mps 5 - micco lucentmiccolucent.net/wp-content/uploads/2015/01/workstation-design.pdf · e mains...

18

00136613

MPS 5.0 | Workstations 3 842 538 281 (2013-11)

Height-adjustable workstation

Height-adjustable workstation 3 842 998 350A Version Disassembled, assembledESD Conductivity Yes, noLV Load version Number of lifting modulesBA Workstation width 640 ... 2000 mmH3 Strut extension height to 1500 mmT1A Workstation depth to 1000 mmT2 Bracket depth to 800 mmTP Table top type 4 different table topsT3 Accessory upright depth to 800 mmNM Number of material shelves 0 ... 4M Material shelf material 3 different material shelvesTE Material shelf depth 410 ... 1220 mmE Suspension profile With, withoutATyp Type of hanger With, without hanger. Selectable spring pullsL Country version D, F, GB, CH, CZSLTyp Type of lamp 6 different lampsSTyp Type of socket 4 different socketsDL Compressed air strip With, withoutITyp Type of information board 7 different information boardsHLF Cloth and bottle holder With, without

10

ESD

MTpro

f Large number of adjustment options for high versatility f Freely selectable geometry and functionality f Independent adjustment of material feed and table top

heights f Available in ESD-conductive version f Fully assembled or as a kit for self-assembly f Allows for the addition of any desired modules,

including cross ties and conveyor tracks as well as individual components

For workstation design and planning, we recommend MTpro! See pages 12 and 13 for more information.

19

00131971

T1A

BA

HLF

T3

T2

H3

TE

NM (=3)

M

ITyp

HLF

TP

DL

ATyp

SLTyp

STyp

690-

1100

730-

1140

3 842 538 281 (2013-11) Workstations | MPS 5.0

20

A1 A2

00139013

min

. 627

; max

. 103

7

min

. 635

; max

. 104

5

B

B

A

AZ

Z

M = 120 Nm

M = 120 Nm

F = 1000 N

10

00131998

AB

C

G

F

E

22870

40

73

48

61,2

M6x

40M

D =

10 N

m

99 125

63,3

M6x

40M

D =

10 N

m

85

123,

3

22,5

45

9

54

206

192

3

10

Z

B-B

A-A


Height-adjustable workstation components

Lifting module (A) f Lifting module for stepless workstation height

adjustment f Connected via screw hole on face sides or using the

integrated 10 mm slot f Lifting force: max. 1000 N per lifting module; suitable

for compressive forces only f Lift: 410 mm f Lifting velocity: 25 mm/s f Cable length: 2000 mm

No.

A1 Lifting module 3 842 540 116A2 Lifting module with bracket (Z) 3 842 542 211

21

00131743

120

60

227

00139014

F

25,5

00131745

45,5

166

C

00131742

11,6 33

D

00131748

13

21,5

F

00131749

(F)

G

B


L (m) No.

B Control unit for 1 lifting module* 3 842 540 048Control unit for 2 lifting modules* 3 842 540 049Control unit for 3 lifting modules* 3 842 540 050Control unit for 4 lifting modules* 3 842 540 051

C Hand switch with display 3 842 540 120D Contact bridge 3 842 540 047E Mains cable D 5 3 842 540 195

Mains cable CH 5 3 842 540 197Mains cable GB 5 3 842 540 199

F Control strip 2 3 842 540 129G Pressure wave sensor 3 842 540 130* EU; 230 V AC

Control (B) f Control for synchronization of 1, 2, 3 or 4 lifting

modules in parallel operation f Operating time: 10%

Hand switch (C) f For operating the controller, with push button for height

adjustment and 3 memory buttons to store the different positions, cable length 3 m

Contact bridge (D) f For operating the controller without collision protection

Mains cable (E) (not shown) f For connection to power mains

Pressure wave control strip (F), pressure wave sensor (G) f A pressure wave control strip (F) can be connected to

the control unit (B) to protect against mechanical collisions. Even if only slight pressure is applied to the control strip, the pressure wave sensor (G) sends a signal to the control unit and the lifting modules move a few millimeters in the opposite direction. The pressure wave control strip has a self-adhesive back side and can be individually shortened.

22

00127283


Workstation

Workstation 3 842 998 110A Version Disassembled, assembledESD Conductivity Yes, noPK Construction Desk type, box typeP Profile type 40L, 45L, 60LFU Foot type Leveling feet, castersBA Workstation width 410 ... 2000 mmH1A Work surface height 410 ... 1500 mmH2 Total workstation height 410 ... 2500 mmT1A Workstation depth 405 ... 1000 mmT2 Bracket depth to 800 mmTP Table top type 4 different table topsSBTyp Side panel type 3 different side panelsT3 Accessory upright depth to 800 mmNM Number of material shelves 0 to 4M Material shelf material 3 different material shelvesTE Material shelf depth 410 ... 1220 mmSV Reinforced strut extension With, withoutE Suspension profile With, withoutATyp Type of hanger With, without hanger. Selectable spring pullsL Country version D, F, GB, CH, USA/CDN, CZSLTyp Type of lamp 6 different lampsSTyp Type of socket 4 different socketsDL Compressed air strip With, withoutITyp Type of information board 7 different information boardsFTyp Type of footrest Footrest selectableHLF Cloth and bottle holder With, without

10

ESD

MTpro

f Large number of adjustment options for high versatility f Freely selectable geometry and functionality f Available in ESD-conductive version f Fully assembled or as a kit for self-assembly f Allows for the addition of any desired modules,

including cross ties and conveyor tracks as well as individual components

For workstation design and planning, we recommend MTpro! See pages 12 and 13 for more information.

