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MOTOROLA SOLUTIONS’ AMERICAS LEARNING
MOTOROLA SOLUTIONS’ LEAN SIX SIGMA pROfESSIONALSERvICES
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MOTOROLA SOLUTIONS’ AMeRIcAS LeARNINg lean six sigma program
Motorola Solutions is committed to the ongoing evolution process of Lean Six Sigma. Today, we are the only company that offers a true, end-to-end solution as a basis for making Lean Six Sigma a cultural business practice. Our end-to-end solution ensures your investment of time, money and resources and secures Lean Six Sigma as a way of doing business.
Motorola Solutions Americas Learning offers tailored Lean Six Sigma solutions to meet your client-specific requirements and goals as a basis to meet the overall strategic objectives and direction foryour organization.
We also offer public Lean Six Sigma belt training and certification for individuals who are committed to their own professional development or who have been required by their company to complete certification for their job.
Companies who have invested in Six Sigma or Lean in the past and have lost focus can come to Motorola Solutions to gain back the essentials through our customized programs and workshops. This overview provides the details of our professional services and programs that will provide you with the knowledge to determine the right choice for you or your company.
To our future partnerships,
Andrew R. Candreva Rob Whaley Director, Americas Learning Global Leader And Business Operations Lean Six Sigma Motorola Solutions, Inc. Motorola Solutions, Inc.
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MOTOROLA SOLUTIONS’ AMeRIcAS LeARNINg lean six sigma program
ABOUT LEAN SIX SIGMA Lean Six Sigma is a cultural business practice incorporating tools, methodologies and processes that provides corporations around the globe with a foundation for improving profitability, productivity and performance. It is a universally acknowledged improvement method that can create both organizational and individual value. Lean Six Sigma best serves re-alignments that suffer excessive variation, too many defects and delays which all result in extra cost.
The strategic value of Lean Six Sigma focuses on specific projects and through a sequential, logical approach, provides the basis for solving significant problems. The result of these efforts help corporations make their visions become reality.
Motorola Solutions’ Lean Six Sigma features a phased approach that eases adoption. The versatility of our customized programs provide the framework for success in every industry.
Internal business processes leak cash. Profits can be doubled using Lean Six Sigma. Reducing variation, defects, delays and their resulting costs by 15 to 30 percent can significantly improve your bottom line. Lean Six Sigma enables organizations to find and fix the leaks:
• Process delay leaks, which reduce productivity
• Costs from defects and rework
• Variation in outputs to your customers
THE RETURN ON INVESTMENT (ROI) OF LEAN SIX SIGMA:
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MOTOROLA SOLUTIONS’ AMeRIcAS LeARNINg lean six sigma program
BENEfITS Of LEAN SIX SIGMA The benefits of Lean Six Sigma implementation are numerous and profound for both the organization undertaking it and the individuals involved. Often, individuals who want to be trained as Yellow, Green, Black or Master Black belts have a need to explain the benefits to their leadership.
If you are an individual with a desire to become a certified belt or if you represent a company thinking of deploying Lean Six Sigma, there are distinct advantages to consider.
Value for the organization is created in at least six ways:
1. Customer Value
2. Financial Value
3. Strategic Value
4. Competitive Value
5. Improved Workforce (Individuals and Stakeholders)
6. Standardization
Value for the individual is created in at least three ways:
1. New skills and knowledge
2. Added value to your company
3. Differentiator in the market
LEAN SIX SIGMA CREATES ORGANIZATIONAL AND INDIVIDUAL VALUE:
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MOTOROLA SOLUTIONS’ LEAN SIX SIGMA pROfESSIONAL SERvICES
AN END-TO-END COMpREHENSIvE SOLUTIONThe goal of our Lean Six Sigma professional services is to ensure your investment of time, money and resources pays off with belt certification, and the benefits that follow. It provides the essentials for truly making Lean Six Sigma a cultural business practice. We build on a phased-approach that enables both individuals and organizations to accept this change to a new way of doing business.
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MOTOROLA SOLUTIONS’ LEAN SIX SIGMA pROfESSIONAL SERvICES pROGRAM GUIDE
Motorola Solutions’ Lean Six Sigma Professional Services is an end-to-end comprehensive solution for deploying Lean Six Sigma to organizations in verticals such as:
• Energy & Utilities
• Healthcare
• Manufacturing
It is a modularized suite of collaborative
learning services that enables organizations
to move along the Lean Six Sigma value chain.
