]

[6]

[7]

[9]

[10]

[1] Deck pickup roller [6] Vertical path Middle feed roller[2] Deck pickup/feed roller [7] Vertical path lower feed roller[3] Deck separation roller [8] Lower deck feed roller[4] Deck pull-out roller [9] Horizontal path feed right roller[5] Vertical path Upper feed roller [10] Horizontal path feed left roller

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F-2-3F-2-3

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2-4

Technology > Basic Configuration > Drive Configuration

Technology > Basic Configuration > Drive Configuration

Sensor LayoutOnly the optical sensors on the pickup path are shown below.

S102

S101

S202

S201

S302

S301

S001

S002

S003S009

S005

S010

S004

S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor

■

F-2-4F-2-4

Drive Configuration

M004

M003

CL101

CL102

M001

CL202

CL301

SL101 M102

SL201 M202

M302SL301

M101

M201

M301

SL102

SL202

CL302 SL302

M002

CL201

M001:deck pickup motor SL102:Upper deck open/close solenoidM002:Vertical path Upper feed motor SL201:Middle deck pickup roller release solenoidM003:Vertical path Lowerfeed motor SL202:Middle deck open/close solenoidM004:Horizontal path feed motor SL301:Lowerdeck pickup roller release solenoidM101:Upper deck lifter motor SL302:Lowerdeck open/close solenoidM201:Middle deck lifter motor CL101:Upper deck pickup clutchM301:Lowerdeck lifter motor CL102:Upper deck pull-out clutchM102:Upper deck swing motor CL201:Middle deck pickup clutchM202:Middle deck swing motor CL202:Middle deck pull-out clutchM302:Lowerdeck swing motor CL301:Lowerdeck pickup clutchSL101:Upper deck pickup roller release solenoid CL302:Lowerdeck pull-out clutch

F-2-5F-2-5

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2-5

Technology > Basic Configuration > Basic Operation Outline

Technology > Basic Configuration > Basic Operation Outline

Basic Operation Outline

This equipment feeds paper to the host machine. The unit configuration and pickup operation of the upper, middle, and lower decks are the same. The paper picked up from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper caused by double feeding is delivered to the escape tray via the escape path in the host machine.

Paper pickup

Paper feed

Paper delivery to host machine

F-2-6F-2-6

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2-6

Technology > Controls > Overview

Technology > Controls > Overview

Controls

OverviewItem Explanation of operation Reference

1. Pickup block Pickup control The pickup block picks up sheets one by one from the deck block and hands them over to the feed block.

p. 2-7

Air assist control The flotation fan blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.

p. 2-8

Air heater (option) control

A left flotation fan with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.

p. 2-9

Swing operation The swing operation of the shutter moves itself up and down while a flotation fan blows air against paper. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.

p. 2-10

Paper surface detection

When the paper surface sensor detects the top surface of paper with the upward movement of the lifter, the lifter stops to keep the top surface of paper at the pickup position.

p. 2-10

Paper presence/absence detection control

When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor, the host machine indicates the absence of paper on its control panel.

p. 2-11

2. Feed block Feed control Paper fed from each deck is fed to the host machine via the vertical and horizontal paths.

p. 2-11

Double feed detection control (Option)

The double feeding sensor mounted on the horizontal path emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level.

p. 2-13

Item Explanation of operation Reference3. Compartment Deck open/close

controlWhen the deck open switch is pressed, the lifter starts to descend. When the lifter HP sensor detects the home position of the lifter, the lifter stops and the deck open/close solenoid turns on to unlock the deck.

p. 2-14

Lifter control The lifter is connected to the drive shaft via a cable, and is moved up or down by the deck lifter motor.

p. 2-15

Lifter error detection control

When the lifter moves up or down, three types of error detection are performed, i.e., upper limit detection to prevent excessive ascension of lifter, lower limit detection to prevent excessive descension of lifter, and foreign object detection to stop the lifter to prevent the equipment from being damaged.

p. 2-16

Cassette heater control (Option)

The cassette heater makes the temperature inside the deck suitable to reduce the humidity, thus facilitating separation of paper.

p. 2-17

Remaining paper level detection control

The level of the paper remaining in the deck is detected by counting the lifter motor pulses that represent the distance of movement of paper from the lifter HP sensor to the paper surface sensor.

p. 2-17

Paper size switching control

To switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.

p. 2-18

4. Power supply block

Power supply The power supply block supplies DC power to the motors, solenoids, clutches, and other components.

p. 2-21

5. Others Jam detection The signal from the sensor is read at the check timing recorded in the host machine to judge whether paper is present and fed normally.

p. 2-19

T-2-2T-2-2

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2-7

Technology > Controls > Pickup Block > Pickup Control

Technology > Controls > Pickup Block > Pickup Control

Pickup BlockPickup Control

The pickup block picks up sheets from the deck one by one and feeds them to the feed block.The papers set in the deck is held up by the lifter, and is kept to a specific paper pickup position.When the Start key on the host machine is pressed, the deck pickup clutch (CL101, CL201, CL301) goes on in response, the drive of the deck pickup motor (M001) starts to rotate the pickup roller to pick up paper. At this time, the deck pickup/feed roller and the deck separation roller operate to make sure that only a single sheet of paper ispicked up and moved. Thereafter, when the deck pickup sensor (S101, S201, S301) detects paper, the deck pickup roller release solenoid (SL101, SL201, SL301) goes on to move the deck pickup roller away from the stack of paper. Then, paper runs against the deck pull-out roller to form a loop, thus correcting skewing of paper. When the deck pull-out clutch (CL102, CL202, CL302) turns on after correction of paper skewing, the deck pickup motor (M001) drives the deck pull-out roller to deliver paper to the feed unit.

MEMO:Pickup control is performed in the same manner for all decks.

Deck Driver Pcb

Host machine

M001Deck Pull-out Roller

Deck pickup rollerDeck pickup/feed rollerDeck separation roller

S102S202S302

S101S201S301

Deck pull-out sensor detection signalDeck pickup sensor detection signalDeck pull-out clutch drive signalDeck pickup clutch drive signalDeck pickup motor drive signalDeck pickup roller release solenoid drive signal

CL102/CL202/CL302 CL101/

CL201/CL301

SL101/SL201/SL301

■

F-2-7F-2-7

S101S201S301

M001

CL102/CL202/CL302

Deck pull-out roller

Deck pickup/Feed roller

Deck separation roller

S102S202S302

CL101/CL201/CL301

Deck pickup roller

SL101/SL201/SL301

M001:deck pickup motor S101:Upper deck pull-out sensorSL101:Upper deck pickup roller release solenoid S201Middle deck pull-out sensorSL201:Middle deck pickup roller release solenoid S301:Lowerdeck pull-out sensorSL301:Lowerdeck pickup roller release solenoid S102:Upper deck pickup sensorCL101:Upper deck pickup clutch S202:Middle deck pickup sensorCL201:Middle deck pickup clutch S302:Lowerdeck pickup sensorCL301:Lowerdeck pickup clutchCL102:Upper deck pull-out clutchCL202:Middle deck pull-out clutchCL302:Lower deck pull-out clutch

F-2-8F-2-8

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22-8

2-8

Technology > Controls > Pickup Block > Air Assist Control

Technology > Controls > Pickup Block > Air Assist Control

Air Assist ControlTo facilitate separation of coated paper, this equipment executes air-assisted control. The flotation fan (FAN101, FAN201, FAN301, FAN202, FAN302) blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.

MEMO:Air-assisted control is performed in the same manner for all decks.

Cool air

Pickup direction

Paper

Pickup roller

Pickup/Feed roller

Separation roller

Right flotation fan(FAN102/202/302)

Left flotation fan(FAN101/201/301)

Cool air

■

F-2-9F-2-9

Air-assisted control is performed by the DC controller PCB of the host machine via the deck driver PCB.The air-assisted control items are listed below.

MEMO:The flotation fan (FAN201, FAN301, FAN202, FAN302) and swing motor (M202, M302) are also controlled in the same manner as the following flotation fan (FAN101, FAN102) and swing motor (M102).

Paper typeLeft flotation fan

(FAN101)Right flotation fan *1

(FAN102)Swing motor

(M102)Non-coated paper(52 to 150 g/m2)

OFF OFF OFF

Non-coated paper(151 to 300 g/m2)

ON (13V) ON (13V) ON

Coated paper ON *2 ON *2 ONTransparency ON (12V) ON (12V) ONTexture paper ON (13V) ON (13V) ONLabels ON (12V) ON (12V) ON

*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.

*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).

T-2-3T-2-3

2

22-9

2-9

Technology > Controls > Pickup Block > Air Heater (Option) Control

Technology > Controls > Pickup Block > Air Heater (Option) Control

Air Heater (Option) ControlTo facilitate separation of coated paper in a high-humidity environment, an air heater unit (HT101, HT202, HT301) is available optionally. A left flotation fan (FAN101, FAN201,FAN301) with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.

MEMO:The air heater can be mounted in each deck.

warm air

Air heater (HT101/201/301)

Pickup direction

Paper

Cool air

Left flotation fan(FAN101/201/301)

Right flotation fan(FAN102/202/302)

Pickup roller

Pickup/Ffeed roller

Separation roller

■

F-2-10F-2-10

Air heater control is performed by the DC controller PCB of the host machine via the deck driver PCB.Air heater control items are listed below.

MEMO:The air heater (HT201, HT301), flotation fan (FAN201, FAN301, FAN202, FAN302), and swing motor (M202, M302) are also controlled in the same manner as the following air heater (HT101), flotation fan (FAN101, FAN102), and swing motor (M102).

Paper typeAir heater(HT101)

Left flotation fan(FAN101)

Right flotation fan *1(FAN102)

Swing motor(M102)


OFF OFF OFF OFF


OFF ON (13V) ON (13V) ON

Coated paper ON *3 ON *2 ON *2 ONTransparency OFF ON (12V) ON (12V) ONTexture paper OFF ON (13V) ON (13V) ONLabels OFF ON (12V) ON (12V) ON

*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.

*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).

*3: The air heater temperature control changes (60ºC/90ºC OFF) depending on the temperature and humidity detected by the environment sensor (S008).

T-2-4T-2-4

2

22-10

2-10

Technology > Controls > Pickup Block > Paper Surface Detection Control

Technology > Controls > Pickup Block > Paper Surface Detection Control

Swing OperationThis equipment combines the air blowing operation against coated paper with the swing operation of the shutter to improve separation of coated paper. The swing motor (M102, M202, M302) drives the shutter to move up and down. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.The swing HP sensor (S116, S216, S316) detects a failure of up and down operation of the shutter and the home position of the shutter.

MEMO:Swing operation is performed in the same manner for all decks.

Swing motor(M102/202/302)

Swing hp sensor(S116/216/316)

sutter

sutter

■

F-2-11F-2-11

Paper Surface Detection ControlThe paper surface sensor (S104, S204, S304) mounted at the pickup roller of each deck is used to detect the paper surface. When the paper surface detection lever is pushed up by the top surface of paper with the upward movement of the lifter, the paper surface detection sensor detects it and the lifter stops to keep the top surface of paper at the pickup position.

Deck driver PCB

Host machine S104

S204S304

Paper surface sensor detction signal

Paper surface detecting lever

Paper surface sensor(S104/204/304)

Paper surface detectinglever

■

F-2-12F-2-12

F-2-13F-2-13

2

22-11

2-11

Technology > Controls > Feed Block > Feed Control


Paper Presence/Absence Detection ControlThe presence/absence of paper inside each deck is checked by the deck paper sensor (S103, S203, S303).When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor (S103, S203, S303), the host machine indicates the absence of paper on its control panel.

Paper presence

S103S203S303

Paper detecting lever

Lifter

Paper absence

S103S203S303

Lifter

Paper detecting lever

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●

●F-2-14F-2-14

F-2-15F-2-15

Feed BlockFeed Control

Paper fed from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper cased by double feeding or jam is delivered to the escape tray via the escape path in the host machine.

[1]

[2]

[A]Host machine[B]Paper deck[1]Escape path (belongs to the host machine)[2]Horizontal Path[3]Vertical Path[4]Escape tray

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F-2-16F-2-16

2

22-12

2-12



1. Vertical Patha. Upper Deck

For the paper picked up from the upper deck, the drive of the vertical path upper feed motor (M002) and vertical path lower feed motor (M003) triggers rotation of the vertical path upper feed roller, vertical path middle feed roller, and vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path upper sensor (S001), vertical path middle sensor (S002), and vertical path lower sensor (S003).

b. Middle DeckFor the paper picked up from the middle deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path lower sensor (S003).

c. Lower deckFor the paper picked up from the lower deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the lower deck feed sensor (S004).

2. Horizontal Patha. Upper deck/Middle deck/Lower deck

For the paper fed from the vertical path, the drive of the horizontal feed (M004) triggers the rotation of the horizontal feed right roller and the horizontal feed left roller to feed paper on the horizontal path at 750 mm/sec. When the delivery sensor (S005) detects the leading edge of paper, the paper stopstemporarily at the entrance to the pickup block of the host machine. The paper is then delivered to the host machine after synchronizing with the operation of the host machine.The paper feed state is detected by the delivery sensor (S005).

Delivery sensor(S005)

Horizontal path feed motor(M004)

Vertical path upper feed motor(M002)

Horizontal path feed left roller

Horizontal path feed right roller

Vertical path lower feed motor(M003)

Vertical path upperfeed roller

Vertical path uppersensor(S001)

Vertical path middlesensor(S002)

Vertical path lowersensor(S003)

Vertical path middlefeed roller

Vertical path lowerfeed roller

Lower deck feed roller

Lower deck feedsensor(S004)

F-2-17F-2-17

2

22-13

2-13

Technology > Controls > Feed Block > Double Feeding Detection (Option) Control

Technology > Controls > Feed Block > Double Feeding Detection (Option) Control

Double Feeding Detection (Option) ControlA double feeding sensor (S009, S010) is available optionally to detect double feeding of paper. If the double feeding sensor (PS009, S010) mounted on the horizontal path detects double feeding of paper, it is judged as being a double feeding jam.The double feeding sensor (PS009, S010) emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level. The layer of the air between double-fed sheets lowers the echo level. When a double feeding jam occurs, the sheets preceding the double-fed sheet are fed to the host machine. The double-fed sheet and its succeeding sheets are fed to the escape tray via the escape path.

