mr2 (rhd) - toyota service informationb132255f-be5d-4d84-8352...08-02 mr2 (w3) tns 200/300 mr2 (rhd)...
TRANSCRIPT
INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
Manual Ref. Nr. 2N2RW3/W-1-0
FOR
**W3*R
T O Y O T A N A V I G A T I O N S Y S T E M
MR2 (RHD)
NAVIGATION KIT 08545-00802, -00806
08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 2
PRECAUTIONS
• Do not pinch the rear wiring or har-ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative(-) lead from the battery terminals.
• When passing the wires through thedashboard or other panels, use agrommet to ensure waterproofing.
• Protect the wiring with tape when it ispassed through a hole.
• When disconnecting the connectors,be sure to grip the connector body.Do not tug on the wiring.
• Do not forcibly pull any car wiring harness.Rough tugging may result in opened con-nections, or a broken wire or harness.
• Confirm that lamps, horn, wiper andother car accessories operate normally.
• Protect your car with fender covers, seatand so on.
• Use the correct tool when tighteningbolts or nuts.
• Before drilling a hole, check that the rear ofthe mounting wall is clear.
• Be sure to firmly tighten connectorsand terminals.
• Before connecting the power wiring tothe battery, check the wiring con-nections, harness, etc. to see that theyare properly secured.
• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !
Precautions ................................................................................................................................................................... 2
Application Chart ........................................................................................................................................................... 4
Component Parts ........................................................................................................................................................... 5
Required Parts ............................................................................................................................................................... 6
Wiring Connection ......................................................................................................................................................... 7
Installation Overview ..................................................................................................................................................... 8
Vehicle Disassembly ...................................................................................................................................................... 9
Installation of the GPS Antenna ..................................................................................................................................... 13
Wire Harness Installation .............................................................................................................................................. 15
Installation of the Computer .......................................................................................................................................... 19
Installation of Navigation Disc ....................................................................................................................................... 21
Post-Installation Inspection ........................................................................................................................................... 22
Reassembling ................................................................................................................................................................ 22
08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 3
TABLE OF CONTENTS
0.6
In-D
ash
CD
-Cha
nger
(ora
nge)
(086
01-0
0913
)0.
6 C
D-D
eck
(ora
nge)
(086
01-0
0908
)N
avig
atio
n Sy
stem
TN
S300
(085
45-0
0806
) / N
avig
atio
n Sy
stem
TN
S200
(085
45-0
0802
)H
ide-
Aw
ay C
D-C
hang
er (0
8601
-009
11)
1C
asse
tte-T
