motorreductores sew-eurodrive

Produkttraining SEW drive engineering Type Codes

I3

Preface

Produkttraining 14.03.2008

These documents have been prepared to supplement the information provided in the training. However, the combination of exercises followed by proposed solutions means that they are also suitable for private study. These documents supplement the documentation available from SEW. They have been prepared as conscientiously as possible. We do not accept any liability for mistakes. Equally, we cannot accept liability for any damage or follow-on damage resulting from mistakes. Please do not hesitate to contact the authors if you have any questions or suggestions. Persons responsible: DriveAcademy Product Training +49 7251 75-3911

Inhalt


1. Standard Gearmotors 1 1.1 Standard Gear Units 2 1.2 Components on the input side 4 1.3 Standard Motors 6 1.4 Motor Options 8 1.5 DR Standard Motors with Options 10 2. Motor Options 12 2.1 Brake Rectifiers 12 2.2 Motor Feedback Systems 16 2.3 Motor Plug Connectors 18 3. Condition Monitoring 20 4. Servo Gearmotors 22 4.1 Servo Gear Units 22 4.2 Synchronous Motors 26 5. Industrial Gear Units 28 5.1 MC Series 29 5.2 M Series 30 5.3 CN Series 31 5.4 P Series Planetary Gearmotor 32 5.5 Q Series Planetary Gearmotor 33 5.6 X - Series Helical and Bevel-Helical Gear Units 34 6. Dezentrale Installation 36 6.1 MOVIMOT® Standard 36 6.2 MOVIMOT® D Standard 38 6.3 MOVIMOT® MD 40 6.4 MOVIMOT® Options 41 6.5 MOVIMOT® with AS-Interface 46 6.6 MOVI-SWITCH® 48 6.7 Field Distributor 50 6.8 Bus Interfaces 56 6.9 Modular Terminal Box 60 6.10 MOVITRANS® 62 6.11 MOVIFIT® 70 6.12 MOVIPRO® 73 6.13 MOVIGEAR® 74 7. MOVITRAC® Inverter Range 76 7.1 MOVITRAC® 31C 76 7.2 MOVITRAC® 07A 77 7.3 MOVITRAC® B 78 8. MOVIDRIVE® Inverter Range 80 8.1 MOVIDRIVE® MDX..A 80 8.2 MOVIDRIVE® compact MCX..A 82 8.3 MOVIDRIVE® MDX..B 84 9. MOVIAXIS® Servo Inverter 86 10. Controller MOVI-PLC® basic and advanced 88 11. Safety Technology MOVISAFE® 91 11.1 Drive Technology with Integrated Safety Technology 91 11.2 Safety Technology Decentralized Installation 92 11.3 Safety Technology Servo 96 11.4 Modular Safety Monitor MOVISAFE® 96 11.5 Electromechanics and Mechanics 97 12. DOP Operator Panels 98 13. Braking Resistors 100 14. EMC 102

1. Standard Gearmotors 1


1. Standard Gearmotors The unit designation of the gearmotor starts from the components on the output end.

R97 CV132S4 /BMG/HR/TF/AV1H/IS

SEW motor options

SEW standard motor

SEW standard gear unit

R97 CV132S4/BMG/HR/TF/AV1H/IS



1.1 Standard Gear Units

Helical-worm gear unit: S gear unit

Helical-bevel gear unit: K gear unit

Spiroplan gear unit: W gear unit

Helical gear unit: R gear unit

Overhead conveyor gear unit: H gear unit

Parallel-shaft helical gear unit: F gear unit



K A F 9 7 R

gear unit design

07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version

gear unit design 07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version

gear unit design 07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version

gear unit design 0 Standard design overhead trolley system 1 Reinforced design overhead trolley system 07 to 187 - Gear unit size F – Flange-mounted version Z – Flange-mounted version B14

gear unit design 3 to 6 gear unit size overhead trolley system 07 to 187 – Gear unit size No letter - Foot-mounted version X – Single-stage foot-mounted version F – Flange-mounted version M – Extended bearing hub A – Hollow shaft H – Hollow shaft with shrink disc V – Multiple-spline version T – TorqLOC clamping joint K – Helical-bevel gear unit S – Helical-worm gear unit W – Spiroplan gear unit

gear unit type: R – Helical gear unit F – Parallel-shaft helical gear unit K – Helical-bevel gear unit S – Helical-worm gear unit W – Spiroplan gear unit H – Overhead conveyor gear unit



1.2 Components on the input side

AD Input cover AR/W Adapter with torque limiting coupling and speed monitor AD/ZR Input cover with centering shoulder AR/WS Adapter with torque limiting coupling and slip monitor only in combination with VARIBLOC® variable speed gear unit AD/RS Input cover with backstop /W Speed monitor AD/P Input cover with motor mounting platform /WS Slip monitor AM Adapter for mounting IEC/NEMA motors AT Adapter with hydraulic centrifugal coupling AQ Adapter for mounting servomotors AT/RS adapter with hydraulic centrifugal coupling and backstop AR Adapter with torque limiting coupling AT/BM(G) adapter with hydraulic centrifugal coupling and disk brake



MK Swing Base

MK _ _ _ _ _ _ MTS

MTS Mechanical thermal monitoring unit

BTS Proximity-type thermal monitoring unit T Torque arm

Coupling size

Gear unit size

Swing base



1.3 Standard Motors Asynchronous motors

– foot-mounted DT../ DV.. – flange-mounted DFR.., DFT../ DFV..

DAS.. AC aseptic motors

Asynchronous-synchronous motors

– foot-mounted CT../ CV.. – flange-mounted CFT.., CFV..

Further motor types: - Explosion-proof motors: eDFT/eDFV.. - Efficiency motors: DTE/DVE.. - Single-phase motors: EFR/EFT/EFV.. - Torque motors: MFT/MFV..

Example: DT80N4 80 = Shaft height h = Motor size N4 = 4-pole performance class



S D F T 90 L 8/2 Performance class

D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/

Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/ Design F - Flange-mounted design (optional, only for motors without gear unit)

Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/

Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S

Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Additional features (optional) E - Energy-efficient motors

Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic

Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Additional features (optional) S - Smooth pole changing (only for 6/2 and 8/2pole motors, size 90 to 132S, standard here) e - Explosion-proof motors in unit categories II2G and II2D



1.4 Motor Options

Further options: RS Backstop Z Additional flywheel mass (flywheel fan) LN Low Noise fan guard C Protection canopy for fan guard VR 24 VDC forced cooling fan VS 1x 230 V forced cooling fan VE Explosion-proof 1x 230 V forced cooling fan V 3x 400 V forced cooling fan UWU51A Switched-mode power supply for VR forced cooling fan

(1x 230V input voltage – 24VDC output voltage) U Non-ventilated RH1M Resolver RH1L Resolver for brakemotors KK Terminal box KK5 Terminal box for radial encoder KK6 Terminal box for axial encoder



BMG /HR /TF /AV1H /IS IS Integrated plug

connector motor

AV1H Motor encoder

TF Temperature sensor TH Thermostat bimetallic switch KTY Temperature sensor with almost linear characteristic curve PT100 Temperature sensor linear characteristic curve

HR Manual brake release, automatically disengaging HF Manual brake release, lockable -T Stage brake