OUR pROfESSIONAL SERvICES:
• Evolve organizations new to Lean Six Sigma from start up to full-scale implementation
• Restarting stalled Lean Six Sigma implementations
• Enhance, supplement or increase organizational learning
• Provide globally recognized belt certifications to create individual value
• Help ensure the return on investment for Lean Six Sigma deployment
• Transportation & Logistics
• Retail
MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
MOTOROLA SOLUTIONS’ LEAN pRODUCT DESIGN YELLOW BELT pROGRAM
Lean Product Design - Create Lean products and services from the startLeaders are now recognizing that product design is the key driver of success. They are making it their primary target in their quest for delivering customers greater value at lower cost. Now Motorola – the originator of Six Sigma and in conjunction with Huthwaite Innovation Institute who is recognized as the leader in Lean Product Design – show you how to create lean products and services, step-by-step, right from the start. Our program reveals success secrets and a road map for integrating Lean Design with Six Sigma Design for powerful results.
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“Lean and Six Sigma from the Start” The Lean Product Design process helps you integrate the entire body of lean product design knowledge and design for six sigma knowledge to design products and services as “Lean and Six Sigma from the Start.”
Lean Product Design is a tightly-knit set of tools, techniques and methods for creating products with more value and less waste.
You will learn how to:• Design “lean” products and services step-by-
step• “Design in” Six Sigma quality, and;• Achieve better profits, greater sales, entry to
new markets, and lower company-wide costs
All as you apply the Lean Product Design Solution process to your organization’s efforts.
WHY CHOOSE
MOTOROLA SOLUTIONS’ LEAN SIX SIGMA• Motorola was the original creator and architect of Six Sigma, which
means we have the highest level of experience, offered anywhere.
• We have over 26 years of customizing Six Sigma solutions to meet its clients’ specific requirements, goals and objectives.
• Our certifications are true certifications, unlike many public forums.
• We provide our clients with experts boasting an average of 15 years of customizing and deploying end-to-end solutions.
• We are the only company to provide a total end-to-end solution from conceptual design through deployment and true certification.
• We provide best practice methods, processes, tools and instruments as a foundation to create the culture necessary to ensure success.
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MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
LEAN SIX SIGMA pROfESSIONAL SERvICES fRAMEWORKOur program is broken up into three sections: Professional Assessment & Consulting Services, Core Learning Services and Professional Workshop and & Consulting Services. See the Framework guide below for a more in-depth look.
*Lean Six Sigma Yellow Belt is a prerequisite in order to enroll in the Lean Product Design Workshop.
Professional Assessment & Consulting Services
Organizational Discovery
Lean Six Sigma Readiness Assessment
Leading Lean Six Sigma – Executive Forum
Curricula Design, Development & Delivery
Professional Workshop & Consulting Services
Core Learning Services:- Fundamentals- Tools- Belt Learning- Belt Testing- Belt Certification- Virtual Learning Portal - “Lean Six Sigma Academy”
Lean Product Design Workshop*(Yellow Belt Certification)
Project Coaching & Mentoring
Kaizen Workshop
Problem Solving Workshop
Lean Process Workshop
Belt Certifications
Advanced Lean and Six Sigma Learning
Lean Six Sigma Virtual Learning Portalea S S g a tua ear g o taea
Intro to Lean Six Sigma Lean Tools Suite (17 Courses)
Six Sigma Tools Suite(26 Courses)
Design of Exp.5 day ILT
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Monte Carlo Sim1 day ILT
Process Charact. 2 day ILT
Adv. Product Quality Planning 3 day ILT
Certifications
Lean Six Sigma White Belt1 day OLT
Lean Six SigmaYellow Belt3 day ILT
Executive Green Belt2 day ILT
Lean Six Sigma Green Belt5 day ILT
Lean Six Sigma Black Belt15 day ILT
Lean Six Sigma Master Black Belt 5 day ILT
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DESCRIpTION Of SERvICES
PROFESSIONAL ASSESSMENT & CONSULTING
MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
ORGANIzATIONAL DISCOvERY AND READINESS ASSESSMENT: Motorola Solutions Learning knows that there are several key success factors including leadership commitment, operational readiness, and culture that organizations must consider when implementing large-scale change such as a rollout of Lean Six Sigma. • Organizational Discovery will
help Motorola Solutions and its customers understand the key factors for successful Lean Six Sigma implementation.
• The Readiness Assessment process uses key success factors to create a detailed survey and report to help gauge an organization’s readiness for change in each of these key areas. The Readiness Assessment, combined with the Organizational Discovery points out both areas of strength to leverage, and potential problem areas to address to ensure a successful Lean Six Sigma rollout.