23

730-

1140

00137591

T2

T3

T1A

H2M

M

SV

Typ

SB

FU

HLF

TP

DL

NM = 2

ATyp

SLTyp

STyp

TypFTyp

BA

TE

E

I

H1A


24

H3

= 12

00

Fmax=250N

Mmax = 150Nm

B = 990T2 = 595

00137555

45x45L

H2

B = 990

T1A = 595

H1A

00124731

45x45L

H2

B = 990

T1A = 59545

H1A

00124730

45x45LA

B

C


ESD

45x45L10

Table frame (A, B)

f Table frame in standard dimensions for box or desk type workstation construction

f Height-adjustable leveling feet to compensate for floor irregularities.

f Suitable for the construction of ESD workstations f Many extension options with accessories such as table

tops and footrests f Desk type construction for more legroom, especially

when swiveling into/out of workstation while seated

Strut extension (C) f Strut extension in standard size for attaching

accessories to workstations f Subsequent installation on a table frame is possible f Fits all Rexroth table frames with profile 45x45L and

990 mm width f Fastened by means of end connector on table frame f Suitable for the construction of ESD workstations

H1A (mm) H2 (mm) No.A Table frame, box type 860 900 3 842 537 251

960 1000 3 842 537 252B Table frame, desk type construction 860 900 3 842 537 249

960 1000 3 842 537 250C Strut extension 3 842 519 530


ESD

MTpro

Table top

f Table top for use in constructing Economic and Basic type Rexroth workstations for various mechanical loads

f Can be configured with variable dimensions or with fixed standard dimensions

f The table top Economic is suited for normal levels of mechanical stress on the table top surface

f The table top Basic with hard laminate coating is suited for high levels of mechanical stress on the table top surface – High abrasion resistance – High impact resistance and scratch resistance – Resistant to organic solvents, weak acidic and caustic

materials, gasoline and oil – Briefly resistant to temperatures up to 180°C

f Available in ESD-conductive version. Safe conduction (without extra wiring) of charges through volume conductive base material, Rv = 1 x 105 to 1 x 107 Ω DIN EN 61340-5-1

BTP (mm) TTP (mm) ESD No.

Table top Economic 1000 555 3 842 535 470

1200 555 3 842 535 471

1400 555 3 842 535 472

1000 705 3 842 535 473

1200 705 3 842 535 474

1400 705 3 842 535 475Table top Economic ESD 1000 555

ESD

3 842 535 476

1200 555ESD

3 842 535 477

1400 555ESD

3 842 535 478

1000 705ESD

3 842 535 479

1200 705ESD

3 842 535 480

1400 705ESD

3 842 535 481Table top Basic 1000 555 3 842 535 489

1200 555 3 842 535 490

1400 555 3 842 535 491Table top Basic ESD 1000 555

ESD

3 842 535 482

1200 555ESD

3 842 535 483

1400 555ESD

3 842 535 484

00120075

TTPB TP

40

Table top 3 842 998 250Type Version Economic, Economic ESD,

Basic, Basic ESD

BTP Table top width 400 ... 2700 mm

TTP Table top depth 300 ... 2000 mm

Material for table top Economic: coated chipboard, layer thickness 0.1 mm; edging: ABSMaterial for table top Basic: coated chipboard, layer thickness 0.8 mm; edging: ABSScope of delivery: includes fastening material

26 MPS 5.0 | Workstations 3 842 538 281 (2013-11)

ESD

108MTpro

Material shelves

f Material shelves for ergonomic accessibility of containers (kanban), materials, measuring instruments and other aids at Rexroth workstations.

f For implementing the 2-bin system f Can be attached at any desired incline, height or offset f Material shelf Economic (A) with frame profile 22.5x30 f Material shelf Basic (B) with frame profile 22.5x45 with

docking aids for easy loading and removal of materials f Surfaces

– PP: light gray – SB: ESD conductive; black;

recommended accessory: ESD mat insert – Aluminum: for heavy loads (material shelf Basic)

f Attachment fixed with brackets (included) or swiveling with swivel fastening

f Customized assembly from individual components possible (see "Components" chapter)

Scope of delivery: includes brackets for fastening on 10 mm slotAccessories: swivel fastening () 154, 155), ESD mat insert () 59)Condition on delivery of material shelf with standard dimensions: fully assembledCondition on delivery of material shelf with adjustable dimensions: disassembled, fully assembled

B

B E

TEP

00139017

00139016

8

00139015

10A B

BE = B - 45 - 80 (P= 40L)

BE = B - 45 - 90 (P= 45L)

BE = B - 45 - 120 (P= 60L)

27

00137635

5

30

6,5

22,5

TE, BE

8

00137636

TE, BE

5

45

22,5

7,5

10B

A


00137639

22

26L

8

00137640

00137637

38

41

L

10

00137638

Lettering clips f For labeling material shelves f Suitable for labeling all profiles with 8 mm or

10 mm slot f For clipping into the slot

Color: light gray (7035); transparent

L (mm) No.Clip N8 2000 20 3 842 537 113

102 20 3 842 537 650Clip N10 2000 20 3 842 537 116

102 20 3 842 537 651

B Material shelf Basic, surface PP 3 842 998 183A Version Disassembled; assembled

BE Material shelf width 200 ... 1000 mm

TE Material shelf depth 310 ... 1000 mm

B Material shelf Basic, surface SBESD

3 842 998 184A Version Disassembled; assembled



B Material shelf Basic, surface aluminum 3 842 998 155A Version Disassembled; assembled



Surface BE (mm) TE (mm) ESD No.A Material shelf Economic PP 610 410 3 842 538 456

855 410 3 842 538 457SB 610 410

ESD

3 842 538 458

855 410ESD

3 842 538 459

Surface BE (mm) TE (mm) ESD No.B Material shelf Basic PP 610 410 3 842 538 460

SB 610 410ESD

3 842 538 461


Footrest Economic 3 842 998 256ESD Conductivity Yes, no

BF Footrest width 400 ... 1020 mm

TF Footrest depth 300 ... 600 mm

00124742

P = 40L P = 45L

00139019

00139019

T FBF

Fmax = 1000 N

B F = B–2xP

B

T FL (mm) ESD No.