BMG/BM/B/BR/BC/BP disk brakes



1.5 DR Standard Motors with Options Asynchronous motors Foot-mounted design Flange-mounted design Foot and flange-

mounted design

Example: DRS112M4

112 = shaft height in mm = motor size M4 = length M, 4-pole

112

112



DR S 132 M C 4 BE11 HR /FG /TF /Z /DUB Brake monitoring options

DUB Function, wear, or function and wear monitoring

Further options (added with "/") Z Flywheel fan AL Metal fan V Forced cooling fan U Non-ventilated OL Non-ventilated, closed B side C Protection canopy for fan guard LF Air filter RS Backstop DH Condensation drain hole 2W 2. shaft end ERF Reinf. bearing (only BG 315) NS Relubrication device (only BG 315)NIB Isolated bearing (only BG 315) RI Reinf. winding insulation > 500 V

Therm. motor protection TF Temperature sensor (PTC) TH Bimetallic switch (thermostat) TS Temperature sensor KY Temperature detection via KTY PT Temperature detection via PT100

Flange-mounted designs FG Attached motor for 7 series gear unit FF IEC flange with bores (B5) FT IEC flange with threads (B14) FI IEC foot-mounted motor, possibly with shaft height indication FM Attached motor for 7 series gear unit with IEC feet FE IEC flange with bores and IEC feet (B35) FY IEC flange with threads and IEC feet (B34) FL Flange deviating from IEC FC NEMA C-Face FK Special flange acc. to drawing and IEC feet

Brake option HR Manual brake release, disengagingHF Manual brake release, lockable

Brake type with max. braking torque BE11 BE brake type with max. 110 Nm

Number of poles

Rotor material C Copper (only for M,L,H) from BG100 _ Aluminum

Length K Only for BG 315 S M L MC Length M with copper rotor LC Length L with copper rotor HC Length H with copper rotor

Size 71/80/90/100/112/132/160/180/ 200/225//315

Efficiency class/technical des. S Standard EFF2 (IE1 new) (prev. DT/DV) E High efficiency / EFF1(IE2 new) (prev. DTE/DVE) P Premium efficiency(IE3 new) L Asynchronous servo (prev. CT/CV)M Torque motor (prev. MT/MV) K Single-phase motor (prev. ET/EV)

DR series

2. Motor Options 12


2. Motor Options

2.1 Brake Rectifiers Assignment of motor type to brake system

AC asynchronous motors Motor type Brake system DT56.. BMG DT63.. BR DT71.. – DT80.. BMG DT80.. BMG DT90.. – DV100.. BMG DV100.. BMG DV112..-DV132S.. BMG DV132M..-DV160M BM DV160L..-DV225 BM BM32/62 DV250M..-DV280S.. BMG DV250M..-DV280S.. BMG

DR AC asynchronous motors Motor type Brake system DR71.. BE05 BE1 DR80.. BE05 BE1 BE2 DR90.. BE1 BE2 BE5 DR100.. BE2 BE5 DR112.. BE5 BE11 DR132 BE5 BE11 DR160.. BE11 BE20 DR180 BE20 BE30 BE32 DR200 / DR225 BE30 BE32 BE60 BE62 DR315 BE120 BE122

Asynchronous servomotors Motor type Brake system CT71D4 BMG CT80N4 BMG CT90L4 BMG CV100 M/L 4 BMG CV132 S 4 BMG CV132 M/ML-160M 4 BM CV160 L 4 BM CV180 M/L 4 BM CV200L 4 BM

Synchronous servomotors Motor type Brake system DFS 56M/L/H B CM71 S/M/L BR CM90 S/M/L BR CM112 S/M/L/H BR

2. Motor Options 13


Brakemotors ATEX II2G EEX de II B T3 AC asynchronous motors

Motor type Brake system eDT71D4..../HR/TF BC eDT80K4..../HR/TF BC eDT80N4..../HR/TF BC eDT90S4..../HR/TF BC eDT90L4..../HR/TF BC eDV100LS4..../HR/TF BC eDV100L4..../HR/TF BC

B...:Brake rectifiers for installation in/on terminal box

Voltage 24 VDC 42-150AC 150-500 AC

Standard excitation

BS24 Terminal block

BG 3.0 brown

BG 1.5 black

For DT63 and IS1 BG 1

black

Fast excitation BSG white

BGE 3.0 blue

BG 1.5 red

Fast de-excitation

UR 11 Litz wire brown

UR 15 Litz wire black

SR 11 Litz wire white 1 mm2

SR 15 Litz wire brown 6 mm2

Special brake rectifiers

Voltage 230-575 VAC

Normal excitation

BG 1.4

High-speed excitation

BGE 1.4

2. Motor Options 14


BM..: Brake rectifiers for installation in control cabinet

Voltage 24 VDC 42-150AC 150-500 AC

Standard excitation BMS 3 brown

BMS 1.5 black

Fast excitation BME 3 blue

BME 1.5 red

Control via FI with fast excitation and separation of the DC circuit

BMV5white

BMK 3 pink

BMK 1.5 turquoise

Integ. separation of the DC circuit with UR BMP 3

light blue BMP 1.5 gray

Fast excitation with anti-condensation heater BMH 3

yellow BMH 1.5 green

Special brake rectifiers

Voltage 24 VDC 42- 150 VAC

230- 575 VAC


BMU BMD with diode for EMC interf. immunity

Control via FI with high-speed excitation and cut-off in the DC circuit

BMK 1.5B with LED

Integ. cut-off in the DC circuit with UR for DR315

BMP 3.1 iBMP 3.1 (terminal box)

Wide voltage range BMR


BST1.0..: Safety-oriented brake module

2. Motor Options 15


Evaluation electronics for installation in terminal box SR

Current relay: Integrated in terminal box for separation of the DC circuit.

SR 1 1 Motor current 10A Brake current 1 A Current relay

SR15 (Brake current 1 A, motor current 50A)

BSR Combination of brake rectifier (B..) and current relay (SR)

UR

Voltage relay: Voltage-evaluation electronics integrated in terminal box for separation of the DC circuit. Suitable for inverter operation and pole-changing motors.

UR 1 1 Brake voltage 150V Brake current 1 A Voltage relay

UR15 (Brake current 1 A, brake voltage 500V)

BUR Combination of brake rectifier (B..) and voltage relay (UR)

Beispiel:

B..1.5 Brake current 1.5 A B..3.0 Brake current 3.0 A Brake rectifiers for decentralized technology BGM

Brake rectifier for 230VAC – 500VAC brake blue

URM

DC circuit disconnection for 110VAC – 230VAC brake black

BSM

Control unit for 24VDC brake white

2. Motor Options 16


2.2 Motor Feedback Systems Solid shaft encoders / shaft-centered

XV1. AV1Y AV1H

Spread-shaft encoders / shaft-centered

ES1. AS1H ES7. Hollow shaft encoders Resolver

EH1S RH1M / RH1L / RH3M /

RH5M U proximity sensor Few pulse encoder Built-in encoder

NV 26 ES12 / ES22

ES16 / ES26 EI7. / EI7S AI7W

2. Motor Options 17


E S 1 T

Electrical interface

C = 24 HTL signal with invers. + N R = 24V TTL signal with invers. + N S = 24V Sine encoder with invers. + N T = 5V TTL signal with invers. + N B = 24V HTL without inversion with N 2/6 = no. of pulses/ U proximity sensor A = Mounting adapter E = EnDat interface I = Interbus interface P = Profibus interface Y = SSI interface D = DeviceNet interface N = CanBus interface M = Modulation resolver H = Hiperface interface W = RS485 (electronic nameplate)

Development status / Variant 1-9 = mech. / electr. design 7 = Designation for DR motor A = Mounting adapter 12 = A track 2 pulses / rotation HTL 16 = A track 6 pulses / rotation HTL 22 = A+B track 2 pulses / rotation HTL 26 = A+B track 6 pulses / rotation HTL