Double feeding sensor (Receive)（S009）

Double feeding sensor(Transmission)（S010）

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F-2-18F-2-18

2

22-14

2-14

Technology > Controls > Compartment Block > Deck Opening/Closing Control

Technology > Controls > Compartment Block > Deck Opening/Closing Control

Compartment BlockOverview

This equipment has three decks: upper deck, middle deck, and lower deck.Each deck can accommodate 2000 sheets of paper (80 g/m2).

Deck Opening/Closing ControlWhen the deck open switch is pressed, the lifter motor (M101, M201, M301) rotates and the lifter starts to descend. When the lifter HP sensor (S111, S211, S311) detects the home position of the lifter, the lifter stops and the deck open/close solenoid (SL102, SL202, SL302) turns on to unlock the deck. The unlocked deck is pushed forward several centimeters by the force of the spring. The unlock of the deck is delayed to fully press down the paper being fed, and prevent the paper from being caught in traps such as a guide, and enable the additional paper supply. If the pull-out sensor (S102, S202, S302) has been turned on due to a jam or any other fault in the pickup block, the deck does not open until you open the deck left front cover and remove paper. To close the deck, push the deck with hands to set it in the equipment. The closing of the deck is detected by the deck safety switch (S108, S208, S308), moving the lifter up to the pickup position

MEMO:Deck opening/closing control is performed in the same manner for all decks.

■

■Deck open/close solenoid

(SL102/SL202/SL303)

Spring

Lifter hp hensor(S111/S211/S311)

Deck

Deck open/close arm

Deck safety switch（S108/S208/308)

Spring

F-2-19F-2-19

2

22-15

2-15

Technology > Controls > Compartment Block > Lifter Control

Technology > Controls > Compartment Block > Lifter Control

Lifter ControlThe lifter of this equipment is connected to the drive shaft via a cable, and is driven by the deck lifter motor (M101, M201, M301).The equipment changes the direction of motor rotation to move up or down the lifter.

Ascension ControlThe lifter starts to move up when the deck safety switch (S108, S208, S308) detects that the deck has been set in place.The lifter then stops when the paper surface sensor (S104, S204, S304) mounted at the pickup roller of the deck detects the top surface of the stack of paper placed on the lifter.A lifter upper limit sensor (S105, S205, S305) is used to prevent damage to this equipment in case where the lifter continues to ascend for some reason after the sensor lever blocks the paper surface sensor (S104, S204, S304).The obstacle sensor (S106, S206, S306) is also used to prevent damage to this equipment and prevents foreign objects inside the compartment from hitting the ceiling before the paper surface sensor (S104, S204, S304) detects the top surface of the stack of paper.

Descension ControlWhen the deck open switch is pressed, the lifter starts to descend to the position where the lifter HP sensor (S111, S211, S311) turns on. A lifter lower limit sensor (S112, S212, S312) is used to prevent damage to this equipment in case where the lifter continues to descend due to some reason after turning on of the lifter HP sensor (S111, S211, S311).

MEMO:Lifter control is performed in the same manner for all decks.

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●

●

Dec

k dr

iver

PC

B

Hos

t mac

hine

Paper surface sensor detection signal

Lifter upper limit sensordetection signal

Lifter HP sensor detection signalLifter moter drive signalLifter lower limit sensor detection signalForeign substance sensor detection signalDeck safety switch detection signal

S104S204S304

S105S205S305

S106S206S306

S111S211S311 S112

S212S312

S108S208S308

M101M201M301

F-2-20F-2-20

2

22-16

2-16

Technology > Controls > Compartment Block > Lifter Failure Detection Control

Technology > Controls > Compartment Block > Lifter Failure Detection Control

Lifter Failure Detection ControlThree types of failure detection control are performed during ascension/descension of the lifter. The deck in which a failure has been detected cannot be used because of occurrence of an alarm; however, other decks can be used continuously.

Upper Limit DetectionIn the case where the ascending lifter cannot be stopped due to a failure such as a failure in the paper surface sensor (S104, S204, S304), the deck may be broken.In order to prevent excess upward movement of the lifter, the lifter upper limit sensor (S105, S205, S305) detects the upper limit of the lifter position.

Lower Limit Detection In the case where the descending lifter cannot be stopped due to a failure such as a failure in the lifter HP sensor (S111, S211, S311), the deck may be broken.In order to prevent excess downward movement of the lifter, the lifter lower limit sensor (S112, S212, S312) detects the lower limit of the lifter position.

Foreign Body DetectionIn the case that small-size paper has been set on the deck and the lifter goes up with foreign matters or paper remained in the space, these foreign matters mayreach the upper limit before the paper surface sensor (S104, S204, S304) detects the paper. When this happens, the deck will be damaged as the lifter continues to moveupward. The foreign body sensor (S106, S206, S306) detects foreign matters and controls the lifter's upward movement.

MEMO:Lifter failure control is performed in the same manner for all decks.

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●

●

●

Lifter HP sensor flug

Lifter upper limit sensor flug

Lifter upper sensor（S105/205/305）

Lifter HP sensor（S111/211/311）

Lifter lower limit sensor（S112/212/312）

Foreign substancesensor flug

Foreign substance sensor（S106/206/306）

F-2-21F-2-21

2

22-17

2-17

Technology > Controls > Compartment Block > Remaining Paper Level Detection Control

Technology > Controls > Compartment Block > Remaining Paper Level Detection Control

Cassette Heater (Option) ControlTo facilitate separation of paper in a high humidity environment, a cassette heater unit is available optionally. When the cassette heater (CHT201, CHT301) is powered, the temperature in the deck becomes suitable and thereby the humidity lowers, facilitating separation of paper. When the cassette heater switch mounted at the rear of this equipment is set at OFF, the cassette heater (CHT201, CHT301) is not powered. When the cassette heater switch is set to ON, the cassette heater is continuously powered..

MEMO:The cassette heater (CHT201, CHT301) can only be mounted in the middle and lower decks because the upper deck can be warmed by these decks.

Cassette heater(middle deck)（CHT201）

Cassette heater(lower deck)（CHT301）

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F-2-22F-2-22

Remaining Paper Level Detection ControlThe level of the paper remaining in the deck is detected by counting the lifter motor (M101, M201, M301) pulses that represent the distance of movement of paper from the lifter HP sensor (S111, S211, S311) to the paper surface sensor (S104, S204, S304). The count is updated during ascension of the lifter during pickup operation. The count is reset at power-on, where the power is turned on or the deck is opened to turn on the HP sensor (S111, S211, S311). The remaining paper level is indicated on the display on the host machine.

MEMO:Remaining paper level detection control is performed in the same manner for all decks.

Dec

k dr

iver

PC

B

Hos

t mac

hine

Paper sueface sensor detection signal

S104S204S304

M101M201M301

Lifter HP sensor detection signal

S111S211S311

Lifter moter drive signal

Lifter

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F-2-23F-2-23

2

22-18

2-18

Technology > Controls > Compartment Block > Switching between Paper Sizes

Technology > Controls > Compartment Block > Switching between Paper Sizes

Switching between Paper SizesTo switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.

1) In the user mode of the host machine, select [Additional function] > [Common settings] >[Paper registration].

2) Select a deck, and then click [Setting].

3) Select a paper size.

MEMO:The paper size can be switched in the same manner for all decks.

Side guide plate

Rear guide plate

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F-2-24F-2-24

2

22-19

2-19

Technology > Controls > Detecting Jams > Overview

Technology > Controls > Detecting Jams > Overview

Detecting JamsOverview

This equipment has the sensors listed below to detect if the paper is correctly fed.It reads the signal from the sensor at the check timing recorded in the host machine to judge whether there is jam or not.If the host machine detects a jam, it delivers the sheets picked up before occurrence of the paper jam, and then stops the machine.After stopping the machine, it displays the jam recovery procedure on the control panel.

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S102

S101

S202

S201

S302

S301

S001

S002

S003S009

S005

S010

S004

S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor

F-2-25F-2-25

2

22-20

2-20

Technology > Controls > Detecting Jams > Jam Types

Technology > Controls > Detecting Jams > Jam Types

Jam TypesJam sensors, detection timings, and jam codes are listed below.

Jam types Sensor Detection timing Display codeUpper deck pickup sensor delay jam S101 The pickup sensor does not turn on if the specified time has lapsed since pickup operation had started. 011EMiddle deck pickup sensor delay jam S201 0120Lower deck pickup sensor delay jam S301 0122Upper deck pull-out sensor delay jam S102 The pull-out sensor does not turn on if the specified time has lapsed since the pickup sensor had turned on. 011FMiddle deck pull-out sensor delay jam S202 0121Lower deck pull-out sensor delay jam S302 0123Vertical path upper sensor delay jam S001 The vertical path upper sensor does not turn on if the specified time has lapsed since the upper deck pull-out roller had started

paper feed operation. 0125

Vertical path middle sensor delay jam S002 The vertical path middle sensor does not turn on if the specified time has lapsed since the vertical path upper sensor had turned on.

0126

Vertical path lower sensor delay jam S003 The vertical path lower sensor does not turn on if the specified time has lapsed since the middle deck pull-out roller had started paper feed operation.The vertical path lower sensor does not turn on if the specified time has lapsed since the vertical path middle sensor had turned on.

0127

Lower deck feed sensor delay jam S004 The lower deck feed sensor does not turn on if the specified time has lapsed since the lower deck pull-out roller had started paper feed operation.

0124

Delivery sensor delay jam S005 The delivery sensor does not turn on if the specified time has lapsed since the vertical path lower sensor had turned on.The delivery sensor does not turn on if the specified time has lapsed since the lower deck feed sensor had turned on.

0129

Upper deck pull-out sensor stationary jam S102 The pull-out sensor does not turn off if the specified time has lapsed since the sensor had turned on. 021FMiddle deck pull-out sensor stationary jam S202 0221Lower deck pull-out sensor stationary jam S302 0223Vertical path upper sensor stationary jam S001 The vertical path upper sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0225Vertical path middle sensor stationary jam S002 The vertical path middle sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0226Vertical path lower sensor stationary jam S003 The vertical path lower sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0227Lower deck feed sensor stationary jam S004 The lower deck feed sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0224Delivery sensor stationary jam S005 The delivery sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0229Pickup block power-on jam (upper deck) S102 The pull-out sensor is on at the pickup operation has started, power switch of the host machine has turned on, warm-up has

completed or while the host machine is being standby.0A1F

Pickup block power-on jam (middle deck) S202 0A21Pickup block power-on jam (lower deck) S302 0A23Feed block power-on jam S001 One of the following sensors is on at the power switch of the host machine has turned on, warm-up has completed, pickup

operation has started or while the host machine is being standby:Vertical path upper sensor/Vertical path middle sensor/Vertical path lower sensor/Lower deck feed sensor/Delivery sensor.

0A25S002 0A26S003 0A27S004 0A24S005 0A29

Double feeding (when optional double-feeding sensor is mounted)

S009/S010 Check for double feeding after paper has stopped in the horizontal path temporarily. 2828

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T-2-5T-2-5

2

22-21

2-21

Technology > Controls > Power Supply > Power Supply

Technology > Controls > Power Supply > Power Supply

Power SupplyPower Supply

The DC power supply is provided for this equipment by the DC Power supply PCB.The DC Power supply PCB generates and provides the DC power supply (+24V) for the Deck driver PCB.

CHT201

CHT301

SW001

FUS001

Upper deckair heaterPCB(option)

HT101

HT201

HT301

Remote signal

+24V

FanFAN001

FanFAN101, FAN201, FAN301,FAN102, FAN202, FAN302

DC/DCconverter

MotorM001, M002, M003,M004

SensorsS010

S007

MotorM101, M201, M301

MotorM102, M202, M302

SolenoidSL101, SL201, SL301,SL102, SL202, SL302

ClutchCL101, CL201, CL301,CL102, CL202, CL302

Motordriver

+5V +3.3V

+5V Logic SystemSensors

S001, S002, S003, S004,S005, S006, S008,S009

SensorsS101, S102, S103, S104, S105,S106, S111, S112, S113, S114, S116

S108


Middle deck open switch PCBMiddle deck paper width sensor PCB


Lower deck open switch PCB

Lower deck paper width sensor PCB

Remote signal

S208 S308

Deck driver PCB

Upper deckopen switch PCB

Upper deck paper width sensor PCB

NoisefilterPCB

DC Power supply PCB

Host machine

ACdistributorPCB

Middle deckair heaterPCB(option)

Lower deckair heaterPCB(option)

DC/DCconverter

+3.3V Logic SystemRegulator

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F-2-26F-2-26

2

22-22

2-22

Technology > Controls > Servicing Work > Scheduled Servicing

Technology > Controls > Servicing Work > Scheduled Servicing

CHT201:Cassette heater (middle deck) S103:Upper deck paper presence/absence sensorCHT301:Cassette heater (lower deck) S104:Upper deck paper surface sensorCL101:Upper deck pickup clutch S105:Upper deck lifter upper limit sensorCL102:Upper deck pull-out clutch S106:Upper deck foreign substance sensorCL201:Middle deck pickup clutch S108:Upper deck safety switchCL202:Middle deck pull-out clutch S111:Upper deck lifter HP sensorCL301:Lower deck pickup clutch S112:Upper deck lifter lower limit sensorCL302:Lower deck pull-out clutch S116:Upper deck swing HP sensorFAN001:Power supply cooling fan S201:Middle deck pickup sensorFAN101:Upper deck left flotation fan S202:Middle deck pull-out sensorFAN102:Upper deck right flotation fan S203:Middle deck paper presence/absence sensorFAN201:Middle deck left flotation fan S204:Middle deck paper surface sensorFAN202:Middle deck right flotation fan S205:Middle deck lifter upper limit sensorFAN301:Lower deck left flotation fan S206:Middle deck foreign substance sensorFAN302:Lower deck right flotation fan S208:Middle deck safety switchFUS001:Leakage breaker S211:Middle deck lifter HP sensorHT101:Air heater unit S212:Middle deck lifter lower limit sensorHT201:Air heater unit S216:Middle deck swing HP sensorHT301:Air heater unit S301:Lower deck pickup sensorM001:Deck pickup motor S302:Lower deck pull-out sensorM002:Vertical path upper feed motor S303:Lower deck paper presence/absence sensorM003:Vertical path lower feed motor S304:Lower deck paper surface sensorM004:Horizontal path feed motor S305:Lower deck lifter upper limit sensorM101:Upper deck lifter motor S306:Lower deck foreign substance sensorM102:Upper deck swing motor S308:Lower deck safety switchM201:Middle deck lifter motor S311:Lower deck lifter HP sensorM202:Middle deck swing motor S312:Lower deck lifter Lower limit sensorM301:Lower deck lifter motor S316:Lower deck swing HP sensorM302:Lower deck swing motor SL101:Upper deck pickup roller release solenoidS001:Vertical path upper sensor SL102:Upper deck open/close solenoidS002:Vertical path middle sensor SL201:Middle deck pickup roller release solenoidS003:Vertical path lower sensor SL202:Middle deck open/close solenoidS004:Lower deck feed sensor SL301:Lower deck pickup roller release solenoidS005:Delivery sensor SL302:Lower deck open/close solenoidS006:Deck left front cover open/close sensor SW001:Cassette heater switchS007:Deck left front cover safety switchS008:Environment sensorS009:Double feeding sensor (receive)S010:Double feeding sensor (transmission)S101:Upper deck pickup sensorS102:Upper deck pull-out sensor

Servicing WorkScheduled Servicing

When the endurance time of a part expires soon, replace and/or clean it as required.