uner
(onl
y)08
600-
0096
4 (o
rang
e)F/
K (0
8695
-178
01) +
Cov
er p
late
(555
22-4
2010
)
2C
asse
tte-T
uner
+ C
D-D
eck
0860
0-00
964
(ora
nge)
F/K
(086
95-1
7801
)
3C
asse
tte-T
uner
+ C
D-C
hang
er
0860
0-00
864
(ora
nge)
F/K
(086
95-1
7801
)08
600-
0096
4 (o
rang
e)
(1)
F/K
(086
95-1
7801
) + C
over
pla
te (5
5522
-420
10)
4C
D-T
uner
(onl
y)08
600-
0096
6 (o
rang
e)F/
K (0
8695
-178
01) +
Cov
er p
late
(555
22-4
2010
)
5C
D-T
uner
+ C
D-D
eck
0860
0-00
966
(ora
nge)
F/K
(086
95-1
7801
)
6C
D-T
uner
+ C
D-C
hang
er08
600-
0096
6 (o
rang
e)F/
K (0
8695
-178
01)
0860
0-00
966(
oran
ge)
(
1)F/
K (0
8695
-178
01) +
Cov
er p
late
(555
22-4
2010
)
7C
asse
tte-T
uner
(onl
y)M
OP-
Uni
t or 0
8600
-009
54 (o
rang
e)F/
K (0
8695
-178
01)
8C
asse
tte-T
uner
+ C
D-C
hang
er
MO
P-U
nit
(
1)-
or 0
8600
-009
54 (o
rang
e)
(1)
F/K
(086
95-1
7801
)
9C
asse
tte-T
uner
+ N
avig
atio
n (T
BT)
MO
P-U
nit
(
2)-
or 0
8600
-009
54 (o
rang
e)
(2)
F/K
(086
95-1
7801
)
10C
asse
tte-T
uner
+ C
D-C
hang
er +
Nav
igat
ion
(TBT
)M
OP-
Uni
t
(1)
(
2)-
or 0
8600
-009
54 (o
rang
e)
(1)
(
2)F/
K (0
8695
-178
01)
11C
D-T
uner
(onl
y)M
OP-
Uni
t-
or 0
8600
-009
59 (o
rang
e)F/
K (0
8695
-178
01)
12C
D-T
uner
+ C
D-C
hang
er
MO
P-U
nit
(
1)-
or 0
8600
-009
59 (o
rang
e)
(1)
F/K
(086
95-1
7801
)
13C
D-T
uner
+ N
avig
atio
n (T
BT)
MO
P-U
nit
(
2)-
or 0
8600
-009
59 (o
rang
e)
(2)
F/K
(086
95-1
7801
)
14C
D-T
uner
+ C
D-C
hang
er +
Nav
igat
ion
(TBT
)M
OP-
Uni
t
(1)
(
2)-
or 0
8600
-009
59 (o
rang
e)
(1)
(
2)F/
K (0
8695
-178
01)
Wide 2-DIN Head-UnitWide 2-DIN Head-Unit
+ A
DD
-ON
UN
IT(S
)
HEA
D U
NIT
CO
MB
INA
TIO
NR
EQU
IRED
AD
DIT
ION
AL
PAR
TS
1.4 DIN Head-Unit
AU
DIO
& N
AV
IGA
TIO
N A
PP
LIC
AT
ION
CH
AR
TT
MM
E-C
A D
ivis
ion
Dev
. Dep
t. II
- A
ugus
t 26t
h, 2
002
MR
2 M
MC
(**
W3*
)(L
HD
+ R
HD
)
Abo
ut t
he S
ubw
oofe
r (P
Z42
6-B
0250
-00)
. (
1) i
n th
e lu
ggag
e ar
ea .
(2)
in
the
sto
rage
box
beh
ind
the
seat
Pag
e 1
of 1
p. 1/1
COMPONENT PARTS 08545-00802, 00806
MR2 (W3) TNS 200/300
08-02MR2 (RHD) - 5
1 2 3
5 6 7
8 9 10 11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5x8) 4
CORD CLAMP 2
FOAM 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 411
10
9
87
6
5
3
2
1
MR2 (W3) TNS 200/300
MR2 (RHD) - 608-02
NAVIGATION DISC
To be ordered separately. Please refer to the list of available disc for turn by turn Navigation Systems (Access to accessories).
OWNER’S MANUAL
To be ordered separately.
REQUIRED PARTS
AUDIO FITTING KIT 08695-17801
A B
CD
E
No. Part name Quantity
RADIO BRACKET 2
(*) AUDIO SIDE PANEL 2
(*) PAD 2
SCREW 4
AUDIO CLUSTER 1EDC
B
A
(*): Not used for Wide 2-DIN radio installation.
(*)
(*)
Only used for radioless vehicles.
MR2 (W3) TNS 200/300
MR2 (RHD) - 7 08-02
WIRING CONNECTION
CASSETTE TAPE PLAYER TYPE
8P
1P
13P
8P
18P
12P
10P
Connection Method:
Vehicle Wire harness
Splicing Connector (TX- Wire)
Splicing Connector (Speed Sensor Wire)
Splicing Connector (TX+ Wire)
Splicing Connector (Reverse Sensor Wire)
GPS Antenna
Cassette tuner with multi-display 1
2 3
CD PLAYER TYPE
No. Part name
COMPUTER
WIRE HARNESS
GPS ANTENNA3
2
1
Vehicle wire harnessSplicing connector(Speed sensor wire)
Splicing connector (TX- sensor wire)
Splicing connector(Reverse sensor wire)
10P
8P18P 1P
13P8P
GPS antenna
12P 1
Splicing connector (TX+ sensor wire)
32
CD tuner with multi-display
MR2 (W3) TNS 200/300
MR2 (RHD) - 808-02
GPS antenna Splicing connector (Reverse sensor wire)
Splicing connector (TX+ sensor wire)
Splicing connector(TX- sensor wire)
WIRE HARNESS SUB-ASSEMBLY - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA WIRE
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)13
3
2
12
INSTALLATION OVERVIEW
3
1
2
13
12Splicing connector (Speed sensor wire)
MR2 (W3) TNS 200/300
MR2 (RHD) - 9 08-02
VEHICLE DISASSEMBLY
Fig. 3
Fig. 1
Fig. 2
1. Remove the I/P brace inner covers and the I/P brace outer covers .
: Screw (2x)1001
8
2. Remove the heater control knobs (3x)and cluster panel .
: Control Knob (1x): Screw (2x)