Mechanical design S = Spread-shaft shaft-centered non-positive

connection V = Solid shaft flange-centered positive

connection H = Hollow shaft G = Shock-proof shaft-centered non-positive

connection I = Built-in encoder F = Flange-mounted design

Encoder type E = Encoder A = Absolute encoder N = Proximity sensor X = Special encoder K = Combination encoder R = Resolver

2. Motor Options 18


2.3 Motor Plug Connectors Integrated IS plug connector

Phönix APG plug connector

Harting AS.. plug connector

Harting modular AM.. plug connector

2. Motor Options 19


A S B 1

Electrical interface / contact assignments for plug connectors / signal plug connector 0 M12 signal plug connector: DC 24 V supply e.g. AVS0

Motor/brake motor: no wiring diagram 1 Motor/brake motor: standard wiring diagram, 6 ends of the motor winding by

customer M12 signal plug connector: standard wiring diagram, e.g. for MOVIMOT® or MOVI-SWITCH®

2 Han Modular®: Motor/brake motor: 6 ends of the motor winding by customer M12 signal plug connector: Data cable, e.g. PROFIBUS DP

3 Wiring diagram for MOVIMOT® or MOVI-SWITCH® power supply input 4 Hybrid: Motor/brake motor, wiring diagram for assembly of MOVIMOT ® or MOVI-

SWITCH ® close to the motor (including MOVIMOT® /MOVI-SWITCH® with field mounting platform or MOVIMOT ® field distributors Z.7/Z.8)

5 Reserved 6 Hybrid: MOVIMOT® power supply input and communication

(e.g. field distributors Z.3/Z.6, field control unit) 7 CT/CV motor star/delta wiring diagram set at the factory 8 Star or delta can be selected and set at the factory, 3 ends connected by customer9 Internal voltage supply for brake

Star or delta can be selected and set at the factory, 3 ends connected by customerA–G Reserved H Hybrid: Power supply input, control signals and/or DC 24 V

e.g. MOVIMOT® , MOVI-SWITCH® on field control K M12 signal plug connector (combination): AS-interface S M12 signal plug connector (combination): SENSOR I/O W Hybrid: Power supply input and control signals for MOVI-SWITCH® on field

distributor Z.3 X Customer-specific contact assignment

Mechanical design A Standard housing (not EMC), 2 clamp closure B EMC housing, 2 clamp closure C EMC housing, 2 clamp and locking plate closures, contacts gold plated D Standard housing (not EMC), 1 clamp closure E EMC housing, 1 clamp closure F Standard housing (not EMC), locking plate closure G EMC housing, screw connection K ECOFAST® EMC B housing, 1 clamp closure L EMC housing, 7/8"-, 1 3/8"- screw connection, pin (male) N EMC housing, 2 clamp closure, articulated frame C…A, module frame negated R M12 7-pole + PE S M12 standard coding (A coding) T M12 B coding U Click-stop connection X Customer-specific mechanical design / type of closure

plug connector type / manufacturer type B Han-Modular® (1C and 1E module), pin (male) C Han® 10 E, crimp prefabrication, leading switch contacts (e.g. TH), pin (male) D Han-Modular® (2C and 1E module), pin (male) E Wieland revos® MOT F Brad Power TM 1Rxxx / CRxxx series, pin (male) G Han® Q4/2; socket (female) H Han® Q4/2; pin (male) I Reserved J Han® 6 HsB K Han-Modular 1C module axial screw contacting clamping area to 10 mm2 (AWG8)

and 1E-module, pin (male) L Han® 10 E, socket (female) M Han modular® (2E-module), pin (male) N Han® Q8/0; pin (male) O Han® Q8/0; socket (female) P Phoenix PLUSCON VARIOCON VC (male) R Han® 6 E, pin (male) S Han® 10 E, pin (male) T Han® 16 E, pin (male) U Wieland podis ® CON flat cable output, pin (male) V M12 plug connector (male) W M12 socket (female) Z M12 combination AS-interface, 24 V and I/O sensor (e.g. MOVIMOT® with

integrated AS-interface) X Customer-specific plug connector type/combination

Plug connector mounting position A Mounted plug connector K Cable end with plug connector SM.. plug connector motor with size and connection cross section SB.. plug connector motor + brake with size and connection cross section IS Integrated SEW plug connector IV Industrial plug connector for DR motors; refer to "connector data" for the

description

3. Condition Monitoring 20


3. Condition Monitoring Condition-based maintenance

DUV10A DUO10A DUB10A

DU V 10 A

Version

Type

V – vibration O – oil-ageing B – brake

Diagnostic Unit

3. Condition Monitoring 21


Control cabinet and drive component thermography

CDM® - maintenance management

4. Servo Gearmotors 22


4. Servo Gearmotors

BSHF202 BR CM71S /BR/HR/TF/AS1H/SB60 SEW motor options

SEW servomotor

SEW servo ear unit

4.1 Servo Gear Units

Planetary gear unit PSF../PSKF..

Planetary gear unit with flange block shaft PSBF..

Helical-bevel servo gear unit BSF../BSKF.

Helical-bevel servo gear unit with flange block shaft BSBF..

Helical-bevel servo gear unit with hollow shaft and shrink disc BSHF..

Planetary gear unit PSC..



BSHF 202 B R

Gear unit version

If 3rd character is a B, 4th character is possible BS.. R - Reduced backlash version <= 3`

Gear unit version B - Foot and front threaded holes BS.. R - Reduced backlash version <= 3` PSF..R - Reduced backlash version T - Torque arm I - BSHF/I helical-bevel servo gear unit with hollow shaft and shrink disc opposite the output end

Gear unit size: End digit 2 = 2-stage BS.. 202/ 302/ 502/ 602/ 802 PS.. 121/ 122/ 221/ 222/ 321/ 322/ 521/ 522/ 621/ 622/ 721/ 722/ 821/ 822/ 921/ 922

Gear unit type All in B 5 flange BSF - Helical-bevel servo gear unit with solid shaft BSKF - Helical-bevel servo gear unit with solid shaft and key BSBF - Helical-bevel servo gear unit with flange block shaft BSHF - Helical-bevel servo gear unit with hollow shaft and shrink disc PSF - Planetary gear unit with flange PSKF - Planetary gear unit with flange and keyway PSBF - Planetary gear unit with flange block shaft PSC.. - Servo gear unit with B5 drive flange and solid shaft PSKC.. - Servo gear unit with B5 drive flange and solid shaft with key PSCZ.. - Servo gear unit with B14 drive flange and solid shaft PSKCZ.. - Servo gear unit with B14 drive flange and solid shaft with key



EBH.. adapter modules for BSF.. helical-bevel servo gear units Helical-bevel servo gear units with adapter



EPH.. adapter modules for PSF.. planetary servo gear units Planetary servo gear units with adapter

Planetary servo gear units with adapter



4.2 Synchronous Motors Synchronous motors

synchronous motors

DFS.., CFM.., synchronous motors

CMP.. synchronous motors

CMD..