Rubber profile 2000 10ESD

3 842 537 135

30 ... 2000ESD

3 842 994 979/L

BF (mm) TF (mm) ESD No.Footrest Economic; assembled 900 400 3 842 538 771

900 400ESD

3 842 538 772

ESD

10

ESD

10MTpro

Rubber profile

f To avoid impact on hard edges, such as when setting down impact-sensitive products

f For use as footrest: clip in from top and front on the cross strut of the workstation

f Very simple and inexpensive f Suitable for the construction of ESD workstations

Material: EPDM; conduction resistance RA = 1x103 – 1x109 Ω

Footrest Economic

f For low-fatigue sitting at the workstation f Attached to table frame f Oil resistant f Aluminum U-profile on front edge to prevent premature

wear of the footrest edge f Suitable for the construction of ESD workstations

Material: chipboard; hard-coated; conduction resistance RA = 1x106 Ω (DIN EN 61 340-5-1)Scope of delivery: includes fastening kit (10 mm slot)Scope of delivery ESD: includes fastening kit and grounding cable (10 mm slot) () 58)

29

TF

B = B

TR F

B F

00124743

TR F

T = T + 90 30

A

B F = B - 2

x P

00121105

T F

00120082

TTR

B TR

00121106

B

B

A+B+C

C

A


10

ESD

MTpro

Footrest Basic Support frame

Footrest Basic f For low-fatigue sitting at the workstation f Easy height adjustment while seated

(adjustment range: 250 mm) f Installed on table frame using attachment kit f Installed on free-standing support frame using

attachment kit f Oil resistant f Suitable for the construction of ESD workstations

Frame material: aluminum profile; anodizedRest material: chipboard, hard-coated; conduction resistance RA = 1x106 Ω (DIN EN 61 340-5-1)Scope of delivery: includes fastening kit (10 mm slot)Scope of delivery ESD: includes fastening kit and grounding cable (10 mm slot) () 58)

A, B, C Footrest Basic 3 842 998 257A Version Disassembled, assembled

ESD Conductivity Yes, no

BF Footrest width 400 ... 1020 mm

TF Footrest depth 300 ... 600 mm

TR Support frame Yes, no

C Support frame 3 842 998 247BTR Support frame width 400 ... 1020 mm

TTR Support frame depth 390 ... 690 mm

BF (mm) TF (mm) BTR (mm) TTR (mm) ESD No.A Footrest Basic 900 530 3 842 515 160

900 530ESD

3 842 538 098B Attachment kit 3 842 537 737A+B Footrest Basic + attachment kit 900 530 3 842 519 735

900 530ESD

3 842 538 409C Support frame 900 558 3 842 521 013

30

00138996

00138995

L

00121461

M8 x 12 ISO 7380

Ø 8,5

2

13

00138997


Applications

Suspension profile application f To provide ready access to plastic grab containers

and trays at the workstation or in the material shuttle f Customized assembly from individual components

(see “Components” chapter ) 152)

Hanger application f For the ergonomic positioning of tools in combination

with trolley or slide hanger and spring pull f For hanging system lamps at the workstation f Customized assembly from individual components

(see “Components” chapter ) 152)

31

00139026

00120990

00138968

10954

228

00138967

104 145

320

00138969

88 149

299

A

B C


Spring pull

Spring pull (A, B) f Ergonomic positioning of tools, e.g. screwdrivers,

to reduce uneven and high strain on workers f Bearing load and cable length are adjustable f Assembly on workstation with hanger and trolley

or slide hanger

Scope of delivery: includes safety wire

Spring pull with retractable cable (C) f Ergonomic positioning of air-powered tools,

e.g. pneumatic screwdrivers, to reduce uneven and high strain on workers

f Compressed air supplied via air bar f Compressed air connection for feed line and

tool connection: G1/4" f Bearing load and cable length are adjustable f Assembly on workstation with hanger and trolley

or slide hanger

Scope of delivery: includes safety wire, connection tubing G1/4"

Bearing load (kg)

System weight

(kg)

Retractable cable (mm)

No.

A Spring pull 0.4 ... 1.0 0.6 1600 3 842 520 0531.0 ... 2.0 0.6 1600 3 842 520 054

B Spring pull 2.0 ... 4.0 2.0 2000 3 842 520 055C Spring pull with retractable cable 1.2 ... 2.5 1.4 1350 3 842 520 056


10

Air bar (A)

f Distributor and connection point at workstation for compressed air for up to 4 tools

f Max. 8 bar f Compressed air connection for feed line: G1/2" f Compressed air connection for discharge: G1/2"

or G1/4" (reducing adapters)

Material of seals: NBRScope of delivery: includes fastening elements for 10 mm slot

Spiral tubing (B)

f For connecting tools to the air bar f Tubing connection with kink protection, rotatable

with sealing ring; 1/4" external thread f Max. extension length 2200 mm f Operating pressure: Pmax = 8 bar at 20°C f Requires de-oiled air

Tubing material: PU; blueConnection material: steel

00121064

69

G1/2"G1/4"

300

54

54

54

G1/2"

G1/2"

A

B

No.B Spiral tubing 3 842 544 790

No.A Air bar 3 842 352 088

134

134

15

15

15

100

1/4"

1/4"

140

300

700 / max. 2200

80 D=1

0mm

A

20988

33

00120954

00139018

155

220

2

215

00139027

60

70

29

BA


ESD

Tool shelf Tool holder

f For ergonomic and handy positioning of tools at the workstation

f Tool holder (B) is hung in the tool shelf (A). f Tool shelf suitable for suspending tool holders () 34) f Customized assembly of individual components: see

“Components” chapter () 152)

Material B: VA

ESD No.A Tool shelf (without tool holder)