Item Part nameExpected service life

Qty Operation Reference

Periodically replaced parts

None

Consumable parts

Deck pickup roller (front)

500,000 sheets

3 (1piece x 3 decks)

Replacement p. 4-28

Deck pickup roller (rear)

500,000 sheets


Replacement

Deck pickup/feed roller

500,000 sheets


Replacement p. 4-29


500,000 sheets


Replacement p. 4-30

Deck pickup clutch 4,000,000 sheets


Replacement p. 4-33

Deck pull-out clutch

4,000,000 sheets


Replacement p. 4-34

Deck pickup roller release solenoid

4,000,000 sheets


Replacement p. 4-35

Deck pull-out roller 6,000,000 sheets


Replacement p. 4-31

Bushing (Φ5/ pickup unit)

6,000,000 sheets

6 (2pieces x 3 decks)

Replacement p. 4-36


6,000,000 sheets


Replacement


6,000,000 sheets


Replacement

Torque limiter (pickup unit)

7,500,000 sheets


Replacement p. 4-32

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2-23

Technology > Controls > Servicing Work > Upgrade

Technology > Controls > Servicing Work > Upgrade

Item Part nameExpected service life

Qty Operation Reference

Periodically serviced parts


100,000 sheets


Cleaning p. 4-28

Deck pickup roller (rear)

100,000 sheets


Cleaning


100,000 sheets


Cleaning p. 4-29


100,000 sheets


Cleaning p. 4-30

Deck pull-out roller 200,000 sheets


Cleaning p. 4-31

Vertical path upper feed roller

200,000 sheets

1 Cleaning -

Vertical path middle feed roller

200,000 sheets

1 Cleaning -

Vertical path lower feed roller

200,000 sheets

1 Cleaning -


200,000 sheets

1 Cleaning -

Horizontal path feed right roller

200,000 sheets

1 Cleaning -

Horizontal path feed left roller

200,000 sheets

1 Cleaning -

T-2-6T-2-6

Point to Note When Carrying out ServicingWhen handling the following parts, be extremely careful not to get hurt or damage the parts.

Part name Action ReferencePickup unit When handling the pickup unit, place it on the workbench in the

specified orientation to prevent it from deforming.p. 4-25

Deck block When removing the deck block, handle it carefully because it is heavy.

p. 4-26

UpgradeSince this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the host machine side.

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■T-2-7T-2-7

3

3 Periodic Servicing

Periodic Servicing

Periodic Service Works ■

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Periodic Servicing > Periodic Service Works


Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:MaintenanceAs of June 2009

No. Category Part name Part number Qty Interval RemarksAdjusted/ not

adjustedCounter Reference

1 Pickup block Upper deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL p. 4-282 Pickup block Middle deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R23 Pickup block Lower deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R34 Pickup block Upper deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL5 Pickup block Middle deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R26 Pickup block Lower deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R37 Pickup block Upper deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-RL p. 4-298 Pickup block Middle deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R29 Pickup block Lower deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R3

10 Pickup block Upper deck separation roller FB2-7777 1 CR/ 500,000 sheets None DRBL-2>PD-SP-RL p. 4-3011 Pickup block Middle deck separation roller FB2-7777 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R212 Pickup block Lower deck separation roller FB2-7777 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R313 Pickup block Upper deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL p. 4-3314 Pickup block Middle deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C215 Pickup block Lower deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C316 Pickup block Upper deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL p. 4-3417 Pickup block Middle deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C218 Pickup block Lower deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C319 Pickup block Upper deck pickup roller release

solenoidFH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-SL p. 4-35

20 Pickup block Middle deck pickup roller release solenoid

FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S2

21 Pickup block Lower deck pickup roller release solenoid

FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S3

22 Pickup block Deck pickup roller (front) FF5-7830 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None p. 4-28

23 Pickup block Deck pickup roller (rear) FF5-7829 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None

24 Pickup block Deck pickup/feed roller FF6-1975 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None p. 4-29

25 Pickup block Deck separation roller FB2-7777 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None p. 4-30

26 Pickup block Deck pull-out roller FC3-6059 3 (1piece x 3 decks) CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None p. 4-31

27 Feed block Vertical path upper feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

28 Feed block Vertical path middle feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

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No. Category Part name Part number Qty Interval RemarksAdjusted/ not

adjustedCounter Reference

29 Feed block Vertical path lower feed roller FC3-6153 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

30 Feed block Lower deck feed roller FC3-6154 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

31 Feed block Horizontal path feed right roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

32 Feed block Horizontal path feed left roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

T-3-1T-3-1

3

33-4

3-4



Pickup block




Deck pickup roller (rear)Deck pickup/feed roller

Torque limiter

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ6)

Bushing(Φ6)

Bushing(Φ5)Deck pull-out clutch

Deck pickup clutch

Deck pickup roller release solenoid

MEMO:The center value of the evaluation result data is used to determine the replacement interval. The replacement interval may vary depending on the installation environment and the status of use.Part numbers are subject to change due to design change, etc.

•

•

•

F-3-1F-3-1

3

33-5

3-5



Deck pickup roller (front, rear)Deck pickup/feed roller

Deck separation roller Deck pull-out roller

Vertical pathmiddle feed roller

Vertical path upper feed roller

Deck pickup roller (front, rear)Deck pickup/feed roller

Deck separation roller Deck pull-out roller


Vertical path lower feed roller

Horizontal pathfeed right roller

Horizontal pathfeed left roller

Deck pickup roller(front, rear)




Part name Procedure ReferenceDeck pickup roller (front, rear) 1. Remove the pickup unit from the paper deck.

2. Clean the roller with a cloth wetted with water and squeezed tightly.

p. 4-28

CSDeck pickup/feed roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water

and squeezed tightly.

p. 4-29

Deck separation roller 1. Remove the pickup unit from the paper deck.2. Remove the deck separation roller from the

pickup unit.3. Clean the roller with a cloth wetted with water


p. 4-30

Deck pull-out roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water


p. 4-31

Vertical path upper feed roller 1. Open the deck left front cover, and then open the vertical path guide.


-

Vertical path middle feed roller 1. Open the deck left front cover, and then open the vertical path guide.


-

Vertical path lower feed roller 1. Open the deck left front cover, and then open the vertical path guide.


-

Lower deck feed roller 1. Open the deck left front cover, and then open the horizontal path guide.


-

Horizontal path feed right roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water


-

Horizontal path feed left roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water


-

F-3-2F-3-2T-3-2T-3-2

4

4 Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

Removing this EquipmentList of PartsExternal CoversMain UnitsPeriodic Parts Replacement, Consumable Parts, and Cleaning PartsSolenoids

■■■■■

■

ClutchesMotors FansPCBs

■■■■

4

44-2

4-2

Parts Replacement and Cleaning Procedure > Removing this machine


Removing this machine

1) Unplug the Power Plug from this machine.

2) Remove the Grounding Wire of this machine.1 screw1 toothed lock washer

••

F-4-1F-4-1

3) Remove the Reader Power Cable. (Only for the model with the reader)

F-4-2F-4-2

4) Put the Reader Power Cable Connector into the hole of the Box Cover (Left), and remove the Box Cover (Left). (Only for the model with the reader)2 screws1 projection

x2

Box Cover (Left)

Projection

••

F-4-3F-4-3

5) Remove the Box Upper Cover.2 screws1 projection

x2

Projection

••

F-4-4F-4-4

4

44-3

4-3



6) Remove 3 screws from 2 Controller Box Units.

x3

F-4-5F-4-5

7) Open the HDD Cover, and remove 1 screw to open the 2 Controller Box Units.

F-4-6F-4-6

8) Loose 4 screws on the controller box and slide it in the arrow direction to remove the DC Controller Cover.

F-4-7F-4-7

4

44-4

4-4



9) Remove the 1 connector of the interface cable.3 wire saddle

x3

•

F-4-8F-4-8

10) Remove the interface cable from the edge saddle on the controller box.

F-4-9F-4-9

11) Return the DC Controller Cover removed at step 8).

12) Remove the interface cable.4 wire saddles1 screw1 cord retainer

x4x4

•••

F-4-10F-4-10

4

44-5

4-5



13) Put up 2 stoppers from the floor.

F-4-11F-4-11

14) Remove the screw to take out a spanner inside of the Deck Front Left Cover.

F-4-12F-4-12

15) Turn the nut of the upper part of the stopper with the spanner to loosen.

F-4-13F-4-13

16) Turn the nut on the bottom with the spanner till the stopper is pulled away from the floor.

F-4-14F-4-14

17) Re-tighten the loosened nut of the upper part.

F-4-15F-4-15

4

44-6

4-6



18) Return the removed spanner to the original position.

19) Loosen the fixing screw of the delivery guide to lift the delivery guide, and securely tighten the fixing screw.

Fixing Screw

F-4-16F-4-16

20) Loosen the fixing screw of the latch plate in the front, and insert a flat-blade screwdriver into a groove and push to release the latch plate from the Latch Retainer.

Fixing Screw

F-4-17F-4-17

21) Loosen the fixing screw of the latch plate in the rear, and insert the flat-blade screwdriver into a groove and push to release the latch plate from the Latch Retainer. Securely tighten the fixing screws for the front and the rear latch plates.

Fixing Screw

F-4-18F-4-18

4

44-7

4-7



22) Slightly separate this machine from the host machine.

F-4-19F-4-19

23) Remove the front base cover and the rear base cover.2 screws

x2

Front Base Cover

Rear Base Cover

•

F-4-20F-4-20

24) Remove Upper Right Cover 2, and remove the sheet metal of the interface cable.1 screw

•

F-4-21F-4-21

4

44-8

4-8



25) Remove this machine from the host machine.

When removing the host machine and this machine, put the interface cable of the multistage deck on the top surface of the multistage deck.

When removing the host machine and this machine, put the interface cable of the multistage deck on the top surface of the multistage deck.

F-4-22F-4-22

4

44-9

4-9

Parts Replacement and Cleaning Procedure > List of Parts > External Covers

Parts Replacement and Cleaning Procedure > List of Parts > External Covers

List of Parts

External Covers

[1]

[2]

[5]

[4]

[3]

F-4-23F-4-23

No. Part name Part number Reference[1] Deck left front cover FM4-1751 p. 4-21[2] Deck rear left cover FC3-5872 p. 4-22[3] Deck rear right cover FC3-6069 p. 4-22[4] Deck upper rear cover FL3-2186 -[5] Deck right cover FC3-6068 p. 4-23[6] Upper deck cover FC3-5897 p. 4-23[7] Middle deck cover FC3-5891[8] Lower deck cover FC3-5893

T-4-1T-4-1

4

44-10

4-10

Parts Replacement and Cleaning Procedure > List of Parts > Main Units

Parts Replacement and Cleaning Procedure > List of Parts > Main Units

Main Units

[3]

[1]

[3]

[3]

[2]

[2]

[2]

No. Part name Part number Reference[1] Feed unit FM4-1814 -[2] Pickup unit FM4-1807 p. 4-25[3] Deck unit FM4-1790 p. 4-26

F-4-24F-4-24

T-4-2T-4-2

4

44-11

4-11

Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts

Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Consumable Parts

Pickup block

[1]

[2][3]

[4]

[6]

[5]

[8]

[7]

[9]

[12]

[12]

[10]

[11]

[12]

[12]

[11]

■

F-4-25F-4-25

No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 p. 4-28[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 p. 4-29[4] Deck separation roller FB5-6586 p. 4-30[5] Deck pull-out roller FC3-6059 p. 4-31[6] Torque limiter FC7-2494 p. 4-32[7] Deck pickup clutch FH6-5145 p. 4-33[8] Deck pull-out clutch FH6-5145 p. 4-34[9] Deck pickup roller release solenoid FH6-5146 p. 4-35[10] Bushing (Φ5) FS6-5835 p. 4-36[11] Bushing (Φ6) FS2-1052[12] Bushing (Φ8) FS2-1613