CMS.. synchronous motors with integrated ball screw

Synchronous linear motors

SL2-Basic SL2-Advance System SL2-Power System

DLD asynchronous linear motor



DFS Synchronous motor size 56 CMP Synchronous motor sizes 40 / 50 / 63 CFM Synchronous motor sizes 71 / 90 / 112

CMD Current-controlled direct motor sizes 55 / 70 / 93 / 138

CMS CMS.. synchronous motors with integrated ball screw

SL2 SL synchronous linear motor sizes Basic / Advance / Power System

DLD DLD asynchronous linear motor DFY Synchronous motor sizes 71 / 90 / 112 - Old design

5. Industrial Gear Units 28


5. Industrial Gear Units

MC - Series Compact

M - Series

CN - Series

P - Series Planetary gearmotor

Q - Series Planetary gearmotor

X - Series Helical and bevel-helical gear units



5.1 MC Series

MC 2 R L S F 05 Size:02...09

Gear unit mounting: F Foot-mounted T Torque

Input shaft design (LSS): S Solid shaft H Hollow shaft (key or shrink disk connection)

Mounting position: L Horizontal V Vertical E Upright

Gear unit type: R Bevel-helical gear unit P Helical gear unit

Number of gear stages: 2 2-stage 3 3-stage

Industrial gear unit series: MC EBD design - Extended Bearing Distance

EZ 1 2 B Options:

B External bearing oil-lubricated (standard) G External bearing grease-lubricated (=Drywell for output shaft pointing downwards) L Leakage display

Bearing type: 3 Bearing type 3 2 Bearing type 2 1 Bearing type

Shaft type: 1 Solid shaft type 1 (MC..S) or hollow shaft (MC..H) 2 Solid shaft type 2

EN Foot mounting EF Flange mounting EZ Alternatively, foot mounting or preparation for customer flange



5.2 M Series

M 3 R V S F 80 Size:

Vertical 50.....90 Horizontal 50...100

Gear unit mounting: F Foot mounted T Torque

Input shaft (LSS) type: S Solid shaft H Hollow shaft (keyed or shrink disc connection)

Mounting position: No design. Horizontal V Vertical

Gear unit type: R Bevel-helical gear unit P Helical gear unit

Number of gear unit stages: 2 2-stage 3 3-stage 4 4-stage 5 5-stage

M series industrial gear units



5.3 CN Series

3 PKC 280 N ST Application indicator

E Special design ST Reinforced version SH Reinforced version EXT Extruder gear unit PP Stoffauslöser P Stoffauslöser POM Palm oil PM Paper machine

Gear unit size 80-800

Gear unit type: K Bevel gear T Shaft mounted version P vertical LSS Low Speed Shaft V HSS High Speed Shaft at the long gear unit side Vertical type PC...N Helical gear unit, foot mounted PKC...N Helical-bevel gear unit, foot mounted Horizontal type C...N Helical gear unit, foot mounted KC...N Helical-bevel gear unit, foot mounted TC...N Shaft-mounted helical gear unit TKC...N Shaft-mounted helical-bevel gear unitTKCV...N Shaft-mounted helical-bevel gear unit Output shaft on long gear unit side

Number of gear stages: 1-5



5.4 P Series Planetary Gearmotor

P H F 041 /… KF107DV160M4 Primary gearmotor

Planetary gear unit accessories: /1T Foot mounting /2T Flange mounting

Planetary gear unit size: 001 ... 081

Planetary gear unit mounting: ... Foot mounting F Flange mounting

Output shaft design [LSS]: H Hollow shaft with shrink disk ... Solid shaft with key

Planetary gear unit



5.5 Q Series Planetary Gearmotor

P30 051 N 160 - 110 / VVN Special features:

N without special features L with fan

Output shaft: V Solid shaft H Hollow shaft

Input shaft: V Solid shaft

Mounting position: 010 Coaxial planetary gear unit, horizontal output shaft 020 Vertical output shaft, output downward 040 Vertical output shaft, output upward

Reduction ratio:

Mounting type: N Flange F Foot mounted T Torque arm

Gear unit size:

Input stage: 0 Coaxial planets

Number of stages: 2,3,4

Planetary gear unit



5.6 X - Series Helical and Bevel-Helical Gear Units X.F..

X.K..



X 3 K S 220 /B Gear unit accessories:

/ B = Foot mounting / T = Torque arm / F = Flange mounting

Gear unit size: 180...250

Output shaft type: S = Solid shaft with key R = Solid shaft without key1) L = Splined solid shaft1) A = Hollow shaft with key H = Hollow shaft with shrink disk V = Splined hollow shaft1)

Gear unit version: F = Helical gear unit K = Bevel-helical gear unit (standard version)

Number of gear stages: 2 = 2-stage 3 = 3-stage 4 = 4-stage

X-series industrial gear unit

6. Dezentrale Installation 36


6. Dezentrale Installation

6.1 MOVIMOT® Standard Gearmotor with matching frequency inverter

Features: - Two directions of rotation - Simple positioning with two speeds - Choice of acceleration speeds - Deceleration and continues speed control Motor nameplate:



Electronics name plate in the MOVIMOT® top part:

Electronics name plate in the MOVIMOT® top part for assembly close to the motor:



6.2 MOVIMOT® D Standard DR motor with matching frequency inverter

Features: - two directions of rotation - two fixed setpoints - RS485 interface via RJ10 connector - selectable acceleration and deceleration ramps Motor nameplate:



MOVIMOT® top part electronics nameplate:

MOVIMOT® top part electronics nameplate for mounting close to the motor:



6.3 MOVIMOT® MD Decentralized drive unit with a synchronous servomotor and a matching powerful drive inverter.

Typecode motor:



6.4 MOVIMOT® Options MLU..A 24 V voltage supply

107

L1 YE BNL2 YE24 RD

( MLU11A / MLU21A)((

MLU11A / MLU21A))

( )

BN

BU

MLU11A for MOVIMOT® with 380 to 500 VAC supply voltage MLU21A for MOVIMOT® with 200 to 240 VAC supply voltage

MLU13A voltage supply 24 V

Integrated in the modular terminal box Can be combined with internal braking

resistor Can be combined with BEM/URM brake

control

MLG..A speed control module (-100...+100% of fmax) with voltage supply

107

L1 YE BNL224V RD BU RS+ OGRS- GN

( MLG11A / MLG21A)

( )( ) ( )( )

YE BN( MLG11A / MLG21A)

MLG11A for MOVIMOT® with 380 to 500 VAC supply voltage MLG21A for MOVIMOT® with 200 to 240 VAC supply voltage

MBG11A speed control module

90

24V

RS+

RS-

MBG11A

Speed adjustment in the range -100...+100% of fmax Up to MOVIMOT® units can be controlled at

the same time



MDG11A diagnostics unit

Displays the operating status, output current and fault codes

MWA21A setpoint converter

75

Converts and analog setpoint and control signals to an RS485 signal. Up to 31 MOVIMOT® units can be controlled

MWF11A setpoint generator for MOVIMOT®

3 fixed setpoints can be set Start, stop and rapid stop ramps can be set

separately Analog or frequency setpoint generator can be

selected Setpoint speed displayed in % Several inverters can be run on MWF



MNF11A line filter for size 1

Integrated in the modular terminal box Can be combined with internal braking

resistor Can be combined with BEM/URM brake

control

DIM Drive Ident Module

Motor data (motor family) Brake data User parameters

MFG11A keypad for manual control



MWS21A Bus diagnostics (MOVIMOT® fieldbus diagnostics kit, part no. 823180X)

USB11A Interface converter USB / RS485

DGB60B hand-held terminal



Motor and brake tester (part no. 831 331 8)

Used to measure the resistance of the motor and brake coil windings

Wiring tester (part no. 823 088 9)

Used to check the wiring is correct



6.5 MOVIMOT® with AS-Interface MOVIMOT® with integrated AS-interface as multiple-speed drive

Features: – CW, CCW direction of rotation – Switchover between 2 setpoints – Setpoint f1 can also be scaled – Ready sigal sent to controller – MOVIMOT® diagnostics via status LED – Additional functions integrated as standard – Addressing via M12 (AS-interface address 1-31) – Connection option for 2 external sensors – Additional LED for AS-interface status – Additional diagnostics inteface via modular jack 4/4 (RJ11) plug connector