ESD3 842 514 519

B Tool holder for soldering ironsESD

3 842 514 524


Tool holders f For ergonomic and handy positioning of tools at the

workstation f Time savings of 10% to 20% based on MTM, achievable

with – Defined place for fast retrieval – 45° docking aids in bucket-tray for easy, ergonomic

depositing and removal of tools – 45° tilt of tool holder for easy picking

f Round and oval bucket-trays, open or closed base, for insertion in matching tool holders

f Four possible positions for oval bucket-trays possible in tool holders for ergonomic picking and placing

f Tool holder to hang in a suspension profile or container mount

f Tool holder with space for adhesive label

Material: PA 6; black

f Self-assembly elements for custom configurations of tool holder shelves: see “Components” chapter () 152)

ESD

Tool holders Container mount

108

20989

E

F; G; H

B; C; D

A

21424

22378


Tool holder D52 for bucket-trays D52-9 and D52-15

ESD No.A Tool holder D52

ESD3 842 544 832

ESD No.B Bucket-tray D52-9

(open base)ESD

3 842 544 834

20990

59,5

45°

91,6

37

52

B

20992

90°40

529

A

Approx. 2.5 ... 5.5

PH1, PH2

ESD No.C Bucket-tray D52-15

(open base)ESD

3 842 544 835

ESD No.D Bucket-tray D52-15

(closed base)ESD

3 842 544 836

Tool holder D91 for bucket-trays D91-32, D91 Oval53 L100 and D91 Oval53 L136

ESD No.E Tool holder D91

ESD3 842 544 833

C

20993

90°70

5215

D

20994

90°71

5215

20991

100

45°

132

66

91

E

Approx. 2.5 ... 10

PH1, PH2, PH3, PH4

Approx. 1.5 ... 6

6 ... 8

0000A

0000C


ESD No.Container mount 10

ESD3 842 544 797

Container mount f Container mount to hang tool holders, grab containers,

grab trays, and grab ledges f Suitable for 8 mm and 10 mm slots

Material: PA 66; blackScope of delivery: includes fastening material for fastening in 8 mm and 10 mm slots

ESD No.G Bucket-tray D91-oval53-L100

(closed base)ESD

3 842 546 744

ESD No.H Bucket-tray D91-oval53-L136

(closed base)ESD

3 842 546 745

G

20996

90°

100

42

9127

H

20997

90°

136

42

9127

21422

30

10,2

35,5

21431

3

90°

5,4

10,2

6

Approx. 4 ... 5.5

PH1, PH2

Approx. 5 ... 10

10 ... 19

10 ... 19

Approx. 4 ... 5.5

PH1, PH2

Approx. 5 ... 10

10 ... 19

10 ... 19

ESD No.F Bucket-tray D91-32

(closed base)ESD

3 842 544 837F

20995

90°

76,5

9132

Approx. 1.5 ... 5

6 ... 9

6 ... 9

22034


20999

ESD No.Tool holder D95

ESD3 842 544 772

ESD

Tool holder D95

f Quiver-type tool holder for nutrunners up to 2 kg (the use of a spring pull is recommended for heavier nutrunners, ) 31)

f Time savings of 10% to 20% based on MTM, achievable with – Defined place for fast picking – 45° docking aids for easy, ergonomic depositing and

removal f Tool holder open at bottom to hold nutrunners with long

tool inserts. Dirt does not collect in the quiver. f Notched housing for clearly defined stowage f Centering lugs for easy fastening in vertical 10 mm slot

Material: PA 6; blackScope of delivery: includes fastening material for fastening in 10 mm slots

10


21001

ESD No.Tool holder L105 10

ESD3 842 544 768

f For ergonomic and handy positioning of tools at the workstation

f Universal use possible, e.g. for screwdrivers, pliers, or hammers

f Mounting in 8 mm and 10 mm slots f Time savings of 10% to 20% based on MTM,

achievable with – Defined place for fast retrieval – 45° docking aids and tactile feedback for easy

depositing

Material: PA 6; blackScope of delivery: includes fastening material for fastening in 8 mm or 10 mm slots

ESD

Tool holder L105

108


Guide plate 30x30

f Guide plate 30x30 as cap for 30x30 profile f For the construction of supply racks (minomi racks) for

the simple suspension of tools and parts between 30x30 profiles

f Yellow coloring for faster recognition by workers f Time savings of 10% to 20% based on MTM, achievable

with – Defined place for fast retrieval – 45° docking aids for easy depositing

Material: PA 6; yellow (RAL 1003)Scope of delivery: includes headless setscrew for added stability

21003

21004

14,5

30

30

45°

No.Guide plate 30x30 10 3 842 544 770


Workstation lighting

The right lighting, adapted to the activity at the workstation, is a basic prerequisite for high efficiency and processing quality. Optimum lighting prevents fatigue, improves concentration, and reduces the risk of errors. In addition to climate, noise, mechanical vibrations, and hazardous substances, lighting is another environmental factor that must be taken into consideration.

Important aspects for planning workstation lighting include: f Avoid strong contrasts f Avoid glare and reflection

DIN EN 12 464 and the table below contain the required mid-range lighting strengths.

The right Rexroth system light for every task

Calculation example for work top lightingRexroth SL 78 (nominal luminance intensity) 681 lux (lamp-to-table distance = 1.25 m)+ Ambient lighting 300 lux= work top lighting intensity of 800 lux

Tasks Required lighting strength (lux)

Rexroth SL 36 Duo

Rexroth SL 72 / economic

Rexroth SL 78

Rexroth SL 78 + SL 36 Duo

Rough and average machine and assembly tasks such as turning, milling, and planing

300 1) 1)

Fine machine tasks with permissible deviations 500 1) 1) 1)

Fine assembly tasks, e.g. telephones, winding medium-sized coils, marking, inspection, and measuring stations

750 1) 1) 1) 1)

Very fine assembly, e.g. measuring instruments, assembly of tools, gauges, and equipment, precision mechanics and micromechanics

1000 1) 1)

Assembly, inspection, and adjustment of extremely small parts

1500 1)

1) Distance between the table top and lamp: 1.25 m

Lamp lighting strength sufficient for task

Lamp lighting strength + ambient light (300 lux) sufficient for task

41

0012088100120880 00125040

3 842 532 909

00120879

+

200 300 400 500 700 1000

–

1500 (max.)