: Clip (4x)1002
322
3. Remove the ashtray and the ashtrayreceptacle box .
: Screw (1x): Clip (3x)
1005
9
1
1
8
8
100
2
100
223
5
100
9
MR2 (W3) TNS 200/300
MR2 (RHD) - 1008-02
6. Remove the lower panel (RH) .: Screw (1x)
: Clip (4x): Bolt (1x)102
10012
Fig. 6
4. Remove the meter cluster panel .: Clip (4x)
4
5. Remove the combination meter .: Screw (3x)100
6
Fig. 4
Fig. 5
4
6
12
100
100
102
MR2 (W3) TNS 200/300
MR2 (RHD) - 11 08-02
8. Remove the front door scuff plate (LH).: Clip (4x)
10
Fig. 8
10
9. Remove the passenger’s side kick panel(LH) .
: Clip (1x) : Nut (1x)103
13
Fig. 9
13
103
Fig. 7
7. Remove the glove compartment doorassembly .
: Clip (2x)20
20
MR2 (W3) TNS 200/300
MR2 (RHD) - 1208-02
11. Remove the rear side inner trim (LH) .: Clip (3x)
: Clip (4x): Bolt (1x)105
104
19
Fig. 11
19
104
105
12. Remove the rear console box (LH) .: Bolt (2x)106
17
Fig. 12
17
106
Fasten the bolt with specified torquewhen reassembling.(Refer to the Repair manual)
CAUTION
10. Remove the rear console box lid (LH).
: Bolt (3x)10218
Fig. 10
18102
MR2 (W3) TNS 200/300
MR2 (RHD) - 13 08-02
INSTALLATION OF THE GPS ANTENNA
x 2
x 14
1. Cut the foam into 2 large pieces and14 small pieces as shown in the illustra-tion.
-a: Foam tape (2x)-b: Foam tape (14x)8
8
8
Fig. 13
8
Fig. 14
Fig. 15
2. Cut one butyl tape into 2 equal sizedpieces.
11
3.
a) Remove the release paper of the earthplate and attach the butyl tape asshown.
b) Apply the tapes to the adhesive sideof the earth plate .10
11
1110
11
10
11
8
8
-a
-b
MR2 (W3) TNS 200/300
MR2 (RHD) - 1408-02
6. Route the antenna cord as shown inthe illustration, and secure it using thewire tie (1x).
: Vehicle harness79
3
4. Affix the earth plate at the locationshown in the diagram and mount theantenna and earth plate .
5. Wrap the foam -b around the anten-na cord , and run the wire betweenthe windshield and instrument panel.
3
8
103
10
Duct
Fig. 16
3
9
10
10
Fig. 17
3
3
9
10
7
When affixing the earth plate makesure to carefully wipe off any dirt,moisture or oil from the surface of thelocation where it is to be affixed.
10
CAUTION8 -b
MR2 (W3) TNS 200/300
MR2 (RHD) - 15 08-02
WIRE HARNESS INSTALLATION
ll SPLICING CONNECTOR CONNEC-TION PROCEDURES
a) Remove appropriate amount of tapewrapping the vehicle side harness to beconnected.
b) Insert the vehicle harness to be con-nected securely into the guide slit.
c) After inserting the vehicle side harnessinto the guide slit, fix the splicing con-nector , and lock it securely using aplier until the connector clicks.27
21
7
Fig. 18
2721
7
Fig. 19
TX- (yellow/black)
WIRE SIDE VIEW
TX+ (yellow)
12P Tab
2
22
9
3
21
+
13
TX+ TX-
ll TX WIRE CONNECTION
1. Turn the connector so that the wiresface you and the tab is on top.
2. Connect the TX(-) wire (yellow/black) ofthe wire harness to the wire of thefourth position from the left side of thebottom row.
3. Connect the TX(+) wire (yellow) of thewire harness to the wire of the thirdposition from the left side of the bottomrow.
4. Pull back the floor carpet.
5. Route the antenna cord , the wireharness and the reverse sensorwire (red/blue) as shown in the illus-tration and attach using wire ties (5x).
9
13
2
3
2
2
08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 16
5
22P
Tab
WIRE SIDE VIEW
Fig. 22
9. Turn the connector so that the wiresface you and the tab is on top.
10. Connect the speed sensor wire (vio-let/white) of the wire harness to the wireof the fifth position from the right side ofthe top row.
12
12
217
ll SPEED SENSOR CONNECTION
6. Route the speed sensor wire (vio-let/white) of the wire harness as shownin the illustration.
7. Secure the speed sensor wire (vio-let/white) of the wire harness usingfoam -b (2x) and a wire tie (1x).
-b: Foam tape (2x): Wire tie (1x)9
8
98
12
12
Fig. 20
12
9
22P
Fig. 21
8 -b
8. The 22P connector shown in the illus-tration is the vehicle side connector tobe spliced.
08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 17
11. Fit the CD (cassette) tuner with multi-display .
: Screw (4x)D23
Fig. 23
ll WIRE HARNESS ROUTING
12. Route the antenna cord , the wireharness and reverse sensor wire
(red/blue) as shown in the illustra-tion, and attach using wire ties .