Motor nameplate:

Electronics nameplate in MOVIMOT® top part:

Electronics nameplate in MOVIMOT® top part for assembly close to the motor:

RE1A/ASA3/AVT1

RE2A/AVSK/ALA



6.6 MOVI-SWITCH® Gearmotor with integrated switching and protection function. Type: MSW 1 E:

Features: - One direction of rotation - Semiconductor switch

element - TF evaluation - Brake control - Binary control - Motors to 3 kW - IP65 - Dimensions: 120x160x75

Motor nameplate:

S 37



Type:MSW 2 S

Features: - Two directions of rotation - Reversing relay - TF evaluation - Phase monitoring - Supply system monitoring - Diagnostics LED - Brake control - Binary or AS-Interface control - Motors to 3 kW - IP65 - Dimensions: 155x180x115

Motor nameplate:

Electronics nameplate in MOVI-SWITCH® top part for assembly close to the motor:

K 47



6.7 Field Distributor Type code of the fieldbus inteface MF P 2 1 D

D = Version

Connection technology I/Os

1 = Terminals 2 = Terminals or M12 plug connector 3 = Fiber optic cable (only Interbus)

Number of I/Os 2 = 4 inputs / 2 outputs 3 = 6 inputs

Bus system P = Profibus I = Interbus (CU and LWL) D = DeviceNet / CAN open C = CANopen K = AS-Interface

MF = MOVIMOT/Fieldbus MQ = Intelligent, programmable bus interface



MF.../Z.3

Communication interface with I/Os (I/Os can only be used in combination with M12 plug connectors Common connection

compartment for bus and power supply Pluggable motor connection



MF.../Z.6/AF.

Communication interface with I/Os Separate connection

compartment for bus and power supply Pluggable motor connection Maintenance switch (triple

lockable)



MF.../MM.../Z.7 Communication interface with

I/Os Common connection

compartment for bus and power terminals Pluggable motor connection Integrated MOVIMOT inverter

1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (see the following example):



MF.../MM.../Z.8/AF.

Communication interface with I/Os Separate connection

compartment for bus and power supply Pluggable motor connection Integrated MOVIMOT inverter Maintenance switch (triple

lockable)

1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (according to the following example):

MME.. ECOFAST



Hybrid cables Connect field distributors with drives Combine the power transmission, control voltage and communication in

one cable sheath Ensure optimum EMC shielding and cable impedances Are supplied as prefabricated cables with plug connectors

Connection between MF…/Z.3. or MF../.6. field distributors and MOVIMOT

Connection between MF…/Z.8. field distributors and AC motors

Connection between MF…/Z.8. field distributors and AC motors with APG4 plug connectors

Connection between MF…/Z.8. field distributors and AC motors with ASA4 plug connectors

Connection between MF…/Z.8. field distributors and AC motors with IS plug connectors



6.8 Bus Interfaces Bus interfaces for MOVIMOT® and MOVI-SWITCH®

MF Z211)

MF P 22

MF P 21

1 red terminal imprint

MF I22

MF I32

MF I21

MF Z11 2)

2 black terminal imprint



with fiber optic cable and Rugged Line connector (Phoenix Contact)

MF Z11 2)

MF I 33 B

MF I 23 B


MFZ 31 2)

MF O22

MFO32

MFO21




MFZ 31 2)

MF D22

MFD32

MF D21




Intelligent, programmable bus interfaces for MOVIMOT® and MOVI-SWITCH®



6.9 Modular Terminal Box Size 1 motors DT71.. to DT90.. Frame height 72:

Frame height 90:

Base plates size 1 motors DT71.. to DT90..



Size 2 motor DV100.. Frame height 72:

Base plates size 2 motor DV100..



6.10 MOVITRANS® MOVITRANS contactless energy transfer system



1. Stationary components TPS Stationary converter 16 kW



TAS track compensation and medium-frequency cable connection – Control cabinet installation



2. Installation equipment (track assembly) TLS medium-frequency cable

TVS connection distributor To connect medium-frequency cables via terminals



TCS compensation box To compensate the track inductance; installed directly on the track



TIS installation component for line cable routing

Installation plate



THM pick-up Flat design for connection to TPM via plug-in connection

THM pick-up U-shaped design for connection to TPM via plug connection



3. Mobile components TPM connection module for pick-ups with power output

Connection cable for TPM12B output



6.11 MOVIFIT® MOVIFIT® Field Integrated Technology Field distributor with application-oriented drive and communication functions. MOVIFIT-MC

MOVIFIT for MOVIMOT® Control Up to 3 MOVIMOT® gearmotors with

integrated frequency inverter (up to 3 kW) Line protection

MOVIFIT-SC

MOVIFIT for Motor Switch Control Electronic motor switch:

1-channel motor switch, 2 directions of rotation, up to 4.0 kW 2-channel motor switch, 1 direction of rotation,

2 x 2.2 kW

MOVIFIT-FC

MOVIFIT for Frequency Control Integrated frequency inverter 0.37 kW to 1.5 kW or 2.2 kW to 4.0 kW Fulfills safety category 3, section 6 of DIN EN

954-1



Overview of EBOX types

MT F 11 A 007-503-P 1 0 A-00/S11 Option version

Option type A

S --

Analog I/O PROFIsafe

EBOX design 00

01 10-16

- - -

DT/DV and DZ DAS motors DR motors

A - Version

Function level 0 - Classic 1 - Technology (MOVI-PLC) 2 - System (MOVIVISION)

1 2 3

- - - -

Generation Coding of the Ethernet protocol variant For Ethernet: Profinet Ethernet IP / Modbus TCP

Communication P - PROFIBUS D - DeviceNet E - Ethernet T - Safe Ethernet, HIMA

Z 10 - Slave

Supply phases – - MTM version 3 - 3-phase (AC)

Supply voltage – - MTM version

MC power (MOVIFIT®-MC) 000 - MTM version

FC power (MTF version)

003 - 0.37 kW 015 - 1.5 kW 005 - 0.55 kW 022 - 2.2 kW 007 - 0.75 kW 030 - 3.0 kW

011 - 1.1 kW 040 - 4.0 kW

SC power (MTS version) 015 - 1.5 kW

040 - 4.0 kW

Version A

Series 11 - Standard 12 - HygienicPlus

Unit type M - MOVIFIT® - MC S - MOVIFIT® - SC F - MOVIFIT® - FC

MT - MOVIFIT® family



Overview of ABOX types

MTA12A-503-S01 1-M 00-00 /BW1

Option 1 type BW1 - braking resistor BW1 (only MTF)

BW2 - braking resistor BW2 (only MTF)

ABOX design 00

30

- -

Series (MTF) 2 motor operation switch (only for S0x, S4x, S5x, S6x)

Maintenance switch type –

00 01

- - -

No switch No rotary knob Rotary knob

Maintenance switch design

– D M

- - -

No switch Switch disconnector Motor protection switch with line protection

Communication 1

2 3

- - -

PROFIBUS DeviceNet Ethernet (Cu)

Connection configuration S = Standard H = HARTING 01= Cable bushings (MTM)

02= Cable bushings (MTF/MTS)