(lx)

+

200 300 400 500 700 1000

–

1500 (max.)

(lx)


Good vision at the workstation increases performance and reduces the error rate.

Rexroth’s system lamp range provides glare and flicker-free light of the highest quality (quality class A according to DIN 5035-T2). You can operate the lamps as required for the job at hand either individually or in combination with one another. This allows you to provide your workstations with uniform illumination of outstanding quality.The lamps can be switched on and off when plugged into a socket with power switch.

The lamps can be connected in series using the connection cables () 45). The ready-to-use connection and mains cables allow you to install the lamps yourself without needing an electrician.The lamps come with insulating fastening kits and so are suitable for use on ESD workstations.

Increased efficiency with Rexroth system lamps Reduction of errors with Rexroth system lamps

42

00138955

2x

899

60

120

00138956

2x

625

60

120

00138957

485497

60

120

A

B

C


ESD

System lamps

Electronic f Glare-free light of the highest quality (quality class A

according to DIN 5035-T2); color temperature: 4000 K f With electronic lamp ballast for flicker-free light

(> 25 kHz) f With three GST outlet sockets for looping through the

electrical current f Very inexpensive to operate (low power consumption,

long life) f Low weight f Suitable for use at ESD workstations f SL 78 electronic: attached to a strut extension

(workstations with B = 990 mm) or to a hanger (workstations with B ≠ 990 mm)

f SL 48 electronic: attached to a hanger f SL 36 electronic: attached to the vertical strut of the

strut extension

Protection class: IP 20 (IEC 529)Housing material: aluminum; anodizedScope of delivery: includes fluorescent tubes and insulating fastening kit (10 mm slot)Required accessories: mains cable or connection cable as applicable () 45)

Fluorescent tubes

Service life (h)

Voltage Weight (kg)

No.

A SL 78 electronic EU1) 2x T5-L 39 W 12 000 220-240 V/ 50 Hz; 60 Hz

2.8 3 842 537 343

USA/CDN2) 2x T5-L 39 W 12 000 120-277 V/ 50 Hz; 60 Hz

2.8 3 842 537 345

B SL 48 electronic EU1) 2x T5-L 24 W 12 000 220-240 V/ 50 Hz; 60 Hz

2.3 3 842 537 347

USA/CDN2) 2x T5-L 24 W 12 000 120-277 V/ 50 Hz; 60 Hz

2.3 3 842 537 349

C SL 36 electronic EU1) 1x TC-L 36 W 12 000 220-240 V/ 50 Hz; 60 Hz

1.6 3 842 516 713

USA/CDN2) 1x TC-L 36 W 12 000 120-277 V/ 50 Hz; 60 Hz

1.6 3 842 537 351

1) Test marks of VDI, ENEC; 2) Test marks of UL, CSA, FCC

43

00138954

899

60

120

Schuko

GST

00138955

899

60

120

00138957

485497

60

120

D

E

F


Fluorescent tubes

Service life (h)

Voltage Weight (kg)

No.

D SL 72 EU1) 2x TC-L 36 W 8000 230 V/50 Hz 4.1 3 842 514 653E SL 36 EU1) 1x TC-L 36 W 8000 230 V/50 Hz 2.2 3 842 516 712F SL 72 economic, grounded EU1) 2x TC-L 36 W 8000 230 V/50 Hz 4.3 3 842 540 924

USA/CDN2) 2x TC-L 36 W 8000 120-277 V/ 50 Hz; 60 Hz

4.3 3 842 540 033

F SL 72 economic, GST EU1) 2x TC-L 36 W 8000 230 V/50 Hz 4.3 3 842 540 925USA/CDN2) 2x TC-L 36 W 8000 120-277 V/

50 Hz; 60 Hz4.3 3 842 540 034

1) Test marks of VDI, ENEC; 2) Test marks of UL, CSA, FCC

Economic f Glare-free light of the highest quality (quality class A

according to DIN 5035-T2) f Very inexpensive f Suitable for use at ESD workstations f With mains cable (4 m) with grounded or GST plug f Attached to a strut extension (workstations with

B = 990 mm) or to a hanger (workstations with B ≠ 990 mm)

Protection class: IP 20 (IEC 529)Housing material: sheet steel; painted, dusty gray, RAL 7037Scope of delivery: includes fluorescent tubes and insulating fastening kit (10 mm slot)

SL 36, SL 72 f Glare-free light of the highest quality (quality class A

according to DIN 5035-T2) f With low-loss lamp ballast and starter f With one (SL 36) or three (SL 72) GST outlet sockets for

looping through the electrical current f Suitable for use at ESD workstations f SL 72: attached to a strut extension (workstations with

B = 990 mm) or to a hanger (workstations with B ≠ 990 mm)

f SL 36: attached to the vertical strut of the strut extension

Protection class: IP 20 (IEC 529)Housing material: aluminum; anodizedScope of delivery: includes fluorescent tubes and insulating fastening kit (10 mm slot)Required accessories: mains cable or connection cable as applicable () 45)

44

00137492

984

945

899

44

45

49

34730826249

59

44

00137500

34730826249

59

44

00137504

449488

40338449

5944

00137508

34730826249

44

00137496

A B

C D

E


Socket strip, power strip

f Socket strip with two or three grounded plug sockets f Power strip with six grounded plug sockets for

attachment to a strut extension (workstations with B = 990 mm)

f Socket inserts rotated 45° for space-saving arrangement with angled plugs

f With GST outlet socket including cap for looping through the electrical current

f When connecting several products in series, observe the maximum permissible current. See the Table below.