T-4-3T-4-3

4

44-12

4-12

Parts Replacement and Cleaning Procedure > List of Parts > Solenoids

Parts Replacement and Cleaning Procedure > List of Parts > Solenoids

Cleaning Points

[1][2][3][4][5][6]

[7]

[8]

[9]

[10]

[11]

[1][2][3][4][5]

[1][2]

[3]

[4]

[5]

No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 p. 4-28[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 p. 4-29[4] Deck separation roller FB5-6586 p. 4-30[5] Deck pull-out roller FC3-6059 p. 4-31[6] Vertical path upper feed roller FC3-6155 -[7] Vertical path middle feed roller FC3-6155 -[8] Vertical path lower feed roller FC3-6153 -[9] Lower deck feed roller FC3-6154 -[10] Horizontal path feed right roller FC3-6156 -[11] Horizontal path feed left roller FC3-6156 -

■

F-4-26F-4-26

T-4-4T-4-4

Solenoids

S008

S003

S116

S104S103

S106S105S101S102

S204S203

S206S205S201S202

S001

S111

S002

S004

S009(option)

S010(option)

S005

S112

S211S212

S311S312

S006

S304S303

S306S305

S302

S216S113

S114

S316

S301

S213S214

S313S314

No. Part name Part number ReferenceSL101 Upper deck pickup roller release solenoid FH6-5146 p. 4-37SL102 Upper deck open/close solenoid FH6-5147 p. 4-38SL201 Middle deck pickup roller release solenoid FH6-5146 p. 4-37SL202 Middle deck open/close solenoid FH6-5147 p. 4-38SL301 Lower deck pickup roller release solenoid FH6-5146 p. 4-37SL302 Lower deck open/close solenoid FH6-5147 p. 4-38

F-4-27F-4-27

T-4-5T-4-5

4

44-13

4-13

Parts Replacement and Cleaning Procedure > List of Parts > Clutches

Parts Replacement and Cleaning Procedure > List of Parts > Clutches

Clutches

CL101CL102

CL201CL202

CL301CL302

F-4-28F-4-28

No. Part name Part number ReferenceCL101 Upper deck pickup clutch FH6-5145 p. 4-39CL102 Upper deck pull-out clutch FH6-5145 p. 4-39CL201 Middle deck pickup clutch FH6-5145 p. 4-39CL202 Middle deck pull-out clutch FH6-5145 p. 4-39CL301 Lower deck pickup clutch FH6-5145 p. 4-39CL302 Lower deck pull-out clutch FH6-5145 p. 4-39

T-4-6T-4-6

4

44-14

4-14

Parts Replacement and Cleaning Procedure > List of Parts > Motors

Parts Replacement and Cleaning Procedure > List of Parts > Motors

Motors

M002

M004

M003

M301

M201

M101

M001

M102

M202

M302

F-4-29F-4-29

No. Part name Part number ReferenceM001 Deck pickup motor FL3-2206 p. 4-40M002 Vertical path upper feed motor FL3-2207 p. 4-40M003 Vertical path lower feed motor FL3-2207 p. 4-41M004 Horizontal path feed motor FL3-2207 p. 4-41M101 Upper deck lifter motor FL3-2205 p. 4-42M102 Upper deck swing motor FH5-1040 p. 4-44M201 Middle deck lifter motor FL3-2205 p. 4-42M202 Middle deck swing motor FH5-1040 p. 4-44M301 Lower deck lifter motor FL3-2205 p. 4-42M302 Lower deck swing motor FH5-1040 p. 4-44

T-4-7T-4-7

4

44-15

4-15

Parts Replacement and Cleaning Procedure > List of Parts > Fans

Parts Replacement and Cleaning Procedure > List of Parts > Fans

Fans

FAN001

FAN101

FAN102

FAN201

FAN202

FAN301

FAN302

F-4-30F-4-30

No. Part name Part number ReferenceFAN001 Power supply cooling fan FK2-6484 p. 4-45FAN101 Upper deck left flotation fan FH5-1218 p. 4-46FAN102 Upper deck right flotation fan FH5-1218 p. 4-47FAN201 Middle deck left flotation fan FH5-1218 p. 4-46FAN202 Middle deck right flotation fan FH5-1218 p. 4-47FAN301 Lower deck left flotation fan FH5-1218 p. 4-46FAN302 Lower deck right flotation fan FH5-1218 p. 4-47

T-4-8T-4-8

4

44-16

4-16

Parts Replacement and Cleaning Procedure > List of Parts > Heaters

Parts Replacement and Cleaning Procedure > List of Parts > Heaters

Heaters

HT301(option)

HT101(option)

HT201(option)

CHT201(option)

CHT301(option)

F-4-31F-4-31

No. Part name Part number ReferenceCHT201 Cassette heater (middle deck) 230V: FM3-3772 -CHT301 Cassette heater (lower deck) 230V: FM3-3772 -HT101 Air heater unit 230V: FH7-4804 -HT201 Air heater unit 230V: FH7-4804 -HT301 Air heater unit 230V: FH7-4804 -

T-4-9T-4-9

4

44-17

4-17

Parts Replacement and Cleaning Procedure > List of Parts > Sensors

Parts Replacement and Cleaning Procedure > List of Parts > Sensors

Sensors

S008

S003

S116

S104S103

S106S105S101S102

S204S203

S206S205S201S202

S001

S111

S002

S004

S009(option)

S010(option)

S005

S112

S211S212

S311S312

S006

S304S303

S306S305

S302

S216S113

S114

S316

S301

S213S214

S313S314

F-4-32F-4-32

No. Part name Part number ReferenceS001 Vertical path upper sensor WG8-5736 -S002 Vertical path middle sensor WG8-5736 -S003 Vertical path lower sensor WG8-5736 -S004 Lower deck feed sensor WG8-5736 -S005 Delivery sensor WG8-5736 -S006 Deck left front cover open/close sensor WG8-5776 -S008 Environment sensor WP2-5276 -S009 Double feeding sensor (receive) FM4-3471 -S010 Double feeding sensor (transmission) -S101 Upper deck pickup sensor WG8-5736 -S102 Upper deck pull-out sensor WG8-5736 -S103 Upper deck paper presence/absence sensor WG8-5776 -S104 Upper deck paper surface sensor WG8-5776 -S105 Upper deck lifter upper limit sensor WG8-5776 -S106 Upper deck foreign substance sensor WG8-5776 -S111 Upper deck lifter HP sensor WG8-5776 -S112 Upper deck lifter lower limit sensor WG8-5776 -S116 Upper deck swing HP sensor WG8-5776 -S201 Middle deck pickup sensor WG8-5736 -S202 Middle deck pull-out sensor WG8-5736 -S203 Middle deck paper presence/absence sensor WG8-5776 -S204 Middle deck paper surface sensor WG8-5776 -S205 Middle deck lifter upper limit sensor WG8-5776 -S206 Middle deck foreign substance sensor WG8-5776 -S211 Middle deck lifter HP sensor WG8-5776 -S212 Middle deck lifter lower limit sensor WG8-5776 -S216 Middle deck swing HP sensor WG8-5776 -S301 Lower deck pickup sensor WG8-5736 -S302 Lower deck pull-out sensor WG8-5736 -S303 Lower deck paper presence/absence sensor WG8-5776 -S304 Lower deck paper surface sensor WG8-5776 -S305 Lower deck lifter upper limit sensor WG8-5776 -S306 Lower deck foreign substance sensor WG8-5776 -S311 Lower deck lifter HP sensor WG8-5776 -S312 Lower deck lifter lower limit sensor WG8-5776 -S316 Lower deck swing HP sensor WG8-5776 -

T-4-10T-4-10

4

44-18

4-18

Parts Replacement and Cleaning Procedure > List of Parts > Switches

Parts Replacement and Cleaning Procedure > List of Parts > Switches

Switches

S108

S208

S308

S007

SW001

F-4-33F-4-33

No. Part name Part number ReferenceSW001 Cassette heater switch FG3-4324 -S007 Deck left front cover safety switch WC4-5301 -S108 Upper deck safety switch 4H1-6481 -S208 Middle deck safety switch 4H1-6481 -S308 Lower deck safety switch 4H1-6481 -

T-4-11T-4-11

4

44-19

4-19

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

PCBs

PCB1

PCB2

PCB3PCB4

PCB8

PCB9

PCB10PCB11

PCB12

PCB13

PCB5

PCB6

PCB7

F-4-34F-4-34

No. Part name Part number ReferencePCB1 Deck driver PCB FG3-4277 p. 4-48PCB2 DC Power supply PCB FK2-6317 p. 4-49PCB3 AC distributor PCB FG3-4278 p. 4-50PCB4 Noise filter PCB FM3-8400 p. 4-51PCB5 Upper deck open switch PCB FG3-4280 p. 4-52PCB6 Middle deck open switch PCB FG3-4280PCB7 Lower deck open switch PCB FG3-4280PCB8 Upper deck air heater PCB (option) FG3-4279PCB9 Middle deck air heater PCB (option) FG3-4279PCB10 Lower deck air heater PCB (option) FG3-4279

T-4-12T-4-12

4

44-20

4-20

Parts Replacement and Cleaning Procedure > List of Parts > Other

Parts Replacement and Cleaning Procedure > List of Parts > Other

Other

FUS001

No. Part name Part number ReferenceFUS001 Leakage breaker FH7-7625 -

F-4-35F-4-35

T-4-13T-4-13

4

44-21

4-21

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover

External Covers

External CoversRemoving the Deck Left Front Cover

1) Open the deck left front cover, remove a screw, and then remove the cover band from the deck left front cover.

F-4-36F-4-36

2)Remove the two deck left front cover shafts that secure the deck left front cover.

F-4-37F-4-37

3) Remove the deck left front cover.

F-4-38F-4-38

■

4

44-22

4-22

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover

Removing the Deck Rear Left Cover

1) Remove six screws, and then remove the deck rear left cover.

x6

F-4-39F-4-39

Removing the Deck Rear Right Cover

1) Remove eight screws, and then remove the deck rear right cover.

x8

F-4-40F-4-40

■

■

4

44-23

4-23

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover


Removing the Deck Right Cover

Caution:

Be sure to remove the deck upper rear cover in advance to prevent it from falling.

F-4-41F-4-41

i

1) Remove six screws, and then remove the deck right cover.

x6

F-4-42F-4-42

Removing the Deck Cover

MEMO:The removal procedure of the deck cover from the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Open the upper deck manually. 2) Remove one screw and then remove the connector cover.

F-4-43F-4-43

■

■

4

44-24

4-24



3) Removing harness.1 wire saddle1 reuse band1 connector

x2

Connector

Reuse band

Wire saddle

•••

Note:

When removing a connector, do not remove the relay connector.

Note:

When removing a connector, do not remove the relay connector.

F-4-44F-4-44

4) Draw ruled lines at the position of the deck cover installed, and then loosen five screws.

F-4-45F-4-45

5) Remove the deck cover.

Note:

When removing the Deck Cover, be careful so that the tie-wrap is not caught on the hole of the frame.

MEMO:Install the deck cover in alignment with the ruled lines.

MEMO:Install the deck cover in alignment with the ruled lines.

F-4-46F-4-46

4

44-25

4-25

Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit

Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit

Main Units

Removing the Pickup Unit

MEMO:The procedure for removing the pickup unit of the upper deck is described here. This procedure can be used for the middle deck and lower deck.

1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.

1

2

F-4-47F-4-47

2) Remove a screw, and then remove the harness cover.

F-4-48F-4-48

3) Open the clamp, and then remove two connectors.

F-4-49F-4-49

4

44-26

4-26

Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit


4) Remove the two screws securing the pickup unit. Open the upper deck fully.

x2

F-4-50F-4-50

5) Draw out the pickup unit and then remove it.

Pickup Unit

Pre-separation Plate

When removing the Pickup Assy, do not damage the Pre-separation Plate, because the damage may cause a paper jam.

When removing the Pickup Assy, do not damage the Pre-separation Plate, because the damage may cause a paper jam.

F-4-51F-4-51

Removing the Deck Unit

MEMO:The removal procedure of the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.

1

2

F-4-52F-4-52

2) Open the deck left front cover.

F-4-53F-4-53

4

44-27

4-27



3) Remove three screws securing the left side of the deck unit.

x3

F-4-54F-4-54

4) Remove three screws securing the right side of the deck unit.

x3

F-4-55F-4-55

5) Remove the deck unit from the paper deck.

MEMO:The highlighted positions in the figure should be held to remove the deck unit.

MEMO:The highlighted positions in the figure should be held to remove the deck unit.

F-4-56F-4-56

Caution:

The deck unit is very heavy. Be careful not to fall the deck unit when removing it.

F-4-57F-4-57

4

44-28

4-28

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)

Periodic Parts Replacement, Consumable Parts, and Cleaning Parts

Removing the Deck Pickup Roller (front, rear)

1) Remove the pickup unit.(Refer to page 4-25)

2) Turn over the pickup unit. Remove two resin rings and then remove the deck pickup rollers (front and rear).

F-4-58F-4-58

Caution:

The front and rear deck pickup rollers are different. Install the deck pickup rollers in the correct positions. The following figure shows the difference between them.

Deck pickup roller (rear) Deck pickup roller (front)

F-4-59F-4-59

4

44-29

4-29

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller

Removing the Deck Pickup/Feed Roller


2) Remove one connector and one screw.

x1

F-4-60F-4-60

3) Lift the sensor bracket to remove one connector, and then remove the sensor bracket.

F-4-61F-4-61

4) Turn over the pickup unit. Remove resin ring and then remove the deck pickup roller (front).

F-4-62F-4-62

5) Remove resin ring and then remove the deck pickup/feed roller with the timing belt together.

F-4-63F-4-63

6) Remove the timing belt from the deck pickup/feed roller.

F-4-64F-4-64

4

44-30

4-30

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller

Removing the Deck Separation Roller


2) Remove two screws, and then remove the deck separation roller bracket.

x2

F-4-65F-4-65

3) Remove the deck separation roller shaft from the deck separation roller holder.