41= (MTM) hybrid ABOX with M12 for I/Os

42= (MTS/MTF) hybrid ABOX with M12 for I/Os

51= (MTM) hybrid ABOX with M12 for I/Os and bus

52= (MTS/MTF) hybrid ABOX with M12 for I/Os and bus

61= (MTM) hybrid ABOX with M12 for I/Os and push-pull RJ45 for Ethernet

62= (MTS/MTF) hybrid ABOX with M12 for I/Os and push-pull RJ45 for Ethernet

11 = (MTM) HAN-Modular®-ABOX with M12 for I/Os, bus a. plug connector

12 = (MTS/MTF) HAN-Modular®-ABOX with M12 for I/Os, bus a. plug connector

21 = (MTM) HAN-Modular®-ABOX with M12 for I/Os, push-pull RJ45 a. plug connector

22 = (MTS/MTF) HAN-Modular®-ABOX with M12 for I/Os, push-pull RJ45 a. plug connector

Supply phases 3 - 3-phase (AC)

Supply voltage 50

-

380 V to 500 V

Version A

Series 11 - Standard 12 - HygienicPlus

Housing type A - Connection box

MT - MOVIFIT® family



6.12 MOVIPRO® MOVIPRO decentralized control unit

MOVIPRO® is an optimized, decentralized drive control for mobile and stationary applications



6.13 MOVIGEAR® Mechanical designs MOVIGEAR® with TorqLOC® hollow shaft mounting system

MOVIGEAR® MGFA.4 with hollow shaft and key

MOVIGEAR® SBI Single Line Basic Installation

MOVIGEAR® SNI Single Line Network Installation



MG F A S 2 – DSM – SNI

Installation technology SNI = Single Line Network Installation SBI = Single Line Basic Installation Motor type Size 2 = Torque class 200 Nm 4 = Torque class 400Nm Housing mounting T = Drive with torque arm G = Rubber buffer as torque arm (only with MGF.G4) S = Housing with threads for mounting a torque arm Shaft design A = Mounted gear unit, hollow shaft with key T = TorqLOC® hollow shaft mounting system Gear unit type F = Parallel shaft helical gear unit Product family

MG = MOVIGEAR® G IO 1 2 A

Version Design

2 = 4 digital inputs + 2 digital outputs Version Functionality IO = Digital I/Os Product family

G = Option for MOVIGEAR®

7. MOVITRAC® Inverter Range 76


7. MOVITRAC® Inverter Range

7.1 MOVITRAC® 31C

MOVITRAC® 31 C 110 - 503 - 4 - 00 Version

00 = Standard

Quadrants 4= 4Q with brake chopper

Connection type 3= 3 Phasen

Connection voltage 50= 380 - 500 VAC 23= 200 - 240 VAC

Motor power 110 = 11 kW 150 = 15 kW

Version C

Option cards (X21 ): FEN 31C Speed detection FPI 31C Position detection FIT 31C TF/TH evaluation

Option cards (X20): FEA 31C: Input/output function FIO 31C: Digital input/output function FRS 31C: Synchronous operation controller FFP 31C: PROFIBUS interface FFI 31C: Interbus interface FFD 31C: DeviceNet interface

Accessories: FBG31C Keypad USS21A Serial interface

Software: Software ROM 5 MCDTOOLS EPLAN Makros



7.2 MOVITRAC® 07A

MC 07 A 0022 2 B 1- 4- 00

Version

00 = Standard 10 = LOGODrive


Connection type 1= 1 phase 3= 3 phase

Interference suppression 0= No filter A= Interference suppression AB= Interference suppression B

Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC

Motor power 0022 = 2.2 kW

Version A

MOVITRAC® 07

Accessories / options: UBP11A Parameter module FHS DIN-rail installation UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB)

Fieldbus interfaces UFP11A PROFIBUS UFD11A DeviceNet UFI11A Interbus UFO11A CANopen

Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Makros



7.3 MOVITRAC® B

Accessories / options: FBG11B Keypad with LED display and parameter memory MBG11B Setpoint generator DBG60B Keypad with plaintext display DBM60B Door mounting for DBG60B keypad DKG60B Extension cable 5m for DBG60B FSC11B Communication interface with RS-485 and SBUS FIO11B Analog module DFP21B PROFIBUS gateway UOH11B Gateway housing for fieldbus expansions or MOVI-PLC controller UBP11A Parameter module UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB) FHS11B Mounting rail installation BG0XS FHS12B Mounting rail installation BG0S FHS13B Mounting rail installation BG0L FKB11B Base for resistors in flat design BG0XS FKB12B Base for resistors in flat design BG0S / BWXXX-003 FKB13B Base for resistors in flat design BG0L / BWXXX-003 DHP11B MOVI-PLC® basic DHE41B MOVI-PLC® advanced ETHERNET DHP41B MOVI-PLC® advanced PROFIBUS Slave DP-V1 DHD41B MOVI-PLC® advanced DeviceNet Slave DHP11B-T0 MOVI-PLC® basic DHP11B-T1 MOVI-PLC® basic in technology version I DHP11B-T2 MOVI-PLC® basic in technology version II DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced With technology activation T0, T1, T2

Fieldbus interface gateway UFP11A PROFIBUS as external gateway DFP21B PROFIBUS integrated in MOVITRAC® B DFP21B/UOH11B PROFIBUS integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. DFE32B PROFINET, integrated in MOVITRAC® B DFE32B/UOH11B PROFINET, integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. UFD11A DeviceNet as external Gateway DFD11B DeviceNet integrated in MOVITRAC® B DFD11B/UOH11B DeviceNet integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. UFI11A Interbus as external Gateway UFO11A CANopen as external Gateway DFE24B EtherCAT, integrated in MOVITRAC® B DFE24B/UOH11B EtherCAT, integrated in MOVITRAC® B, integrated in UOH11B Gateway housing

Software: MOVITOOLS MotionStudio EPLAN macros



MC 07 B 0022 - 2 B 1- 4- 00 Version

00 = Standard 0T = With integr. Line filter


Connection type 1= 1 phase 3= 3 phases

Interference suppression 0= No filter A= Interference suppression AB= Interference suppression B

Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC

Motor power 0022 = 2.2 kW

Version B

MOVITRAC®

8. MOVIDRIVE® Inverter Range 80


8. MOVIDRIVE® Inverter Range

8.1 MOVIDRIVE® MDX..A

Control cards (CONTROL slot):

MDF: No encoder evaluation for “standard” frequency inverter applications MDV Incremental encoder evaluation for CFC or VFC speed control with asynchronous motors MDS Resolver evaluation only for synchronous servo systems (CM and DY motors)

Option cards (Option2 slot ): DIO11A Terminal expansion DIP11A Absolut encoder connection DRS11A Phase-synchronous operation (only for use with MDV and MDS)

Fieldbus connection option cards (Option1 slot): DFP11A / DFP21A: PROFI-BUS DFC11A: CAN-BUS DFO11A: CANOpen-BUS DFI11A / DFI21A: Interbus DFD11A: DeviceNet

Accessories: DBG11A Keypad USS21A Serial interface DBG11A Keypad DBG11A Keypad USS21A Serial interface UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment DWI11A 5 V encoder power supply

Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros



8.2 MOVIDRIVE® compact MCX..A

MOVIDRIVE® MCH..A

Control modes:

MCF: Only VFC (voltage-controlled); without encoder MCV, MCH: -VFC (voltage-controller); with and without encoder -CFC (current-controller); only with encoder MCS: only CFC (current-controller); with resolver

Accessories: DBG11B Keypad DBG11A Keypad USS21A Serial interface UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 and RJ10 / USB) with cable DWI11A 5V encoder power supply

Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros



MOVIDRIVE® compact MCV 41 A 0055-5A3-4-00

0055 = 5.5 kW

MCH

5 = 380...500 V / 2 = 200...240 VAC AC

Input filter A = installed / 0 = not installed

= flux control mode without encoder for asynchronous motors VFC operating modes (VFC = Voltage Flux Control) only= flux control mode without and with encoder for asynchronous motors VFC and CFC operating modes (CFC = Current Flux Control)= flux control mode with resolver for synchronous motors SERVO operating modes= flux control mode with encoder (Hiperface, sin/cos or TTL) for asynchronous or synchronous motors

Version

Quadrants

Type of supply

Recommended motor power

Type series and generation

Type:MCF

Rated supply voltage

Version A

00 = Standard / 0T = Technology

4 = 4Q (with brake chopper)

3 = 3-phase

MCV

MCS



8.3 MOVIDRIVE® MDX..B

Option cards:

DEH11B: HIPERFACE® encoder card DER11B: Resolver card DIO11B: Terminal expansion board DIP11B: Absolute encoder connection DRS11B: Phase-synchronous operation DHP11B-T0 MOVI-PLC® basic DHP11B-T1 MOVI-PLC® technology version I DHP11B-T2 MOVI-PLC® technology version II OST11B Additional RS485 interface for MOVI-PLC® control DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2

Option cards for fieldbus connection: DFP21B: PROFIBUS interface DFI11B / DFI21B: INTERBUS interface DFD11B: DeviceNet interface DFE11B MODEBUS TCP interface DFE12B PROFINET IO interface DFE13B EtherNet / IP interface DFE24B EtherCAT interface DFC11B Isolated CAN / CANopen interface DFS11B PROFIsafe interface Accessories:

DWI11A 5V encoder power supply UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment UWS21A Interface adapter (RS232 / RS485) UWS21B Interface adapter (RS232 / RS485) USB11A Interface adapter (RS485 / USB) DBG60B Keypad DBM60B Door mounting for keypad DBG60B DKG60B Extension cable 5m for DBG60B DAT11B Terminal adapter DAE14B X14 encoder adapter Sub D 9-pole in Sub D 15-pole DAE15B X15 encoder adapter Sub D 9-pole in Sub D 15-pole DWE11B HTL → TTL interface adapter for single-ended HTL encoders DWE12B HTL → TTL interface adapter for push-pull HTL encoders DCP12A Cable set for DC link connection MDX60/61B0005...0110-> MDR DCP13A Cable set for DC link connection MDX60/61B0150...0300-> MDR DCP15A Cable set for DC link connection MDX60/61B0370...0750-> MDR DCP16A Cable set for DC link connection MDX60/61B0900...1320-> MDR DMP11B Mounting panel for replacing MDX60A BG2 with MDX61B BG2S Software:

Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros



MDX61 B 0055 - 5 A 3 - 4 00

Design 00 = Standard

00/L = Coated circuit board

0T = Technology

0T/L = Coated circuit board

Quadrants 4 = 4Q (with brake chopper)

Connect. type 3 = 3-phase

Radio interf. Suppression on the line side

B = Rad. interf. supp. B A = Rad. interf. supp. A 0 = No radio interf. supp.

Supply voltage 5 = AC 380 ... 500 V

2 = AC 200 ... 240 V

Rec. motor power

0055 = 5.5 kW

Version B

Series 60 = Not option-capable

61 = Option-capable

9. MOVIAXIS® Servo Inverter 86


9. MOVIAXIS® Servo Inverter MOVIAXIS® MX multi-axis servo inverter

Master module

MXM80A-000-000-00/Option MOVIAXIS® master module

Options DHP11B-T.. MOVI-PLC® basic in designs: T0 T1 T2 DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 UFF41B Profibus DP-V1 gateway with TCP/IP and Data management

Software: Software ROM 7 MOVITOOLS MotionStudio

9. MOVIAXIS® Servo Inverter 87


MX A 80 A -004 50 3 - 00

00 = Series design XX = Special design 3 = 3-phase connection 50 = V = AC 380 - 500 V supply voltage Designs: 004 = Rated current for axis modules,

e.g. 004 = 4 A 050 = Dissipatable energy for DC link discharge

module e.g. 050 = 5000 Ws

010 = Rated power for supply module, e.g. 010 = 10 kW

050 = Capacity for capacitor, buffer or damping module e.g. 050 = 5000 µF

060 = Power for 24 V switched-mode power supply e.g. 060 = 600 W

Version Designs: 80 = Standard design

For axis/supply modules: Brake chopper and external braking resistance

81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistance and capacitor module integrated (only for 10 kW)

82 = Design with two safety relays in the axis module

Unit type: A = Axis module B = Buffer module C = Capacitor module D = Damping module M = Master module P = Supply module with brake chopper R = Supply module with regeneration S = 24 V switched-mode power supply module Z = DC link discharge module

MOVIAXIS® MOVIAXIS® MX communication components

X _ _ 11 A Version Version status Design:

GH, GS =

Multi-encoder card

FP = PROFIBUS DP V1 fieldbus interface FA = K-Net fieldbus interface FE = EtherCAT fieldbus interface SE = EtherCAT-based systembus IO = Input/output card IA = Analog input/output card

Option component for MOVIAXIS®

10. Controller MOVI-PLC® basic and advanced 88


10. Controller MOVI-PLC® basic and advanced MOVI-PLC® basic DHP11B-T.. control cards T0 T1 T2 MOVI-PLC® basic DHP11B-Tx

For installation in MOVIDRIVE® B MOVITRAC® B MOVIAXIS® Master module

MOVI-PLC® advanced DHx41B control cards MOVI-PLC® advanced DHE41B

MOVI-PLC® advanced DHF41B

Ethernet interface PROFIBUS interface DeviceNet interface

For installation in MOVIDRIVE® B MOVITRAC® B

only DHE41B MOVIAXIS® Master

module

Control cards for MOVI-PLC® advanced

OMH41B-T.. with technology activation T0 T1 T2



MOVI-PLC® basic and advanced drive - based

MOVIDRIVE® B Option card DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..

Integrated in MOVIAXIS® Master module DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..

Integrated in MOVITRAC® B DHP11B-T.. DHE41B with OMH41B-T..

MOVI-PLC® basic and advanced drive - compact

DHP11B-Tx / UOH11B DHE41B with OMH41B-T.. / UOH11B

DHP11B-Tx / OST11B / UOH21B DHF41B with OMH41B-T../ UOH21B

MOVIFIT® technology function level with integrated MOVI-PLC® basic

MT F 11 A 007-503-P 1 1 A-00/S11

Function level 0 - Classic 1 - Technology (MOVI-PLC

®)

2 - System (MOVIVISION®

)



MOVI-PLC® I/O system

OCC11B CAN bus coupler OTM21B Terminal module ODI81B Digital input module ODO81B Digital output module OAI41B Analog input module (voltage) OAI42B Analog input module (current) OAI43B Analog input module (multi input) OAO41B Analog output module (voltage) OAO42B Analog output module (current) OAO43B Analog output module (multi output)

DHP11B-T.. MOVI-PLC® basic T0 T1 T2 DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T.. Control cards for MOVI-PLC advanced with technology activation T0, T1, T2 OST11B Additional RS485 interface as an option for DHP11B-T.. control card DHP11B-T.. / UOH11B MOVI-PLC® basic compact control DHE41B mit OMH41B-T.. / UOH11B MOVI-PLC® advanced compact control DHP11B-T.. / OST11B.. / UOH11B MOVI-PLC® basic compact control with additional RS485 interface DHF41B mit OMH41B-T.. / UOH11B MOVI-PLC® advanced compact control with PROFIBUS and DeviceNet interface OMH41B-T.. Memory card for MOVI-PLC® advanced with technology activation T0, T1, T2