f Intended for permanent installation f Only permissible in combination with installation elements

from Rexroth f Versions with switchable inlet and/or outlet and residual

current device f Suitable for use at ESD workstations

Protection class: IP 20 (IEC 529/DIN 40050)Material: aluminum, anodized; insert: plastic, blackScope of delivery: includes insulating fastening kit (10 mm slot)Required accessories: mains cable or connection cable as applicable () 45)

Country I (A)/U (V) No.A Socket strip D 1) max. 16 A/230 V 3 842 539 842

F 1) max. 16 A/230 V 3 842 539 852GB 1) max. 16 A/230 V 3 842 539 862USA/CDN 2) max. 15 A/125 V 3 842 539 880

B Socket strip, switchable outlet D 1) max. 16 A/230 V 3 842 539 844F 1) max. 16 A/230 V 3 842 539 854GB 1) max. 13 A/230 V 3 842 539 864CH 1) max. 10 A/230 V 3 842 539 872USA/CDN 2) max. 15 A/125 V 3 842 539 882

C Socket strip, switchable sockets, switchable outlet D 1) max. 16 A/230 V 3 842 539 846F 1) max. 16 A/230 V 3 842 539 856GB 1) max. 13 A/230 V 3 842 539 866

D Socket strip, switchable outlet, residual current device FI IΔn = 30 mA

D 1) max. 16 A/230 V 3 842 542 060F 1) max. 16 A/230 V 3 842 539 858

E Power strips, switchable sockets, switchable outlet D 1) max. 16 A/230 V 3 842 539 850F 1) max. 16 A/230 V 3 842 539 860GB 1) max. 13 A/230 V 3 842 539 868CH 1) max. 10 A/230 V 3 842 539 876USA/CDN 2) max. 15 A/125 V 3 842 539 884

1) Test marks of VDI, ENEC 2) Test marks of UL, CSA, FCC

45

00125111 00125112

D

GB

CH

USA/CDN

5 m

x m00129988 00125110

A, B C, D

E F


Country L (m) No.A Mains cable D/F 1) 5 3 842 517 045

GB 1) 5 3 842 522 585

CH 1) 5 3 842 523 910

USA/CDN 2) 5 3 842 537 323

Open end 1) 5 3 842 517 201B Connection cable EU 1) 4 3 842 537 598

3 3 842 527 207

2 3 842 517 047

1.5 3 842 537 123

1 3 842 517 049

0.5 3 842 517 051

USA/CDN 2) 4 3 842 537 599

3 3 842 537 558

2 3 842 537 560

1.5 3 842 537 562

1 3 842 537 564

0.5 3 842 537 566C GST plug 10 3 842 517 043D GST socket 10 3 842 517 044E Connecting plug 10 3 842 517 055F T-plug 10 3 842 532 9091) Test marks of VDI, ENEC; 2) Test marks of UL, CSA, FCC

f For connecting system lamps, socket strips or power strips

f Ready-to-use mains cable: available in various country versions; for simple, reliable plug-and-play installation with no special knowledge required

f Mains cable with one open end: for self assembly; accessories: GST plug, GST socket

Color: black

Connection cable (B) f For cable connections between system lamps,

socket strips or power strips f Ready-made in various country versions and lengths f For simple, reliable plug-and-play installation with no

special knowledge requiredColor: black

GST plug, GST socket (C, D) f For cable self-assembly

Color: black

Mains cable (A)

46

00138949

Information

280

27,5

5,5

3027

037

,5

DIN A4 = 210 x 297 mmDIN A5 = 148,5 x 210 mm

00138950

560

27,5

535

Information

5,5

30

DIN A4 = 210 x 297 mmDIN A5 = 148,5 x 210 mm

00138951

560

27,5

5,5

370

Information

DIN A4 = 210 x 297 mmDIN A5 = 148,5 x 210 mm

30

27,5

570

5,535

330

Letter (A) = 216 x 279 mm

00137644

00121498

A B

C D


10

ESD

Information boards

f For providing on-hand information at the workstation, in the material shuttle or on the supermarket shelf

f High stability f Can be mounted horizontally or vertically f Information board A4 (A): one-sided version f Information board 2xA4 plus (B): two-sided version with

4-ring mechanism, DIN A4; insert areas for notice boards f Information board 2xA4 EU (C): two-sided version with

4-ring mechanism, DIN A4 f Information board 2xA4 US (D): two-sided version with

3-ring mechanism, Letter f ESD version for use at ESD workstations

Frame profile material: aluminum; anodized, naturalBacking and board material: sheet steel; powder-coated, charcoal gray RAL 7016Scope of delivery: includes fastening kit (10 mm slot); neutral colored, self-adhesive text holder; reinforced transparent plastic sleeve (A: 1; B, C, D: 2)Accessories: transparent plastic sleeve () 47)

Country ESD No.

A Information boards A4

EU 3 842 502 151

B Information boards 2xA4 plus

EU 3 842 502 154

C Information boards 2xA4

EU 3 842 502 153

ESD

3 842 537 870D Information boards

2xLetterUSA

ESD3 842 538 789


00137643

Information

6,5 (6x)

4770

590

40

175

374

63

50

00121501

E, F

Country No.E Information boards

ISO 2xA4EU 3 842 517 163

F Information boards ISO 2xLetter

USA 3 842 517 164

Country ESD No.Transparent plastic sleeve A4

EU 10 3 842 539 83810

ESD

3 842 537 358

Transparent plastic sleeve Letter

USA 10 3 842 539 83910

ESD

3 842 537 360

10

ESD

Information boards ISO

f Inexpensive plastic version f Can be mounted horizontally or vertically f Information board 2xA4 EU (E): two-sided version with

4-ring mechanism for 18 reinforced transparent plastic sleeves, DIN A4 format

f Information board 2xA4 US (F): two-sided version with 3-ring mechanism for 18 reinforced transparent plastic sleeves, Letter format

Material: ABS; charcoal gray RAL 7016Scope of delivery: includes fastening kit, labels in several languages, one reinforced transparent plastic sleeveAccessories: transparent plastic sleeve () 47)

Transparent plastic sleeve f Transparent plastic sleeve fits information board and

information board ISO f Reinforced version f DIN A4: with 4 holes for EU version f Letter: with 3 holes for US version f ESD version: permanently conductive.