: Wire tie (2x)9
9
13
2
3
Fig. 24
13. Disconnect the 10P connector from theJ/B of the rear side inner trim (LH).
Fig. 25
10P
23
2 3+
Excess reverse sensor wire
DE
A
, and are parts of the Audio Fit-ting Kit 08695-17801.
EDA
NOTE
13
9
MR2 (W3) TNS 200/300
MR2 (RHD) - 1808-02
7
WIRE SIDE VIEW
ll REVERSE SENSOR CONNECTION
14. Turn the connector so that the wiresface you and the tab is on top.
15. Connect the reverse sensor wire (red/blue) of the wire harness to thewire of the second position from theright side of the bottom row.
16. Reconnect the 10P connector.
13
Fig. 26
17. Route the antenna cord and thewire harness as shown in the illus-tration and attach using foam -b (2x).Attach the excess wire harness andexcess antenna wire using foam -a(2x).
-a: Foam tape (2x)-b: Foam tape (2x)8
8
8
8
2
3
Fig. 27
Tab
10P
21
7
13
2 3+
Excess wire harnessExcess antenna wire
8 -b
8 -a
MR2 (W3) TNS 200/300
MR2 (RHD) - 19 08-02
INSTALLATION OF THE COMPUTER
Fig. 29
Fig. 30
Fig. 28
5. Adjust the brackets (2x) at the high-est position. Install the brackets (2x)to the computer using the bolts (4x).
6. Attach the butyl tape (2x) to theunder part of the brackets .5
11
61
5
5
1. Make a hole for routing the antennacord in the rear console box (LH)
as shown in the illustration.17
3
Install the computer atthe highest position
40mm
45mm
20mm
30mm
Wiring hole
6
11
1
5
11
17
17
Do not remove the release paper onthe under side of the tapes yet.11
CAUTION
11
2. Remove the release paper of the butyltape and fold it as shown.
3. Attach the folded tapes to the backof the rear console box (LH) .
4. Route the antenna cord and wireharness through the hole in the rearconsole box (LH) , and return therear console box (LH).17
17
2
3
1711
11
To prevent the rear console box (LH)rattling, attach the butyl tape as
directed.1117
CAUTION
MR2 (W3) TNS 200/300
MR2 (RHD) - 2008-02
7. Attach the computer to the rearconsole box (LH) as shown.17
1
25m
m
40mm
8. Route the antenna cord and thewire harness under the computer
, and connect to the computer .11
2
3
Fig. 31
1
Be sure the butyl tape has no con-nection with the RH rear console box.
CAUTION
TOP VIEW
Fig. 32
1
2
3
17
17
1P
8P
13P
MR2 (W3) TNS 200/300
MR2 (RHD) - 21 08-02
INSTALLATION OF NAVIGATION DISC
1. Connect the battery and turn the igni-tion switch to the ACC position.
2. Slide the eject switch on the computerto the left to open the disc insertion
slot.
3. With the label side of the disc facing up,insert the Navigation Disc into the discinsertion slot.
* The disc will be pulled into thecomputer automatically.
4. Slide the eject switch on the computerto the right to close the disc inser-
tion slot.1
1
Fig. 33
1
REASSEMBLING
MR2 (W3) TNS 200/300
MR2 (RHD) - 2208-02
Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim and otherinterior materials properly so that they do not have a detrimental effect on the function of the vehicle. During reassembling,make sure that wires are not pinched and all bolts and screws are tightened.
POST-INSTALLATION INSPECTION
Installation Check
1. Inspect the wiring and installation for abnormalities.2. Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness is being pushed,
pulled or pinched with excessive force. Also check again that clamps and bands have not shifted out of position and that allparts have been tightened.
Operation Check
1. Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine.2. Press the NAVI switch and confirm that the navigation screen is displayed.3. Adjust the volume by following the section on ”Adjusting the Volume of the Guide Voice” in the TNS Owner’s Manual, and
confirm that the sound from the speakers changes.4. Perform the “auto-compensation” procedure by following the section on “When Tires are Replaced” in the TNS Owner’s Manual.
When an abnormality is suspected, perform troubleshooting based on the “Toyota Genuine Navigation System Service Manual”.
ENSURE THAT ALL REMOVED CONNECTORSARE PUT BACK CORRECTLY.
REFIT THE TRIM AND REMOVED PARTS.
GENUINE PARTS