11. Safety Technology MOVISAFE® 91


11. Safety Technology MOVISAFE®

11.1 Drive Technology with Integrated Safety Technology Drive electronics with integrated safety technology/control cabinet: MOVITRAC® B frequency inverter

Safe Stop according to cat. 3 for 3-phase AC 400 V units from 0,55 ... 75 kW MOVIDRIVE® B inverter

DFS11B PROFIsafe / PROFIBUS with output for safe disconnection of the MOVIDRIVE®

DFS12B PROFIsafe / PROFIBUS with CAN connection for DCS21B

DFS21B PROFIsafe / PROFINET with output for safe disconnection of the MOVIDRIVE®

DFS22B PROFIsafe / PROFINET with CAN connection for DCS21B

DCS21B safety monitor with speed and position monitoring and PROFIsafe connection

DCS31B safety monitor with speed and position monitoring



11.2 Safety Technology Decentralized Installation Decentralized applications with safe disconnection of the drive in compliance with stop category 0 or 1 according to EN 60204-1 and fail-safe protection against restart according to EN 954-1 category 3

Gearmotors with integrated MOVIMOT® frequency inverter with optional SafetyDrive package

Permitted unit combinations for SafetyDrive: MFZ.6. field distributors



MFZ.7. field distributors

MFZ.8. field distributors

MQS PROFIsafe® with safe disconnection

MQS22F 4DI/2DO (via M12 plug connector) + 2F-DI/1F-DO (2-pole) MQS32F 6DI / 0DO (via M12plug connector) + 2F-DI / 1F-DO (2-pole)



Drive control for decentralized MOVIFIT® field installations

MOVIFIT® applications with safe disconnection of the drive in compliance with Stop category 0 or 1 according to EN 60204-1 and fail-safe protection against restart according to EN1037 and conformance with safety category 3 according to EN 954-1 as well as performance level d according to EN ISO 13849-1 MOVIFIT® MC with safe disconnection

MOVIFIT® FC with safe disconnection

ab



MOVIFIT® with S11 PROFIsafe option

ab

ab



11.3 Safety Technology Servo MOVIAXIS® multi-axis servo inverter

Axis modules with safe Stop category 3 or 4

MX A 81 A -004 50 3 - 00

81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistor and capacitor module integrated (only for 10 kW)

82 = Design with two safety relays in the axis module

11.4 Modular Safety Monitor MOVISAFE® UCS21A with speed and position monitoring and PROFIsafe

connection UCS31A with speed and position monitoring UCS41A with speed monitoring



11.5 Electromechanics and Mechanics Safety-oriented BST brake module

BMG.T double disk brake

12. DOP Operator Panels 98


12. DOP Operator Panels

DOP11B-20

LCD graphics display (monochrome) with 240x64 pixels and backlighting DC24V voltage supply, max. 350 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad

and 8 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-25

Touch display (16 grayscales, STN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-30

Touch display (64k colors, CSTN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-40

Color display (64k colors, CSTN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 500 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad

and 16 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-50

Touch display (64k colors, TFT, 10.4‘‘) with 800x600 pixels and backlighting DC24V voltage supply, max. 1 A 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal vertical installation Ethernet 10/100Mbit Memory expansion via USB or CF 12 MB application memory

12. DOP Operator Panels 99


DOP – accessories/options PCS11B

Only for DOP11B! Communication cable between DOP11B drive operator panel

(RS-232, max 115.2 kBit/s) and PC (RS-232) for programming the Drive Operator Panel. Fixed length of 3m.

PCS21A

For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485,

max. 57.6kBit/s) and SEW frequency inverters (RS-485, RJ-10). Fixed length of 5m.

PCS22A

For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485,

max. 57.6kBit/s) and SEW frequency inverters (open cable end). Fixed length of 5m.

Prefabricated cable

Only DOP11B! Communication cable between DOP11B drive operator panel

(RS-232, max 57.6kBit/s) and UWS11A interface adapter (RS-232) for communication with SEW frequency inverters. Fixed length of 1.8m.

PCM11A

For DOP11A and DOP11B. Interface adapter between RS-232 (D-SUB 9-pole) and MPI

(HMI adapter S7-MPI)

UWS11A

For DOP11A and DOP11B Interface adapter for DIN rail mounting RS-232 <-> RS-485

UWU52A

For DOP11A and DOP11B Switched-mode power supply

Input: AC100-240V Output: DC24V, 2,5A

SW-ROM 6 (Project planning software)

For DOP11A and DOP11B HMI-Builder 3.0 with DOP-Tools, documentation and examples

13. Braking Resistors 100


13. Braking Resistors

Flat-type braking resistors

Wire and grid resistors on ceramic core

BW 100 - 006 - P

P overcurrent relay T temperature switch

Power at 100% cdf => 0.6 kW Resistance value: 100 Ω " 10% Braking resistor

Example: BW018-015: Braking resistance 18Ω 1.5 kW

BW 2 47

Resistance value in Ω: 47 Ω " 10% Power in kW: 2 kW Braking resistor

Example: BW147: Braking resistance 47Ω 1.2 kW

BS003 Touch guard for BW072-003 BS005 Touch guard for BW100-005 and BW072-005 HS001 Installation equipment for touch guard on profile rail DKB11A Heat sink for braking resistor in flat design MDX BG1 FKB11B Size 0XS Base for resistors in flat design FKB12B Size 0S Base for resistors in flat design FKB13B Size 0L Base for resistors in flat design FHS11B Size 0XS Support rail mounting with base for resistors in flat design FHS12B Size 0XS Support rail mounting with base for resistors in flat design FHS13B Size 0L Support rail mounting with base for resistors in flat design

13. Braking Resistors 101


Braking resistors for decentralized technology

Braking resistors in flatpack design in enclosure IP65 with installed 1.500 mm cable

BW 100 - 003 / K-1.5

Cable length 1.5 m Power in W:

003 = 100 W 005 = 200 W

Resistance in Ω: 100 = 100 Ω 200 = 200 Ω

Braking resistor

External braking resistors in compact design in enclosure IP66

BW 068 - 010

Power in W: 10 = 600 W 20 = 1200 W

Resistance in Ω: 068 = 68 Ω " 5% 150 = 150 Ω " 5%

Braking resistor

14. EMC 102


14. EMC

ND.. Line choke

ND 020 - 01 3 Number of phases: 3-phase Inductance in mH: 0.1 mH Rated current in A Line choke

ND085-013 (85 A, 0.1 mH, 3-phase) ND200-0033 (200 A, 0.03 mH, 3-phase) ND300-005 (300 A, 0.05 mH, 3-phase)

NF.. Line filter

NF 009 - 50 3 Number of phases: 3-phase Rated voltage x 10 in V: 500VAC Rated current in A: 9A Line filter

NF035-503 (35 A, 500 V, 3-phase)

HD.. Output choke

HD 001 Size 001/002/003/004/012 Output choke

ULF11B split core ferrite

HF.. Output filter

HF 015 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500 Assignment to MOVIDRIVE:

MDX0015 Output filter

HF075-503 Output filter for MDX 0075 500V 3-phase

EF.. EMC module for MOVITRAC® The module includes a line filter and an output choke for radio interference suppression B

EF 014 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500VAC Assignment to MOVITRAC® 1,5 kW EMC module

EF450-503 for MOVITRAC® 45 kW

14. EMC 103


EMC modules for MOVITRAC® B FKE12B EMC module for size 0S FKE13B EMC module for size 0L

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Version 6.0 T_DE_EN_I_003

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Documents

hydraulic

technology

sew frequency

dop operator

torque limiting

safety technology

gear unit

spiroplan