Surface resistivity < 1010 ohm. ESD conductivity can be reduced due to UV rays, heat and chemicals. We therefore recommend a yearly check.

Material: PVC


ESD

Slide-in holder

f For presenting individual information sheets in DIN A4 format, e.g. work sequence cards

f Can be mounted horizontally or vertically f Protective cover keeps information clean f Holder for fixing to table top

Color: light gray RAL 7035Required accessories: screws

00120922

5,4

150

215

300

150

00120923

t =

455

150

430

6,4

40

10 TP

A

55

80

590

00137641

A

B

00120929

A

ESD No.A Slide-in holder

ESD

1 845 410 015B Holders 3 842 000 058


Cabinets

f Installation on left or right side f Lockable door

– Pull-out tool tray f Assembly on table frame (slot spacing 550 mm)

Material: sheet steel; light gray RAL 7035Scope of delivery: includes keyRequired accessories: M6 T-nuts (3 842 530 285), ) 58; M6x14 DIN 912 screws; DIN 125 washers

00119929

600

450

350

175

50

176

550

355

7

26

00120929

No.Cabinet, left-side installation

3 842 028 621

Cabinet, right-side installation

3 842 028 620

Base drawer

f Quiet, easy-closing drawer with ball bearing; automatic closing

f Lockable drawer f Ergonomic aluminum handle bar with label field f Permissible drawer load: 350 N f ESD version f Mounting (suspended):

– On table frame – On table top

Material ESD: sheet steel; dusty gray RAL 7037Scope of delivery: includes drilling template, fastening kit, keys

ESD No.Base drawer

ESD

3 842 546 533

ESD

582,5401

149

120

22850

582,5401

149

120

22850

23079

50

23076

C D

A B


Drawer cabinets Containers

Drawer cabinets (A, B) f Easy-to-close drawers with soft-closing mechanism

with ball bearing; automatic closing f Ergonomic aluminum handle bar with label field f Drawers can be locked centrally f Permissible load

– Per drawer: 350 N – Total per drawer cabinet: 850 N

f Available in ESD-conductive version f Mounting (suspended):

– On table frame – On table top

Material: sheet steel; light gray RAL 7035Material ESD: sheet steel; dusty gray RAL 7037Scope of delivery: includes drilling template, fastening kit, keys

Containers (C, D) f Easy-to-close drawers with soft-closing mechanism

with ball bearing; automatic closing f Ergonomic aluminum handle bar with label field f Drawers can be locked centrally f Permissible load

– Per drawer: 350 N – Total per container: 1300 N

f Available in ESD-conductive version f Fitted with casters, e.g. for setting up next to

workstation

Material: sheet steel; light gray RAL 7035Material ESD: sheet steel; dusty gray RAL 7037Scope of delivery: includes drilling template, fastening kit, keysRequired accessories: cover (E), casters (set) (F)

ESD No.A Drawer cabinet,

two drawers3 842 546 534

ESD

3 842 546 538B Drawer cabinet,

three drawers3 842 546 535

ESD

3 842 546 539C Container, four drawers 3 842 547 886

ESD

3 842 546 540D Container, six drawers 3 842 547 887

ESD

60

582,5

300

22851

401

430

60

582,5

120

180

22852

401

430

6060

582,5

180

300

22853

401

670

60

6060

60

582,5

240120

22854

401

670

51

G H

F

I

E

583

22855

401

(4x) 20

16 x ISO4032-M8

16 x ISO4017 M8x1632 x DIN125-8,4

22856

485

22857

317

40

487

22858

320

40

487

320

100

22859


Cover for container (E)Cover material: sheet steel; powder-coated, RAL 7035 (light gray)Cover material ESD: sheet steel, powder-coated, RAL 7037 (dusty gray)Scope of delivery: includes fastening material

Casters for container (F) f Set of two caster wheels and two casters with stop

Housing material: sheet steel; galvanizedWheel body material: PPWheel surface: thermoplastic rubberScope of delivery: includes fastening material

Drawer inserts (G, H, I) f Fixed arrangement (G) f Variable arrangement (H, I), bending plate can

be opened

Material G: ABS; blackMaterial H, I: sheet steel, galvanized

h (mm) ESD No.E Cover for container 3 842 546 542

ESD

3 842 546 543F Casters for container (caster Ø: 80 mm) Set 3 842 547 885

ESD

3 842 546 541G Drawer insert 40 3 842 548 900H Drawer insert, variable arrangement 40

ESD

3 842 546 546I Drawer insert, variable arrangement 100

ESD

3 842 546 547


ESD

Armrest

Armrest (A) f Soft support pads protect wrists and arms f ESD version: conductive. ESD conductivity can be

reduced due to UV rays, heat, wear and chemicals. We therefore recommend a yearly check.