LEADING LEAN SIX SIGMA EXECUTIvE fORUM: Training is critical in helping Executives understand how to lead Lean Six Sigma implementation, how to manage organizational change, and how to select the right projects. Our customizable Executive Forum is typically two-and-a half to three days long, focusing on three key aspects: • Leading Lean Six Sigma – A simulation
provides an overview of Lean Six Sigma methodologies and tools, and describes the various roles, responsibilities and governance required for a successful
Lean Six Sigma rollout. An order entry simulation is utilized to educate leaders on how to use Six Sigma, Lean, and Design for Six Sigma tools to eliminate defects, reduce cycle time, and re-design a process.
• Change Management defines a structured method and provides tools for leaders to consider in managing organizational change. Poor change management is linked to the failure of most continuous improvement efforts.
• The Project Selection and Prioritization (a.k.a Jump Start) Workshop is designed to bring executives together on key organizational initiatives, prioritize those initiatives and align the appropriate resources to implement needed changes. This workshop lays the groundwork for continuous improvement (Belt) projects.
CURRICULA DESIGN, DEvELOpMENT AND DELIvERY: Company-wide training will help instill the philosophy of change in the greater organization and assist in the organization’s change management needs.• We can develop a virtual one-hour course
which overviews Lean and Six Sigma. The course will help instill the philosophy of continuous improvement and waste elimination. The intent is to deliver this general overview course to your entire organization (some organizations consider this White Belt training).
• We can also customize existing content, courseware or curricula, as well as create new for specific organization intent. These courses can be developed for delivery via various methods including instructor-led, online, via webinar or virtual-instructor led.
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CERTIfICATION pROGRAM AND LEARNING SERvICES
BELT TRAINING AND CERTIFICATION PROGRAMBelt training and certifications represent a building block approach to developing organizational capability through learning, testing, skills demonstration and project demonstration that ultimately leads to globally accepted certifications.
MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
EXECUTIvE GREEN BELT A two-and-a-half day, instructor-led course focusing on basic Lean Six Sigma concepts and tools, with a focus on what it takes to successfully manage a Lean Six Sigma project and help lead implementations. To complete the certification, attendees must pass a 15-question test and submit evidence of successfully sponsoring a belt project through to completion. This course is recommended for executives, sponsors, champions or leaders who wish to obtain certification while sponsoring Lean Six Sigma improvement efforts. LEAN SIX SIGMA YELLOW BELTThree-day, instructor-led course focused on Lean tools, which help improve process, speed and efficiency as well as reduce waste. Attendees must pass a 30-question test and submit results of a successful Lean project to obtain a Lean Six Sigma Yellow Belt certification. This course is recommended for a high percentage of the organization’s population.
LEAN SIX SIGMA GREEN BELT Five-day, instructor-led course, which incorporates Lean and Six Sigma tools and methodologies. Participants learn how to be members of high performance, continuous improvement teams and lead improvement efforts. An Excel add-on statistical software package (SigmaXL) is provided to participants
and used for basic statistical analysis. Attendees must pass a 30-question test and submit results of a successful project to obtain a Lean Six Sigma Green Belt certification. LEAN SIX SIGMA BLACK BELT 15-day, instructor-led course, which incorporates advanced Lean and Six Sigma tools, and teaches individuals how to lead larger scale and more complex improvements. Participants learn how to apply advanced statistical tools such as multiple linear regression, and learn how to design experiments to improve and optimize processes. Attendees must pass a 100-question test and submit the results of a successful project to obtain a Lean Six Sigma Black Belt certification. Recommended for Certified and/or Trained and Tested Lean Six Sigma Green Belts. MASTER BLACK BELTFive-day, instructor-led course that teaches more advanced Design of Experiments techniques, Monte Carlo simulation, portfolio management and financial acumen. Attendees must pass a 50-question test and submit results of at least 12 successful projects where they led, coached or mentored in order to obtain a Lean Six Sigma Master Black Belt certification. Recommended for Certified and/or Trained and Tested Lean Six Sigma Black Belts.
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ADvANCED LEAN AND SIX SIGMA LEARNING
MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
DESIGN Of EXpERIMENTS • Five-day instructor-led class that teaches
advanced statistical tools, from hypothesis testing and comparative methods to traditional full factorial experiments, fractional factorial experiments, screening experiments and optimization.
MONTE CARLO SIMULATION• One-day instructor-led class using the
DiscoverSim software, providing hands-on practice creating and using models for schedules, business cases and engineering models, as well as analyzing the results in terms of the distribution of outputs and sensitivity to the inputs. Decision and optimization techniques are introduced and practiced.