F-4-66F-4-66

4) Remove the bearing from the deck separation roller shaft and then remove the deck separation roller.

F-4-67F-4-67

4

44-31

4-31

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller

Removing the Deck Pull-out Roller


2) Remove the harness from the harness holder.

F-4-68F-4-68

3) Remove one screw and then remove the harness holder.

x1

F-4-69F-4-69

4) Remove E rings, gear, parallel pin, and bearing from the deck pullout roller shaft.

F-4-70F-4-70

5) Remove the deck pull-out roller from the deck pickup unit.

F-4-71F-4-71

6) Remove E rings, gear, parallel pin, and bearing from the deck pullout roller.

F-4-72F-4-72

4

44-32

4-32

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter

Removing the Torque Limiter


2) Remove two screws and then remove the deck separation roller bracket.

x2

F-4-73F-4-73

3) Remove the torque limiter from the drive shaft.

F-4-74F-4-74

4

44-33

4-33

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch

Removing the Deck Pickup Clutch


2) Remove a connector, and then remove the harness of the deck pickup clutch from the harness guide.

F-4-75F-4-75

3) Remove resin ring and then remove the deck pickup clutch.

F-4-76F-4-76

4

44-34

4-34

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch

Removing the Deck Pull-out Clutch


2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.

F-4-77F-4-77

3) Remove one resin ring and then the deck pull-out clutch.

F-4-78F-4-78

4

44-35

4-35

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid

Removing the Deck Pickup Roller Release Solenoid


2) Draw ruled line at the position where the deck pickup roller release solenoid is installed.

F-4-79F-4-79

3) Remove one connector and then remove the harness of the deck pickup roller release solenoid from the harness guide and two clamps.

F-4-80F-4-80

4) Remove two screws and then remove the deck pickup roller release solenoid.

x2

MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.

F-4-81F-4-81

4

44-36

4-36

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing

Removing the Bushing

A total of nineteen bearings are used in the pickup unit. The following figure shows two non-consumable bearings and seventeen consumable bearings.

Pickup Unit

Bearing (φ8)

Bearing (φ8)

Bearing (φ8)

Bearing (φ8)

Bearing (φ5)

Bearing (φ6)

Bearing (φ6)

Non-Consumable Parts(Bearing (φ6))

F-4-82F-4-82

4

44-37

4-37

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid

Removing the Solenoids

Removing the Deck Pickup Roller Release Solenoid


2) Draw ruled line at the position where the deck pickup roller release solenoid is installed.

F-4-83F-4-83

3) Remove one connector and then the harness of the deck pickup roller release solenoid from the harness guide and two clamps.

Note:

When disconnecting a connector, do not remove the relay connector.

Note:


F-4-84F-4-84

4) Remove two screws and then remove the deck pickup roller release solenoid.

x2

MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.

F-4-85F-4-85

4

44-38

4-38

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid

Removing the Deck Open/Close Solenoid

MEMO:The removal procedure of the deck open/close solenoid from the middle deck is described below. The procedure of the upper and lower decks is the same.

1) Remove the deck rear right cover.(Refer to page 4-22)

2) Open the middle deck manually.

3) Draw ruled line at the position where the deck open/close solenoid is installed.

F-4-86F-4-86

4) Remove one connector and then remove the harness of the deck open/close solenoid from two clamps.

Note:


Note:


F-4-87F-4-87

5) Remove one screw and then remove the deck open/close solenoid.

x1

MEMO:Install the deck open/close solenoid in alignment with the ruled line.

F-4-88F-4-88

4

44-39

4-39

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch

Removing the Clutches

Removing the Deck Pickup Clutch


2) Remove one connector and then remove the harness of the deck pickup clutch from the harness guide.

F-4-89F-4-89

3) Remove the resin ring and then remove the deck pickup clutch.

F-4-90F-4-90

Removing the Deck Pull-out Clutch


2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.

F-4-91F-4-91

3) Remove the resin ring and then remove the deck pull-out clutch.

F-4-92F-4-92

4

44-40

4-40

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Upper Feed Motor

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Upper Feed Motor

Removing the Motors

Removing the Deck Pickup Motor


2) Remove two connectors.

F-4-93F-4-93

3) Remove four screws and then remove the deck pickup motor.

x4

F-4-94F-4-94

Removing the Vertical Path Upper Feed Motor

1) Remove the deck rear left cover.(Refer to page 4-22)

2) Remove the tension spring.

3) Remove the harness from the clamp and then remove the connector.

F-4-95F-4-95

4) Remove three screws and then remove the vertical path upper feed motor.

x3

F-4-96F-4-96

4

44-41

4-41

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Horizontal Path Feed Motor

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Horizontal Path Feed Motor

Removing the Vertical Path Lower Feed Motor




F-4-97

4) Remove three screws and then remove the vertical path lower feed motor.

x3

F-4-98

Removing the Horizontal Path Feed Motor




F-4-99

4) Remove three screws and then remove the horizontal path feed motor.

x3

F-4-100

4

44-42

4-42

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor


Removing the Lifter Motor



MEMO:The removal procedure of the lifter motor from the middle deck is described below. The procedure of the upper and lower decks is the same.

3) Remove the harness from eight clamps, and then remove two cable ties with lock.

F-4-101

4) Remove three screws, and then remove the lifter motor bracket.

x3

F-4-102

5) Remove three screws and then remove the lifter motor with the harness cover together.

x3

F-4-103

4

44-43

4-43



6) Remove the harness from the clamp and then remove the harness cover.

F-4-104

7) Remove the harness from the lifter motor.

F-4-105

4

44-44

4-44

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor

Removing the Swing Motor

1) Open the upper deck manually.2) Remove papers in the deck and then

fully move the side guide plate to the inside.

MEMO:The removal procedure of the swing motor from the upper deck is described below. The procedure of the middle and lower decks is the same.

3) Remove one screw and then remove the motor cover.

x1

F-4-106

4) Remove two screws and then remove the swing motor.

x2

F-4-107

5) Remove the harness from the swing motor.

F-4-108

4

44-45

4-45

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan

Removing the Fans

Removing the Power Supply Cooling Fan


2) Remove four screws and one connector.

x4

F-4-109

3) Lift the power supply box to remove two connectors.

F-4-110

4) Remove the power supply box.

F-4-111

5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.

x4

F-4-112

6) Remove one connector, two screws, and then remove the power supply cooling fan from the power supply cooling fan bracket.

x2

F-4-113

4

44-46

4-46

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan

Removing the Left Flotation Fan


2) Open the upper deck manually.3) Remove papers in the deck and

then fully move the side guide plate to the inside.

MEMO:The removal procedure of the left flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.


x1

F-4-114

5) Press down the air heater cover lock lever and then remove the air heater cover.

F-4-115

6) Remove one connector and then remove the harness from two clumps.

F-4-116

7) Remove two screws and then remove the left flotation fan.

x2

F-4-117

4

44-47

4-47

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan

Removing the Right Flotation Fan


2) Open the upper deck manually.

3) Remove papers in the deck and then fully move the side guide plate to the inside.

MEMO:The removal procedure of the right flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.


x1

F-4-118

5) Press down the air heater cover lock lever and then remove the air heater cover.

F-4-119

6) Remove one connector and then remove the harness from three clumps.

F-4-120

7) Remove two screws and then remove the right flotation fan.

x2

F-4-121

4

44-48

4-48

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB

Removing the PCBs

Removing the Deck Driver PCB


2) Remove two screws and then remove the PCB cover.

x2

F-4-122

3) Remove all connectors from the deck driver PCB.

F-4-123

4) Remove three screws, release three PCB supports, and then remove the deck driver PCB.

x3

F-4-124

4

44-49

4-49

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB

Removing the DC Power Supply PCB


2) Remove four screws and one connector.

x4

F-4-125

3) Lift the power supply box to remove two connectors.

F-4-126

4) Remove the power supply box.

F-4-127

5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.

x4

F-4-128

6) Remove two screws, and then remove the PCB cover.

x2

F-4-129

7) Remove four screws, release one PCB support, and then remove the DC power supply PCB.

F-4-130

4

44-50

4-50

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB

Removing the AC Distributor PCB


2) Open the clamp, and then remove the AC distributor PCB harness.

F-4-131

3) Remove two screws and then the AC distributor PCB cover.

x2

F-4-132

4) Remove four connectors.

F-4-133

5) Release six PCB supports and then remove the AC distributor PCB.

F-4-134

4

44-51

4-51

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB

Removing the Noise Filter PCB


2) Remove the deck right cover.(Refer to page 4-23)

3) Remove two screws.

x2

4) Remove three connectors.

F-4-135

5) Remove the noise filter PCB with the bracket together.

F-4-136

6) Remove two screws, release three PCB supports, and then remove the noise filter PCB.

F-4-137

4

44-52

4-52

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB

Removing the Deck Open Switch PCB

1) Remove the upper deck cover.(Refer to page 4-23)

MEMO:The removal procedure of the deck open switch PCB from the upper deck is described below. The procedure of the middle and lower decks is the same.

2) Remove two screws and then remove the deck open switch PCB.

x2

F-4-138

3) Remove connectors from the deck open switch PCB.

F-4-139

4

44-53

4-53

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Paper Width Detection PCB


Removing the Paper Width Detection PCB

MEMO:This manual shows the procedure for the upper deck. Same procedure shall be applied to the middle deck and the lower deck.

In the case of Power OFF, perform step 2) ~ 4) to manually lift up the Deck Lifter Plate.

In the case of Power ON, open the deck and close it after leaving 2 to 3 sheets of paper in the deck. Deck Lifter Plate can be automatically lifted up when reducing the stacked paper on the deck without performing step 2) ~ 4).

•

•

•

1) Insert a smaller flat-blade screwdriver from the hole on the right side of the upper deck, and release the lock to open the Upper Deck.

1

2

F-4-140

2) Remove the paper, and close the deck.

F-4-141

3) Remove 8 screws and remove the Deck Rear Right Cover.

x8

F-4-142

4

44-54

4-54



4) Turn the Timing Belt in the arrow direction to lift up the Deck Lifter Plate to the position of approx. 10mm lower from the loaded paper higher limit indication while checking it with the deck open/close.

Timing Belt

Deck Lifter Plate

Loaded Paper Higher Limit Indication

Ensure not to lift up the Deck Lifter Plate all the way to the top. It may cause that the Deck Lifter Plate is not automatically lifted down when power ON.

F-4-143

5) Open the deck, and take down the Trail Edge Guide Plate.

The Trail Edge

F-4-144

4

44-55

4-55



6) Remove 1 connector (with a hook).

Connector

Because the paper width detection PCB is not secured with a screw, do not damage the PCB while connecting/disconnecting the connector.

7) Remove the PCB Cover.2 screws2 bosses

x2

Bosses

••

F-4-145

4

44-56

4-56



8) Remove the Paper Width Detection PCB.

F-4-146

Points to note at installation work

Check that the engraved marks on the pinion gear and the rack gear are met in line.

When the engraved marks are not met in line, remove the pinion gear, and slide the Side Guide Plate to make the D-cut face of the pinion gear facing to the front and align the engraved marks to install the pinion gear.

D-cut face

Engraved mark

Engraved mark

Engraved mark

Align the direction of the D-cut face on the pinion gear and the hole on the Paper Width Detection PCB to install.

D-cut face on the pinion gearHole on the Paper

Width Detection PCB

••

•F-4-147

F-4-148

5

5 Installation

InstallationPoints to note before

installation

Checks to Make before

Installation

How to Utilize This Installation ProcedureChecking the ContentsUnpacking ProcedureInstallation Procedure

■

■

■

■■■

5

55-2

5-2

Installation > How to check this installation procedure > Symbols in the illustration

Installation > How to check this installation procedure > Symbols in the illustration

How to check this installation procedure

When using the parts included in the packageA symbol is described on the illustration in the case of using the parts included in the package of this product.

Packaged Item

Symbols in the illustrationThe frequently-performed operations are described with symbols in this procedure.

Connector

Disconnect

Screw

Tighten Remove Connect Secure Free

Harness

PushInsert Plug in Turn on

Sound CheckCheck Visual Check

Claw

Remove

Checking instruction

F-5-1F-5-1

F-5-2F-5-2

5

55-3

5-3

Installation > Checks to Make before Installation > Checking the Installation Space

Installation > Checks to Make before Installation > Checking the Installation Space

Points to note before installationInstall the interface cable after putting on the top.

Checks to Make before InstallationPerform the ground connection before connecting a power plug to the power source. In addition, you should remove the ground connection after unplugging the power plug from power source.

Checking the Power SupplyThe machine must be connectable the outlet that can supply the rated voltage +10/-15% at the specified ampere or higher.120-127V 4.0A220-240V 2.0A

CAUTION:

Be sure to place the Interface Cable of the Multi Deck over the Multi Deck.

The socket-outlet shall be installed near the equipment and shall be easily accessible.

Checking the Installation SpaceThe machine must be away from the wall by 1000mm (*) or more to secure an enough space to perform machine operation.* Regarding the rear side of the machine, be sure to secure at least 800mm or more space for the service operation.

1000mm or more

1000mm or more

1321mm

1150mm950mm

1200

mm

1300

mm

Palette

Slope plateequipment

1150mm 1100mm

3200mm

950mm

1000mmor more

F-5-3F-5-3

5

55-4

5-4

Installation > Checks to Make before Installation > Installation Precautions

Installation > Checks to Make before Installation > Installation Precautions

Installation Precautions1.Turn off the host machine.

CAUTION:

Before installing this equipment, be sure to perform the following steps in the specified order.

1) Turn OFF the main power switch of the host machine.2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and

then disconnect the power plug.

2.Since the equipment weighs approximately 150 kg, unpacking must be done by 4 or more persons.

3.The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.

Heater mark Cassette heater switch

F-5-4F-5-4

5

55-5

5-5

Installation > Checking the Contents


Checking the ContentsContent parts described below are stored in the upper deck. Thus, take out the content parts from the upper deck and use them for installation.