Material: flexible PUR foam; blackRequired accessories: double-sided tape (copper tape for ESD version) for fixing to table top

Adjustable armrest (B) f Relieves arm strain during assembly work f Fastened to table frame; suitable for all Rexroth box-type

workstations

Pad material: flexible PUR foam; blackScope of delivery: includes fastening material (10 mm slot)

Armrest with pad (C) f Relieves arm strain during assembly work f Hinges allow precisely controlled movements f Clamp attachment to table top f ESD version for use at ESD workstations

Pad material: leather; whiteESD pad material: leather; black

00120932

A

00120935

C

00119927

4720

240

5048

42290

275

95

00119926

R8

110

25035

20

R15

95

00138965

15-4

3 m

m

ca. 44 mm

13148

0°-43°

69,5 (146) 89

A B

C

ESD No.A Armrest 3 842 191 186

ESD3 842 516 704

B Adjustable armrest 3 842 191 178C Armrest with pad 3 842 515 493

ESD3 842 515 525

B

6820


10

ESD

Holders

Cup holder (A)Material: PA66; blackRequired accessories: T-nuts, 10 mm slot, M5

Bottle holder (B) f Accommodates bottles and rectangular drink cartons

Material: powder-coated steel wire; light gray RAL 7037Scope of delivery: includes fastening material (10 mm slot)

Cloth holder (C, D) f For hanging cleaning cloths f Cloth holder D with clamp base for direct assembly on

strut profile with 10 mm slot

Color: blackRequired accessories (for C): T-nuts, 10 mm slot, M5; screws, DIN 7984-M5x12-8.8

00138964

00138963

00120963 00120937

00138961

00138962

A B

C D

ESD No.A Cup holder 3 842 513 722B Bottle holder

ESD3 842 540 429

C Cloth holder 1 845 719 000D Cloth holder with clamp base 3 842 530 306

T-nut, 10 mm slot, M5 100 3 842 530 283


ESD No.A Keyboard shelf (separate)

ESD3 842 546 750

B Pull-out keyboard shelf with rail 3 842 544 793C Lining mat 651x197x2

ESD3 842 546 751

Keyboard shelf

f For secure, space-saving stowage of keyboards and computer mice at the workstation

f Suitable for optical and ball mice f Keyboard shelf (separate) (A) for self-assembly of

shelves f Lining mat (C) for an extra non-slip surface

Material: sheet steel, powder-coated; light gray (RAL 7035)Lining mat material: EPDM

Pull-out keyboard shelf with rail (B) f Pull-out keyboard shelf with rail for installation

underneath a table top f Suitable for table frames with profiles:

– 40x40: width ≥ 926 mm; depth ≥ 518 mm – 45x45: width ≥ 946 mm; depth ≥ 523 mm – 60x60: width ≥ 1008 mm; depth ≥ 538 mm

f Lining mat (C) for an extra non-slip surface

Keyboard shelf material: sheet steel; powder-coated, light gray (RAL 7035)Pull-out rail material: aluminumLining mat material: EPDMScope of delivery: includes fastening material for mounting underneath the table top

21419

21428

754

91

418

285

21445

197,5

651,5

C

A

B


10

TFT monitor bracket

f TFT monitor bracket (A) with VESA hole pattern (75x75 mm and 100x100 mm) for mounting a TFT monitor on profile 45x45L

f Swivel range: 70° f TFT monitor bracket with supporting arm (B) is

swivelable and horizontally adjustable. Enables ergonomically optimum positioning of the screen.

Scope of delivery A: includes fastening material (10 mm slot)Scope of delivery B: includes supporting arm (profile 45x45L, DesignLINE joints); includes fastening material (10 mm slot)

Fmax = 12 kg

126,5

150

173

180°

180°

36,5

00131754

70°

00138966

45x45L

A

B

No.A TFT monitor bracket 3 842 539 840B TFT monitor bracket with

supporting arm3 842 539 806


10

Supporting arm

f For space-saving positioning of a monitor or material container at the workstation

f Multiple hinges

Scope of delivery: includes fastening material (10 mm slot)

Keyboard shelf f Extendable f Suspends on supporting arm

Mouse holder f Suspends on supporting arm

00119921

415

250

180°

210°

415

250

360

Fmax. = 250N

0011992300119922

A

B C

No.A Supporting arm 3 842 521 970B Keyboard shelf 3 842 522 305C Mouse holder 3 842 522 130


21427

21426

ESD No.Ergonomic mat

ESD3 842 544 789

Ergonomic mat

f Elastic ergonomic mat cushions employees’ movements, reduces strain, and protects joints

f Improved circulation reduces fatigue f Use at stand up/moving workstations and machines

Material: PUR (without CFCs), ESD

ESD

58

00119917

SW1910NM

00138953

E

FG

A

C

D B

00118564

8

10

BA


10

ESD

Components for ESD applications

Set of grounding components (A) f For defined grounding of ESD workstations f Conduction resistance RA = 1 x 106 Ω

(DIN EN 61 340-5-1)

Scope of delivery: includes fastening kit (10 mm slot)

Grounding cable (B) f To create defined conductive paths between strut

profiles to protect ESD-sensitive components

Scope of delivery: includes fastening kit (10 mm slot/10 mm slot)(10 mm slot/8 mm slot)

ESD No.A Set of grounding components

ESD3 842 522 087

B Grounding cableESD

3 842 519 465C Damping ring, insulating 20 3 842 521 817D Potentialfix

ESD3 842 536 320

E ESD mat insert (1220 mm x 855 mm)ESD

3 842 522 012F Wrist band

ESD3 842 516 908

G Connection piece 10ESD

3 842 516 905T-nut, 10 mm slot, M6 100 3 842 530 285

59

104

44

Fmax = 2000 N

52

00119918

C

00124733

SW3

MD = 5 Nm

SW4

MD = 8 Nm

D

00137642

G

F, G

00119919

855

410

410

1220

610610

406406406

E


Damping ring (C) f Insulates frames against conductive floors, protects

floors and prevents vibrations from being transmitted.

Material: PUR; resistant to oils and organic solvents Color: naturalShore hardness A: 70-80

Potentialfix (D) f For defined grounding of surface elements

such as side panels

Conductive mat insert (E) f To protect ESD-sensitive components f To create a safe conductive connection, e.g. to ESD

material shelves, we recommend using adhesive copper tape.

f Conduction resistance RA = 1 x 106 – 1 x 109 Ω according to DIN EN 61 340-5-1.

Material: rubberThickness: 2 mm

Wrist band (F) f Wrist band (F) with connection piece (G) for defined

grounding of people and protection of ESD-sensitive components

Required accessories: T-nuts, 10 mm slot, M6

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