ADvANCED pRODUCT qUALITY pLANNING• This class teaches the tools and processes
leading up to production part approval. Students learn an integrated approach to new product development and launch.
pROCESS CHARACTERIzATION• Process Characterization teaches the tools
and techniques to properly characterize business or manufacturing processes and their associated variability. The emphasis of this class is on how to become expert in the process in question, and how to use statistical and other methods to identify, reduce, and control variability to ensure stable performance.
pROfESSIONAL WORKSHOp & CONSULTING SERvICES
KAIzEN EvENTS Fast- paced workshops used to quickly quantify an opportunity, identify root causes and select the best solution. They are best managed through use of an experienced facilitator.
pROBLEM SOLvING WORKSHOp Designed to rapidly identify root causes and corrective actions to a given problem. It can be used for manufacturing concerns or with Lean Six Sigma Implementation issues.
pROjECT COACHING Motorola Master Black Belts will advise project leaders on how to use tools or as a tollgate review method for the DMAIC process. Coaching is delivered on-location as a hands-on review, where several projects can be discussed.
pROjECT COACHING & MENTORING Master Black Belts, Black Belts, and instructors provide virtual or on-site project coaching and mentoring to project managers, belt candidates or deployment leaders.
LEAN pRODUCT DESIGN WORKSHOp Three-day instructor-led workshop focused on Lean Product Design thinking and innovation that teaches organizations how to design products or services as “Lean from the start.”
LEAN pROCESS WORKSHOp This is a customizable, hands-on workshop designed to help organizations implement value streams and “Lean out” a manufacturing or business process. Typical duration is one week to implement one value stream.
Professional workshop and consulting services are recommended to enhance organization change. Through these workshops, customers will learn how to lead and facilitate rapid improvement efforts.
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MOTOROLA SOLUTIONS’ AMERICAS LEARNING LEAN SIX SIGMA PROGRAM
LEAN SIX SIGMA vIRTUAL LEARNING pORTAL
The Lean Six Sigma Learning Portal is a collection of over 40 Lean and Six Sigma training courses designed in a modular format and delivered online. Courses are approximately two to four hours in length, focused on specific Lean or Six Sigma tools. The learning portal is a supplement to Belt training and can be used as a customizable, online belt certification program.
COMpANY-WIDE AWARENESS AND BASIC LEAN SIX SIGMA TOOLS:
MOTOROLA SOLUTIONS COMMITMENT
We are committed to the highest level of quality, integrity, results and value to individuals, organizations and corporations. We will work closely in identifying the right solution. If we feel that we are not the right choice, we will make the recommendation on who can better serve you. We welcome the opportunity to discuss our overall services and programs.
fOR qUESTIONS ON THE OvERALL pROGRAM, pLEASE CONTACT: Rob Whaley, Lean Six Sigma Master Black [email protected] | (847) 576-3386
Visit our website: www.motorolasolutions.com/leansixsigma
North AmericaNichole [email protected] (224) 239-1267
Latin America and Caribbean Region Ramón Canto [email protected] (954) 723-8502
• Overview of Lean• Introduction to
the 5S’s• The 5S’s:
Workplace Organization
• Lean Implementation
• Lean Manufacturing
• Lean Support Processes
• The Lean Mindset
• Lean for Business Processes
• Lean Process Layouts (Micro-Mapping)
• Lean for Job Shops• Visual Workplace
Basics• Mistake-Proof it!• Error-Proofing
Business Processes• Set-up Reduction
Basics• Value Stream
(Micro-mapping)• TPM Basics• Lean
Manufacturing Spanish Version
LEAN TOOLS SUITE (17 COURSES)• Introduction to Six
Sigma• Six Sigma Start-up• Six Sigma Start-up,
Service/Office Version
• The Basics of DMAIC
• Role of a Champion• DMAIC Problem-
Solving• 8-D Problem-Solving• 8-D Problem-
Solving, Spanish Version
• Overview of Root Cause Analysis
• Root Cause Analysis with Corrective Action
• FMEA Investigator• FMEA Investigator,
Service/Office Version
• SPC Workout• SPC Workout,
Service/Office Version
• Gage Mentor• Advanced Control
Charts• Advanced Process
Capability• Control Chart Basics
SIX SIGMA TOOLS SUITE (25 COURSES)• Understanding
Variation• Measurement
System Analysis• Process Capability
Basics• Overview of APQP• Fundamentals of
APQP• DOE: Screening
Experiments• Mapping Office
Workflows
CONTACT OUR REGIONAL TRAINING TEAMS fOR SCHEDULING:
MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M Logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners. ©2013 Motorola, Inc. All rights reserved.
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