[2] Deck Left Front Cover X 1[1] Multi Deck X 1 [3] Handles X 2

[4] Handle Cover X 2 [5] Latch Support X 2 [6] Roller Support Plate X 1

[7] Separation Roller Nip Cam X 3 [8] Hinge X 2 [9] Code Retainer X 1 [10] Short Connecter X 1 [11] Power Cord X 3

F-5-5F-5-5

5

55-6

5-6



[12] Size Indicatioin Plate X 3

[17] Screw (RS Tightening ; M4X8) X 4

[13] Screw (P Tightening ; M4X10) X 1

[15] Screw (W/Washer ; White ; M4X8) X 2

[16] Screw(Binding ; M4X7) X 3[14] Screw (W/Washer ; Black ; M4X8) X 2

* Use the appropriate power code for relevant country/area. Bring back unused power codes. F-5-6F-5-6

5

55-7

5-7

Installation > Unpacking Procedure


Unpacking Procedure

CAUTION:

Points to note: The device is fixed for shipment with fixing tapes and impact absorbing materials to protect from vibration and the shock in the transportation. According to steps, install after removing all fixing tapes and impact absorbing materials. In addition, the removed impact absorbing materials shall be stored to reuse for transportation in case of transference and the repair of this machine.

Do not lift this machine with a forklift.

•

•

1) Take out the Deck Left Front Cover and 2 grips.

Handles

Deck left front cover

2) Remove the top cushion material and remove the plastic cover from the top.

3) While holding the leaf spring of the supplied handle, insert it in this equipment.

F-5-7F-5-7 F-5-8F-5-8

F-5-9F-5-9

5

55-8

5-8



4) Lift the left side of the equipment and remove the cushioning material from the bottom. Pull the plastic bag to the right side in advance.

MEMO:

A reinforcing plate is attached to the cushioning material. Since the reinforcing plate is no longer needed, remove it together with the cushioning material.

F-5-11F-5-11

5) Lift the right side of the equipment, and then remove the cushioning material and plastic bag from the bottom.

6) Pull out the two slope plate from the center of the palette.

F-5-10F-5-10

F-5-12F-5-12

F-5-13F-5-13

5

55-9

5-9



7) Remove the two pins secured to the slope plate with tape. 8) With the pin hole in the palette aligned with the pin hole in the slope plate, insert a pin. Carry out this step for the other slope plate.

9) Remove tapes from the left-side casters (front and rear) of this equipment.

F-5-14F-5-14

F-5-15F-5-15

F-5-16F-5-16

5

55-10

5-10



10) While holding the right-side handles (at the front and rear), slide this equipment on the slope plates to let it down from the palette.

11) While pressing the spring, remove the handles.

12) Store the two handles in place on the deck left front cover. Loosen the screw securing the handle fixing plate, and then turn down the handle fixing plate to hold the handles.

13) Secure the Handle Fixing Plate with the screw (loosened in step 12)) and the screw included in the package (P tightening; M4x10).

F-5-17F-5-17

F-5-18F-5-18

F-5-19F-5-19 F-5-20F-5-20

5

55-11

5-11



14) Remove all the external packaging tapes and cushioning materials. 15) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.

1

2

16) Remove all fixing tapes and cushioning materials in the Upper Deck, and take out the contents. Open the Middle Deck and the Lower Deck, and remove all fixing tapes and cushioning materials.

F-5-21F-5-21F-5-22F-5-22

F-5-23F-5-23

5

55-12

5-12

Installation > Installation Procedure > Making Preparations for Installing the Parts on this equipment Side


Installation Procedure

Making Preparations for Installing the Parts on this equipment Side

1) While opening the upper deck, install the separation roller nip cam with a screw (bind: M4x7). Install the separation roller nip cam to the middle deck and the lower deck in the same way. Close the upper deck and the middle deck.

2) Open the lower deck to the stopping position; temporary tighten the roller support with 2 screws (W sems (black) M4x8).

x2

3) Align the roller support to the position contacting with the floor so that the roller support becomes horizontally aligned with a floor; securely tighten two screws (W sems (black) M4x8). Close the lower deck.

Horizontal

4) Hang the deck front left cover to two hinges.

F-5-24F-5-24F-5-25F-5-25

F-5-26F-5-26

F-5-27F-5-27

5

55-13

5-13



5) Fix the Deck Left Front Cover with 2 hinge pins. 6) Secure the deck left front cover band using a screw (w/washer screw, white, M4×8). Close the deck left front cover.

7) Install the two supplied handle covers on the handle mounting holes in the deck right cover.

F-5-28F-5-28

F-5-29F-5-29

F-5-30F-5-30

5

55-14

5-14

Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side


Making Preparations for Installing Parts on the Host Machine Side

1)Open the Multi-purpose Tray Cover to remove the Connector Cover (the removed Connector Cover is used in step 3)).- 1 screw (the removed screw is used in step 3))

2) Remove the manual feeding covers.- 1 connector- 1 reuse band- Two hinge pins

Connector

Reuse band

Hinge

3) Attached the Connector Cover removed in step 1.

- 1 screw (Use the screw removed in step 1)）4) Remove the multi-door switch cover.

- 1 screw- 2 protrusions

protrusions

F-5-31F-5-31

F-5-32F-5-32

F-5-33F-5-33F-5-34F-5-34

5

55-15

5-15



5) Remove the multi-door switch.- 2 connectors- 2 screws

x2x2Connector

6) Install the short connector. 7)Lift the cover up by inserting a flat-blade screwdriver, and remove the Face Cover.(The removed Face Cover will not be used.)- 2 protrusions

ProjectionProjection

F-5-35F-5-35

F-5-36F-5-36

F-5-37F-5-37

5

55-16

5-16



8)Cut the cover part of Right Lower Cover 2 and Right Lower Cover 3. 9) Install the 2 Host Machine Connecting Bracket.- 4 screws (RS tightening; M4×8)

x4

10)Disconnect the Reader Power Supply Cable. (Only for the model with the Reader). 11) Put the Reader Power Supply Cable Connector through the hole of the Box Cover (Left), and remove the

Box Cover (Left). (Only for the model with the Reader).

- 2 screws- 1 protrusion

x2

Box Cover(left)

Projection

F-5-38F-5-38 F-5-39F-5-39

F-5-40F-5-40

F-5-41F-5-41

5

55-17

5-17



12) If the Card Reader is installed, remove the Card Reader.- 1 screw

Card Reader

13) Remove the Box Upper Cover.- 2 screws

x2

Projection

14) Remove the 3 screws from the Controller Box 2 Unit.

x3

F-5-42F-5-42 F-5-43F-5-43

F-5-44F-5-44

5

55-18

5-18



15) Open the HDD cover, remove the 2 screws and open the Controller Box 2 Unit. 16) Remove the Base Cover (Front/Rear).

- 2 screws

x2

Base cover(front)

Base cover(rear)

17) Remove the Right Upper Cover 2, and cut with nippers.

- 1 screw (the removed screw is used in step 20))18) Remove the Right Upper Cover 1.

- 2 screws- 1 rubber cap

x2

F-5-45F-5-45F-5-46F-5-46

F-5-47F-5-47F-5-48F-5-48

5

55-19

5-19



19) Insert the protrusion on the plate of the Interface Cable between [A] area and [B] area.

[A]

[B] [B]

[A]

20) Install the Right Upper Cover 2.- 1 screw(Use the screw removed in step 17)）

21) Install the Card Reader removed in step 15) as shown in the figure.

- 1 screw

CAUTION:

Be careful not to pinch the Interface Cable by

the Card Reader Mounting Plate.

Card Reader

Interface Cable

22) Return the removed cover.

- Right Upper Cover 1 (2 screws, 1 rubber cap)- Base Cover front, rear (2 screws)

F-5-49F-5-49

F-5-50F-5-50

F-5-51F-5-51

5

55-20

5-20



23) Fit the Latch Support (installed to the Host Machine) with the Pin of the Host Machine to connect the Host Machine with this equipment.

CAUTION:

Be sure to place the Interface Cable of

the Multi Deck over the Multi Deck.

F-5-52F-5-52

5

55-21

5-21

Installation > Installation Procedure > Checking and Adjusting the Heights


Checking and Adjusting the Heights

MEMO:

This equipment height requires adjustment depending on the floor of the installation place. Improper height adjustment can cause paper jams frequently.

Check and adjust the heights using the following procedure.

MEMO:

When adjusting the height, check the height difference [A] between the host machine and this equipment.

[A]

Host Machine Equipment

F-5-53F-5-53

1) Adjust the height of the host machine so that the Positioning Pin at the rear side of host machine can fit the hole of the Latch Support at the host machine side.

2) Check that the difference of the heights of this equipment at the front [A} and rear [B] is 1.5 mm or less.

Front and rear side this equipment height difference 1.5mm or less.

[A]

[B]

F-5-54F-5-54 F-5-55F-5-55

5

55-22

5-22



MEMO:

If the height of this equipment or host machine is not within specification, adjust it using the following procedure.

3) By removing a screw, remove the wrench from the inside of the deck left front cover.

4) Adjust six casters. 5) Using a wrench, loosen the upper nut on the caster. 6) Using a wrench, turn the lower nut on the caster to adjust the height.

Up Down

F-5-56F-5-56

F-5-57F-5-57

F-5-58F-5-58

F-5-59F-5-59

5

55-23

5-23



7) Tighten the upper nut. 8) Secure the wrench at the original position.

F-5-60F-5-60

F-5-61F-5-61

5

55-24

5-24

Installation > Installation Procedure > Checking and Adjusting the Tilt


Checking and Adjusting the Tilt

MEMO:

The paper deck can tilt depending on the installation site floor condition, resulting in stepped surfaces of deck covers.

Step

Step

Tilt to left

Tilt to right

If the step is large, make adjustments following the procedure below.F-5-62F-5-62

1) By removing a screw, remove the wrench from the inside of the deck left front cover.

2) If the paper deck is tilted to the left, make adjustments by loosening the right front caster or tightening the right rear caster after loosening the upper nut.

MEMO: If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.

3) Tighten the upper nut.

F-5-63F-5-63

F-5-64F-5-64

F-5-65F-5-65

5

55-25

5-25



4) If the paper deck is tilted to the right, make adjustments by tightening the right front caster or loosening the right rear caster after loosening the upper nut.

MEMO: If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.


6) Secure the wrench at the original position.

F-5-66F-5-66

F-5-67F-5-67

F-5-68F-5-68

5

55-26

5-26

Installation > Installation Procedure > Connecting to the Host Machine

Installation > Installation Procedure > Connecting to the Host Machine

Connecting to the Host Machine

CAUTION:

Make sure that the host machine is not powered and the power plug is not connected to the outlet.

1) Open the deck left front cover, loosen the screw securing the front latch plate, and then hook the latch plate on the latch support.

Fixing screw

2) Loosen the fixing screw of rear Latch Plate once, insert the flat-blade screwdriver to push it and hook the Latch Plate to the Latch Retainer. Tighten the fixing screw of front and rear Latch Plate securely.

Fixing screw

3) Loosen the screw securing the delivery guide, lower the delivery guide, and then tighten the screw tightly.

Fixing screw

F-5-69F-5-69

F-5-70F-5-70 F-5-71F-5-71

5

55-27

5-27

Installation > Installation Procedure > Securing this equipment Stopper


Securing this equipment Stopper

1) By removing a screw, remove the wrench from the inside of the deck left front cover. 2) Secure the two stoppers.

3) Using a wrench, loosen the upper nut on the stopper. 4) Using a wrench, turn the lower nut on the stopper to lower the stopper to the floor surface.


F-5-72F-5-72F-5-73F-5-73

F-5-74F-5-74F-5-75F-5-75

F-5-76F-5-76

5

55-28

5-28



6) Secure the wrench at the original position.- 1 screw

F-5-77F-5-77

5

55-29

5-29

Installation > Installation Procedure > Installing Cables


Installing Cables

1) Install the Cord Retainer to the Interface Cable to be secured.- 1 screw (W sems(WT); M4X8).

MEMO:

Attach the cord retainer

between the cable ties.

cable tie cable tie

2) Fix the Interface Cable with 4 wire saddles.

x4

3) Loosen the 4 screws on the Controller Box and shift them in the direction of the arrow, and then remove the DC Controller Cover.

4)Put the Interface Cable through the edge saddle on the Controller Box, and connect the connector to the DC Controller PCB.

F-5-78F-5-78 F-5-79F-5-79

F-5-80F-5-80 F-5-81F-5-81

5

55-30

5-30



5) Fix the Interface Cable with 3 wire saddles from the bottom in order.

CAUTION: Adjustment of Interface Cable

Fix the Interface Cable with 3 wire saddles from the bottom in order and, make sluck in the upper area.

F-5-82F-5-82

x3

6) Reinstall the removed covers.- DC Controller Cover- Controller Box Unit (3 screws)- HDD Cover- Box Upper Cover- Connect the Reader Communication Cable

- Box Cover (left)

CAUTION:

When installing the Box Cover (Left), be careful not to trap the cables.

- Connect the Reader Power Cable

7) Connect the supplied power cable (230V model only).

CAUTION:

Use the correct power cord to match the location/area of installation. Make sure not to leave unused power code at the site

F-5-83F-5-83

5

55-31

5-31

Installation > Installation Procedure > Switching between Paper Sizes

Installation > Installation Procedure > Switching between Paper Sizes

Switching between Paper Sizes

MEMO:

By following the procedure mentioned below, adjust the positions of the side and rear guide plates to the paper size exactly. If not adjusted well, the paper may stagger in the deck to cause printing position displacement.

1)Connect the power plugs of the host machine and this equipment to the wall outlets.

MEMO:

Make sure that the leakage breaker is turned on.

2) Turn on the main power of the host machine.

3) Press the deck open switch to open the upper deck. 4) Raise the rear guide plate in the direction of the arrow. Move the front side guide plate in the direction of the arrow while nipping its lever.

5) Set the paper to be used by the user. 6)Adjust the positions of the side and rear guide plates to the paper size.

7)Close the upper deck. Set the paper to be used by the user in the middle and lower decks.

F-5-84F-5-84

F-5-85F-5-85

F-5-86F-5-86

F-5-87F-5-87 F-5-88F-5-88

5

55-32

5-32

Installation > Installation Procedure > Installing the Size Indication Plate

Installation > Installation Procedure > Installing the Size Indication Plate

Installing the Size Indication Plate

1) Press the deck open switch to open the upper deck. 2) Separate the supplied size indication plate into two.

CAUTION:

Treat the cut edges of the size indication plates appropriately so that the user does not get injured.

Cut

3) Set the two size indication plates side by side in the indication section on the deck cover to show the paper size available through the window of the deck cover.

4) Press the deck open switch to open the upper deck.

F-5-89F-5-89

F-5-90F-5-90

F-5-91F-5-91F-5-92F-5-92

5

55-33

5-33

Installation > Installation Procedure > Adjustment of side registration (image write-start position in main scanning direction)


Checking for Operation1) Perform pickup from each deck to see if pickup is performed properly.

Adjustment of side registration (image write-start position in main scanning direction)

1） Set the Test Chart (CANON CA-1 TESTSHEET) on the copyboard glass.2） Make copies from the Paper Deck and check that the left margin of the image is within the range of 2.5 -/+ 1.5mm. If not, follow the instructions below to make adjustment.

image

L1

[1]

[1] Feed direction

<In the case of paper with the length of 320mm or less>1) Adjust the side registration (image write-start position in main scanning direction).

・ Multi Upper Deck ： Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-MDK1・ Multi Middle Deck ： Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-MDK2・ Multi Lower Deck ： Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-MDK3

2) Adjust the value according to the image result on the test chart.・ The left margin is increased/reduced by 0.1mm in increment/decrement of 1

＋： The left margin is increased (the image shifts to the right)

－： The left margin is reduced (the image shifts to the left)

<In the case of paper with the length from 321mm to 330.2mm>1) Turn OFF the main power switch of the host machine.2) Unplug the power plug of the Multi Deck after checking the indication on the Control Panel is

disappeared and the main power lamp is off.

F-5-93F-5-93

5

55-34

5-34



3) Insert a tool such as the flat-blade screwdriver into the Upper Deck from the hole on the right side to release the lock, and open the Upper Deck to the front all the way.

1

2

4) Open the Deck Front Left Cover.

5) Loosen 2 screws on the Lock Bracket (Left) from the gap of the Deck Front Left Cover.

6) Adjust by sliding the Lock Bracket (Left) back and forth.

MEMO:

1 scale =1mm.

In order to move the position of the paper toward the rear, move the Lock Bracket (Left and Right) in the [A] direction shown in the figure for step 8).

In order to move the position of the paper toward the front, move the Lock Bracket (Left and Right) in the [B] direction shown in the figure for step 8).

••

•

7) Re-tighten the screw, which was loosened at step 5).8) Repeat the steps from 5) to 7) for the Lock Bracket (Right) and adjust the position of the Lock Bracket (Right) to be the same scale position as the Lock Bracket (Left)

scale

scale

Lock Bracket (L) Lock Bracket (R)

screw

screw

[A][B]

[A][B]

[A][B]

F-5-94F-5-94

F-5-95F-5-95

F-5-96F-5-96

5

55-35

5-35



9) Loosen 2 screws on the Disengagement Cam (1).10) Move the Disengagement Cam (1) to be the same scale position as the Lock Bracket (Left

and Right).

MEMO:

1 scale =1mm.When the position of the Lock Bracket (Left and Right) is moved in the [A] direction shown in the figure for step 8), move the Disengagement Cam (1) in the [A] direction shown in the figure for step 10).When the position of the Lock Bracket (Left and Right) in the [B] direction shown in the figure for step 8), move the Disengagement Cam (1) in the [B] direction shown in the figure for step 10).

••

•

scale

screw

Disengagement Cam (1)

[A][B]

11)Re-tighten the screw, which was loosened at step 9). 12) Loosen 1 screw for the Disengagement Cam (2).13) Move the Disengagement Cam (2) to be the same scale

position as the Lock Bracket (Left and Right)

MEMO:

1 scale =1mm.When the position of the Lock Bracket (Left and Right) was moved in the [A] direction shown in the figure for step 8), move the Disengagement Cam (2) in the [A] direction shown in the figure for step 13).When the position of the Lock Bracket (Left and Right) was moved in the [B] direction shown in the figure for step 8), move the Disengagement Cam (2) in the [B] direction shown in the figure for step 13).

••

•scale

screw

Disengagement Cam (2)

[A][B]

14) Re-tighten the screw, which was loosened at step 12).

F-5-97F-5-97

F-5-98F-5-98

5

55-36

5-36



15) Remove covers.- Back Cover (8 screws)- Upper Rear Cover

CAUTION:

Do not drop the Upper Rear Cover because the cover is not secured with screws.

•

x8

16) Loosen 2 screws on the Drawer Connector Plate.17) Move the Drawer Connector Plate in a direction opposite to the Lock Bracket (Left/Right) but by the same scale

MEMO:

How to adjust the scale on the Drawer Connecter Plate. If, for instance, you move the Lock Bracket (Left/Right) position “1 scale from the center” toward the [A] direction shown in the illustration in step 8, move the Drawer Connector Plate to the position “1 scale from the center” toward the [B] direction shown in the illustration in step 17).- 1 scale =1mm.Ensure to adjust the scale positions (upper and lower) of the Drawer Connector Plate to be at the same position.When the position of the Lock Bracket (Left and Right) was moved in the [A] direction shown in the figure for step 8); move the Drawer Connector Plate in the [B] direction shown in the figure for step 17) When the position of the Lock Bracket (Left and Right) was moved in the [B] direction shown in the figure for step 8), move the Drawer Connector Plate in the [A] direction shown in the figure for step 17).

•

••

•

•

scale

Drawer Connector plate

scale

[B]

[A]

F-5-99F-5-99

F-5-100F-5-100

5

55-37

5-37



18) Re-tighten the screw, which was loosened at step 16).

< Gap adjustment of the Deck Cover >

MEMO:

When the Lock Bracket is adjusted, perform the gap adjustment for the Deck Cover.

1) Close the Deck and check the values of the gap [A], gap [B], and gap [C] are within specification. In the case of out of specification, perform the gap adjustment for the Deck Cover as the following procedures.

● Specification value for the gap [A]: 2.5 -/+ 1mm (the gap on the top of the Deck Front Cover)● Specification value for the gap [B]: 3.0 -/+ 1mm (the gap on the side of the Deck Front Cover)● Specification value of the gap [C]: -/+1mm (the gap between the Deck Upper Left Cover and the

Deck Cover)

[A][A]

[B]

[C]

2) For the reference at adjustment, remember the scale marked around the mounting screw of the Deck Cover.

3) Loosen 5 screws and adjust by moving the Deck Front Cover back and forth.

MEMO:

When the Lock Bracket (Left and Right) was moved in the [A] direction shown in the figure for step 8), move the Deck Cover in the [A] directionWhen the Lock Bracket (Left and Right) was moved in the [B] direction shown in the figure for step 8), move the Deck Cover in the [B] direction.

•

•

[A][B]

4) Re-tighten the screw, which we loosened in the former step.

5) Take a copy out of the Paper Deck and check that the left edge margin of the image is within the specification value (2.5 -/+ 1.5mm). In the case of out of specification, Repeat from step 5) to re-adjust.

6) Adjust the Lock Bracket of the Middle Deck and the Lower Deck in the same procedures.

F-5-101F-5-101

F-5-102F-5-102

6

6 Appendix

AppendixService ToolsGeneral Circuit Diagram

■■

6

66-2

6-2

Appendix > Service Tools > Solvents and Oils

Appendix > Service Tools > Solvents and Oils

Service Tools

Solvents and Oils

No. Name Uses Composition Remarks1 Vic Clean Cleaning:

e.g., glass, plastic, rubber parts, external covers

Hydrocarbon (fluorine family), Alcohol, Surface activating agent, Water

Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.

T-6-1T-6-1

6-3

6-3

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General Circuit Diagram

General Circuit Diagram

CN23.1 REMOTE_12V_PCN23.2 SGND

CN1.4 PGNDCN1.3 PGNDCN1.2 +24VCN1.1 +24V

MNT_DTCEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGNDEX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND

MNT_DTCEEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGNDEX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND

AC distributor PCB

Cassette heater switch

CN1.1 AC-H-SWCN1.2 N.C.

CN2.3N.C.CN2.4AC-H CN1.1

CN1.2CN1.3

CN6.1 AC-NCN6.2 N.C.CN6.3 N.C.

CN7.1 AC-NCN7.2 N.C.CN7.3

AC-HCN7.4N.C.

CN8.1 N.C.CN8.2 AC-NCN8.3

N.C.CN8.4N.C.

CN8.5 AC-H

CN4.1AC-H-SWCN4.2N.C.CN4.3

AC-N CN4.4N.C.

CN3.1AC-H-SWCN3.2N.C.

211

2

CN3.3N.C.CN3.2N.C.CN3.1AC-N

AC inlet

211

2

CN4.5N.C.

CN1.4

Deck driver PCB

CN3.3N.C.CN3.4AC-N

CN8.6 N.C.

N.C.CN7.5

CN6.4 AC-H

CN1.3 N.C.CN1.4 AC-H

CN2.1AC-NCN2.2N.C.

CN3.4AC-H

CN3.3N.C.CN3.2N.C.

AC-N

CN3.4AC-H

CN3.3N.C.CN3.2N.C.

AC-N

CN3.4AC-H

Cassette heater (middle deck/ option)

Cassette heater (lower deck/ option)

CN1.A1

SGNDEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGND

CN1.A2CN1.A3CN1.A4CN1.A5CN1.A6CN1.A7CN1.A8CN1.A9CN1.A10CN1.A11

EX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND

SGND

CN1.A12CN1.A13CN1.A14CN1.A15CN1.A16CN1.A17CN1.A18CN1.A19

CN1.B1

EEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGND

CN1.B2CN1.B3CN1.B4CN1.B5CN1.B6CN1.B7CN1.B8CN1.B9CN1.B10CN1.B11

EX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND

CN1.B12CN1.B13CN1.B14CN1.B15CN1.B16CN1.B17CN1.B18CN1.B19

REMOTESGND+24V+24V+24VPGNDPGNDPGND

DC Power supply PCB

N.C.N.C.AC-H

AC-NN.C.

CN1.5

CN2.1CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8

N.C.

N.C.

REMOTE_12VSGND

CN25.1 REMOTE_12VCN25.2 SGNDCN25.3 N.C.

CN9.1

N.C.CN9.2N.C.CN9.3

AC-N CN9.4

AC-H

CN9.1

AC-NCN9.2N.C.CN9.3

AC-HCN2.2 N.C.CN2.3 AC-N

CN2.1 AC-H

CN9.1

N.C.CN9.2 AC-NCN9.3

N.C.CN9.4

AC-N

AC-HCN9.5AC-HCN9.6

CN1.3AC-NCN1.1AC-H CN2.4

AC-N CN2.2AC-H

Noise filter PCB

1

32

CN1.3AC-NCN1.1AC-H

AC-NAC-H

CN1.3AC-NCN1.1AC-H

AC-NAC-H

CN2.4CN2.2

CN2.4CN2.2

Leakage breaker

12345678910111213141516171819

21222324252627282930313233343536373839

20

40

CN3.A1CN3.A2CN3.A3CN3.A4CN3.A5CN3.A6CN3.A7CN3.A8CN3.A9CN3.A10CN3.A11CN3.A12CN3.A13CN3.A14CN3.A15CN3.A16CN3.A17CN3.A18CN3.A19

CN3.B1CN3.B2CN3.B3CN3.B4CN3.B5CN3.B6CN3.B7CN3.B8CN3.B9CN3.B10CN3.B11CN3.B12CN3.B13CN3.B14CN3.B15CN3.B16CN3.B17CN3.B18CN3.B19

CN3.A20

CN3.B20

CN10.2CN10.1

CN3.1

CN3.1

Upper deck air heater PCB

(option)

Power cord (120V)

Power cord (100V)

SW001

FUS001

CHT003

CHT002

Middle deck air heater PCB

(option)

Lower deck air heater PCB

(option)

Leakage breakerFUS001

Leakage breakerFUS001

Host Machine

General circuit diagram(1/6)

J003

J001 J002J004

J005

F-6-1F-6-1

6-4

6-4

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Power supply cooling fan

CN26.1 SGNDDP_SNS+5V4

SGNDLF_SNS+5V4

SGNDVUF_SNS+5V4SGND

CN26.2CN26.3

CN4.1CN4.2CN4.3CN4.4CN4.5CN4.6CN4.7CN4.8

VMF_SNS+5V4SGNDVLF_SNS+5V4

+5V4SGNDDR_SNS

CN4.9CN4.10CN4.11CN4.12

CN26.4CN26.5CN26.6

CN5.7 SGNDDFDR_CHKDFDR_SE+5V4+24V4DFDT_CHKPGND

CN5.6CN5.5CN5.4CN5.3CN5.2CN5.1

1234

SGNDDFDR_CHKDFDR_SEDFDR_J

Double feeding sensor (receive/ option)

Lower deck feed sensor

Vertical path upper sensor

Vertical path middle sensor

Vertical path lower sensor

119753

*B+24V

B*A

+24V1 A

Horizontal path feed motor

119753

*B+24V

B*A

+24V1 A

Vertical path upper feed motor

119753

*B+24V

B*A

+24V1 A

Vertical path lower feed motor

Deck pickup motor

4321

2

*BLK

CLK

+5V

SGND

+24V41PGND

PGNDERR

+24V5

CN8.1+24V4+24V4*BB*AA

CN8.2CN8.3CN8.4CN8.5CN8.6

CN16.1+24V4+24V4*BB*AA+24V4+24V4*B

CN16.2CN16.3CN16.4CN16.5CN16.6CN16.7CN16.8CN16.9CN16.10CN16.11CN16.12

B*AA

CN24.1+24V4PGND

PF_MOT_LDPF_MOT_EN

PF_MOT_BRKPF_MOT_CLK

+5V

CN24.2

CN7.1CN7.2CN7.3CN7.4CN7.5

CN9.1+24V5

C_FAN_ERRPGND CN9.2

CN9.3

CN6.1 A+5VAD_HUMAGNDAD_TEMP

CN6.2CN6.3CN6.4

123

+5V4SIG

SGND

123

+5V4SIG

SGND

123

+5V4SIG

SGND

123

+5V4SIG

SGND

CN2.2 +24V+24V4CN2.1

65

F/*R

ON/*OFF

SGND

CN7.6

1231

23

7 LD

5+5V4

CN11.1 +5V1SGNDD1_AS_SNS1

CN11.2CN11.3CN11.7CN11.8CN11.9

+5V2SGNDD2_AS_SNS1

CN11.13CN11.14CN11.15

+5V3SGNDD3_AS_SNS1

Deck driver PCB

1

34

+24V4

DFDT_CHKPGND

2DFDT_J

Delivery sensor

123

+5V4SIG

SGND

Deck left front cover open/close sensor321

+5V4SGNDSIG

Deck left front cover safety switch

12

COMNO

1234

VINHUM

AGNDTEMP

Environment sensor

Upper deck foreign substance sensor321

+5VSGNDSIG

Middle deck foreign substance sensor321

+5VSGNDSIG

Lower deck foreign substance sensor321

+5VSGNDSIG

S001

S002

S003

S004

S005

S006

S007

S008

S106

S206

S306

M004

M002

M003

M001

FAN001

Double feeding sensor (transmission/ option)

S009

S010

J006

J007

J008

J009

J010

J011

J012

J013

J014

J015

J100

J200

J300

J016

J017

J018

J019

J020

J021


F-6-2F-6-2

6-5

6-5

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CN12.1 SGNDD1_PP_SNS+5V1SGNDD1_PF_SNS+5V1

SGNDD1_UL_SNS

+5V1

SGND

CN12.2CN12.3CN12.4CN12.5CN12.6CN12.7CN12.8CN12.9CN12.10CN12.11

D1_PL_SNS

+5V1

SGNDD1_PE_SNS

+5V1CN12.12CN12.13CN12.14CN12.15

Upper deck pull-out sensor

123

+5V1SIG

SGND

Upper deck paper surface sensor

Upper deck paper presence/absence sensor

Upper deck lifter upper limit sensor

1234567891011121314151

23456789101112131415Upper deck pickup sensor

+24V3PGND

+24V3PGND

Upper deck open/close solenoidPGND

+24V1

119753

*B+24V3

B*A

+24V31 A

CN15.1CN15.2CN15.3CN15.4CN15.5CN15.6CN15.7CN15.8CN15.9CN15.10CN15.11CN15.12CN15.13CN15.14CN15.15CN15.16CN15.17CN15.18CN15.19CN15.20

+24V1+24V1*BB*AA+24V2+24V2*BB*AA+24V3+24V3*BB*AAN.C.N.C.

119753

*B+24V2

B*A

+24V21 A

119753

*B+24V1

B*A

+24V11 A

+24V1D1_PK_SOL

+24V_1D1_PF_CL

+24V_1D1_PP_CL

+24V2D2_PK_SOL

+24V_2D2_PF_CL

+24V_2D2_PP_CL

+24V3D3_PK_SOL

+24V_3D3_PF_CL

+24V_3D3_PP_CL

CN19.1CN19.2CN19.3CN19.4CN19.5CN19.6

+24V1D1_LK_SOL+24V2D2_LK_SOL+24V3D3_LK_SOL PGND

+24V2

PGND+24V3

+24V3PGND

Upper deck pickup clutch+24V1PGND

Upper deck pickup roller release solenoid+24V1

PGND

Upper deck pull-out clutch+24V1

PGND

+24V2PGND

+24V2PGND

+24V2PGND

123

+5V1SIG

SGND

123

SIGSGND+5V1

123

SIGSGND+5V1

1

23

SIGSGND+5V1

123

123456

456 2

121

212

1

212

1

121

2

121

2

121

2

121

2

121

2

121

2

121

2

121

2

121

2


SGNDD2_UL_SNS

+5V2

SGND


D2_PL_SNS

+5V2SGND

D2_PE_SNS

+5V2CN13.12CN13.13CN13.14CN13.15

Middle deck pull-out sensor

123

+5V2SIG

SGND

Middle deck paper surface sensor

Middle deck paper presence/absence sensor

Middle deck lifter upper limit sensor

1234567891011121314151

23456789101112131415Middle deck pickup sensor

123

+5V2SIG

SGND

123

SIGSGND+5V2

123

SIGSGND+5V2

123

SIGSGND+5V2

N.C.CN13.16

Upper deck safety switch

N.C.COM+5V

NC

CN10.1 +5V+5V_ES1+5V

CN10.2CN10.3CN10.4CN10.5CN10.6

+5V_ES2+5V+5V_ES3+5V

NC

+5VNC


SGNDD3_UL_SNS

+5V3

SGND


D3_PL_SNS

+5V3

SGNDD3_PE_SNS

+5V3CN14.12CN14.13CN14.14CN14.15

Lower deck pull-out sensor

123

+5V2SIG

SGND

Lower deck paper surface sensor

Lower deck paper presence/absence sensor

Lower deck lifter upper limit sensor

1234567891011121314151

23456789101112131415

Lower deck pickup sensor

123

+5V2SIG

SGND

N.C.CN14.16

123

SIGSGND+5V2

123

SIGSGND+5V2

123

SIGSGND+5V2

N.C.CN14.17

N.O.+5V_ES1

+5V_ES2

+5V_ES3

N.C.COMN.O.

N.C.COMN.O.

N.C.CN13.17

N.C.CN14.18N.C.CN14.19

N.C.

CN18.1CN18.2CN18.3CN18.4CN18.5CN18.6CN18.7CN18.8CN18.9CN18.10CN18.11CN18.12CN18.13CN18.14CN18.15CN18.16CN18.17CN18.18CN18.19

7

7

123

123456

456

7

7

123

123456

456

7

7

Deck driver PCBS102

S101

S105

S104

S103

S202

S201

S205

S204

S203

S302

S301

S305

S304

S303

S108

S208

S308

Middle deck safety switch

Lower deck safety switch

SL101

CL101

CL102

Middle deck pickup roller release solenoid

Middle deck pickup clutch

Middle deck pull-out clutch

SL201

CL201

CL202

Lower deck pickup roller release solenoid

Lower deck pickup clutch

Lower deck pull-out clutch

SL301

CL301

CL302

Middle deck open/close solenoid

Lower deck open/close solenoid

SL102

SL202

SL302

Upper deck lifter motor

Middle deck lifter motor

Lower deck lifter motor

M101

M201

M301


J102

J103

J104

J105

J106

J202

J203

J204

J205

J206

J302

J303

J304

J305

J306

J107

J207

J307

J101

J201

J301

J108J109

J110

J111

J208J209

J210

J211

J308J309

J310

J311

J112

J212

J312

J113

J213

J313

F-6-3F-6-3

6-6

6-6

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

321

+5V1SGNDSIG

Upper deck paper length sensor 1

Upper deck paper length sensor 2

S113 J129

CN1.3CN1.2CN1.1

+5V1D1_VRSGNDupper deck

paper widthsensor PCB

J131

321

+5V1SGNDSIG

S114 J130

PS PS

SGNDAD_D1_VR+5V1

D1_SH_SNSSGND+5V1

D1_LL_SNSSGND+5V1D1_LH_SNSSGND+5V1

D1_PL_SNS2SGND+5V1D1_PL_SNS1SGND+5V1

SGNDD1_SWD1_LED

N.C.

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19

B20

A20

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19B20

CN21.1 D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND

CN21.2CN21.3CN21.4CN21.5CN21.6CN21.7CN21.8

Upper deck air heater PCB(option)

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20 A

*AB*B

PGNDD1_CFAN_ERRD1CFAN_VIN

PGNDD1_HFAN_ERRD1_HFAN_VIN

N.C.N.C.N.C.

N.C.

CN2.1

D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND

CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8

CN1.1 CONT_THSGNDOVER_THSGND

CN1.2CN1.3CN1.4

PC1 PC1

N.C.N.C.AC100_NCN4.1

CN4.2CN4.3CN4.4 AC100_H

PC4 PC4

AC distributor PCB

CN3.3 N.C.CN3.2 N.C.CN3.1 AC-N

CN3.4 AC-H

432

*B

*AB

1

A

Upper deck swing motor

Upper deck right flotation fan

PGNDERR+24V

Upper deck left flotation fan

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Upper deck lifter lower limit sensor

321

+5V1SGNDSIG

Upper deck lifter HP sensor

321

+5V1SGNDSIG

CN1.1CN1.2CN1.3

SGNDSWLED

1231

23

Upper deck swing HP sensor321

+5V1SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

Air heater unit(option)

CN17.A1CN17.A2CN17.A3CN17.A4CN17.A5CN17.A6CN17.A7CN17.A8CN17.A9CN17.A10CN17.A11CN17.A12CN17.A13CN17.A14CN17.A15CN17.A16CN17.A17CN17.A18

123456789101112131415161718



19

21222324252627282930313233343536

20

Upper deck open switch PCB

Deck driver PCB

HeaterFuse

Thermistor

Thermistor

S111

S112

M102

FAN102

FAN101

S116

HT101

J115

J116

J118

J117

J119

J120

J121

J122

J124

J123

J125

J126

J127

J128

J114B

J114A


F-6-4F-6-4

6-7

6-7

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

321

+5V1SGNDSIG

Middle deck paper length sensor 1

Middle deck paper length sensor 2

S213 J229

CN1.3CN1.2CN1.1

+5V2D2_VRSGNDMiddle deck


J231

321

+5V1SGNDSIG

S214 J230

PS PS

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19


B20

A20



CN21.10CN21.11CN21.12CN21.13CN21.14CN21.15CN21.16

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20

CN2.1




CN1.2CN1.3CN1.4

PC1 PC1


CN4.2CN4.3CN4.4 AC100_H

PC4 PC4


CN3.4 AC-H

432

*B

*AB

1

A

Middle deck right flotation fan

PGNDERR+24V

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Middle deck lifter lower limit sensor

321

+5V2SGNDSIG

Middle deck lifter motor

321

+5V2SGNDSIG

1231

23

Middle deck swing HP sensor321

+5V2SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

CN20.A1CN20.A2CN20.A3CN20.A4CN20.A5CN20.A6CN20.A7CN20.A8CN20.A9CN20.A10CN20.A11CN20.A12CN20.A13CN20.A14CN20.A15CN20.A16CN20.A17CN20.A18

SGNDAD_D2_VR+5V2


D2_PL_SNS2SGND+5V2D2_PL_SNS1SGND+5V2

SGNDD2_SWD2_LED

CN20.A19 N.C.

12345678910111213141516171819

D2_SH_SNSSGND+5V2

N.C.


A*AB*B



N.C.N.C.N.C.

N.C.


N.C.CN20.B19

212223242526272829303132333435363738

20

CN1.1CN1.2CN1.3

SGNDSWLED

Deck driver PCB

Middle deck air heater PCB(option)

Middle deck open switch PCB

AC distributor PCB

Middle deck left flotation fan

S211

S212

M202

FAN202

FAN201

S216

HT201

Middle deck swing motor

J215

J216

J217

J218

J219

J220

J221

J222

J223

J224

J226

J225

J227

J228

J214B

J214A


HeaterFuse

Thermistor

Thermistor


F-6-5F-6-5

6-8

6-8

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

321

+5V1SGNDSIG

Lower deck paper length sensor 1

Lower deck paper length sensor 2

S313 J329

CN1.3CN1.2CN1.1

+5V3D3_VRSGNDLower deck


J331

321

+5V1SGNDSIG

S314 J330

PS PS

CN22.A1CN22.A2CN22.A3 D3_PL_SNS3

SGND+5V3B1

B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19


B20

A20



CN21.18CN21.19CN21.20CN21.21CN21.22CN21.23CN21.24

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20

CN2.1




CN1.2CN1.3CN1.4

PC1 PC1


CN4.2CN4.3CN4.4 AC100_H

PC4 PC4


CN3.4 AC-H

432

*B

*AB

1

A

Lower deck swing motor

Lower deck right flotation fan

PGNDERR+24V

Lower deck left flotation fan

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Lower deck lifter lower limit sensor

321

+5V3SGNDSIG

Lower deck lifter HP sensor

321

+5V3SGNDSIG

1231

23

Lower deck swing HP sensor321

+5V3SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

123

D3_SH_SNSSGND+5V3

N.C.


A*AB*B



N.C.N.C.N.C.

N.C.


N.C.N.C.CN22.B19

CN22.B20

2122232425262728293031323334353637383940

CN22.A4CN22.A5CN22.A6CN22.A7CN22.A8CN22.A9CN22.A10CN22.A11CN22.A12CN22.A13CN22.A14CN22.A15CN22.A16CN22.A17CN22.A18

SGNDAD_D3_VR+5V3


D3_PL_SNS2SGND+5V3

SGNDD3_SWD3_LED

CN22.A19CN22.A20 N.C.

N.C.

4567891011121314151617181920

N.C.CN21.25

CN1.1CN1.2CN1.3

SGNDSWLED

Deck driver PCB

Lower deck air heater PCB(option)

Lower deck open switch PCB

AC distributor PCB

S311

S312

M302

FAN302

FAN301

S316

HT301

J315

J316

J318

J317

J320

J319

J321

J323

J322

J324

J326

J325

J328

J327

J314B

J314A


HeaterFuse

Thermistor

Thermistor


F-6-6F-6-6

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