motor sulzer manual

8/15/2019 Motor Sulzer Manual

1/451

Maintenance Manual“Marine” (UG Version)

Vessel:

Type:

Engine No.:

Book No.:

Wärtsilä Switzerland Ltd 24hrs Support: +41 52 262 80 10PO Box 414 [email protected]

CH-8401 Winterthur

Switzerland

2005 Wärtsilä Switzerland Ltd, Printed in Switzerland


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This page is intentionally left blank


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M M / R T A / R e g i s t e r

Camshaft and Control Elements

Crankshaft, Connecting Rod and Piston

Cylinder Liner and Cylinder Cover

Bedplate and Tie Rod

General Information

Governor, Injection Pump and Actuator Pump

Scavenge Air Receiver and Auxiliary Blower

Balancer

Piping

Tools


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5/451


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BetriebGroup0

2 Wärtsilä NSD Switzerland Ltd

Masses (Weights)

– Individual Components per Piece in kg 0360/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions and Material Specification

– O-rings and Rubber Rings 0370/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

– Piston and Rod Seal Rings 0370/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Schedule

– Inspection and Overhaul Intervals (Guidelines) 0380/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Cross and Longitudinal Section 0803/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Taking Oil Samples for Laboratory Analysis 0900/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 / MM / RTA84C Wärtsilä Switzerland Ltd


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14/451

Wärtsilä Switzerland Ltd9.01 / UG


15/451

Å

Å

Å

Å

Å

Å


16/451



17/451


18/451


19/451

Wärtsilä Switzerland Ltd 9.99


20/451



21/451

a 2

b 1

B b

a 1

dd1 d2

b

b 1

f1

f

f

01.708901.7090

i1 i2

ADMISSIBLE DIFFERENCEa1–a2 = MAX. 0.3 mm(WITH JACK BOLTS TENSIONED)

Zulässige Differenza1–a2 = max. 0,3 mm

(mit gespannten Druckbolzen)

Wärtsilä Switzerland Ltd UG / 4.01


22/451

a

d1

c C A b B

d

e

c 1

b 1

95.7942

Zum Messen der Spiele siehe Angaben in Blatt 3326/1.Das Spiel ’b1’ gilt nur bei angezogenen Zugankern.

FOR MEASURING CLEARANCES SEE INSTRUCTIONS ON SHEET 3326/1.CLEARANCE ’b1’ IS ONLY VALID WITH TIE RODS TIGHTENED.

Brennstoffseite

FUEL SIDE

Wärtsilä Switzerland Ltd12.03


23/451


24/451

011.376/03

a

b

b

d

a

c

a1

b1

c1

d1

d1

d1

d1

d1

d1

Ring wear

The differential value between nominaldimension and max. wear is equal forall rings, i.e. also for undersize rings.

12.03 Wärtsilä Switzerland Ltd


25/451

93.7092

A

e

C

D

1 / 3 L

2 / 3 L

L =

L ä n g e

L E N G T H

B

f


26/451

93.7072

b

b 1

B

h1 h2

a

a 1

A

g1g2

1 0 m m

1 0 m m

f1

5 0 m m

1 0 m m

f2

d2 d1

m1m2

n1n2

12.03 Wärtsilä Switzerland Ltd


27/451

95.7982

cc1 c2

a

a 1

bb1 b2

a

a 1

a 1

a


28/451

Kn

k1

l

En

e1

l

H

40

C

B A

40

a

b

c

c

d

g

840 841 842 843 844

24

23

22

21

[mm]845

846

lmin

lminN

Jm

j1

l

H

Cylinder liner bore ’a’

Piston ringwidth ’I’

The ring width at the positions A, B and C is the decisive criterion for re-fitting of used piston rings.Used piston rings may be re-fitted if they will keep within their min. ring width till the next overhaul(for judging and re-using the piston rings see also sheet 3425/1)

Wärtsilä NSD Switzerland Ltd8.98


29/451

Kn

k1

l

En

e1

l

H

40

C

B A

40

a

b

c

c1

d

g

840 841 842 843 844

24

23

22

21

[mm]845

846

lmin

lminN

The ring width at the positions A, B and C is the decisivecriterion for re-fitting of used piston rings.Used piston rings may be re-fitted if they will keep within theirmin. ring width till the next overhaul(for judging and re-using the piston rings see also sheet 3425/1)

Pisto ringwidth ’I’

Cylinder iner bore ’a’

Wärtsilä Switzerland Ltd Antip. Ring / UG / 2001


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34/451


35/451


36/451

b

a

a 1

95.7967

1Siehe auch Blatt 0330/11.1SEE ALSO SHEET 033/11.1

6


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45/451



46/451

4.01 / UG Wärtsilä NSD Switzerland Ltd


47/451

Wärtsilä NSD Switzerland Ltd UG / 4.01


48/451



49/451

Wärtsilä Switzerland Ltd 1999


50/451

Anzugsmomente für Dehnbolzen

TIGHTENING TORQUE FOR WAISTED STUDS

97.8103

Anzugsmomente für Dehnbolzen

TIGHTENING TORQUE FORWAISTED STUDS

Gewindedurchmesser (mm)

THREAD DIAMETER (mm)

Gewindedurchmesser (mm)

THREAD DIAMETER (mm)

A n z u g s m o m e n t i n N m

T I G

H T E N I N G T O R Q U E N m

A n z u

g s m o m e n t i n N m

T I G H T E

N I N G T O R Q U E N m

400

300

200

10

100

20 30 40 50 60

3500

3000

2500

2000

1500

1000

0

500

10 3020 40 50 60 70 80 100 11090 120

0

Wärtsilä Switzerland Ltd1999


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55/451


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58/451



59/451



60/451

98.7510

O-ring Supporting ring t

s

i∅o∅

i∅o∅

4.01 / UG Wärtsilä Switzerland Ltd


61/451

UG / 2.05Wärtsilä Switzerland Ltd


62/451



63/451



64/451



65/451



66/451


Å Å

Å Å

Å Å Å

Å

Å

Å


67/451

Å

Å

Å

Å

Å

Å

Å Å

Å Å

Å Å

Å

Å

Å

Å Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å


68/451


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70/451


Betrieb Group1

Bedplate and Tie Rod Group 1


71/451

1Wärtsilä NSD Switzerland Ltd

Bedplate and Thrust Bearing

– Checking the Foundation Bolts 1112/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Bearing

– Loosening and Tensioning of Bearing Jack Bolts 1132/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

– Removing and Fitting of a Main Bearing 1132/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thrust Bearing

– Checking the Axial Clearance 1203/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thrust Bearing

– Removal and Fitting of Thrust Bearing Pads 1224/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tie Rod

– Checking the Tie Rod Pre-tension and Tensioning the Tie Rods 1903/1. . . . . . . . . . . . . . . . . . . . . . . . .

Wärtsilä Switzerland Ltd RTA84C / MM / 2001


72/451


73/451

95.7994

R

M

2 1

V P(94931)

65Y43

K

7

8

910

11

Gezeichnet für RT58DRAWN FOR RT58

Wärtsilä NSD Switzerland Ltd 9.99

M

DrucklagerhalterungTHRUST HOLDER


74/451

3V

11

9

2 1

P(94931)4Y5

6 R

K

13

7

8

12

10

95.7995


75/451

D

94933

a 2

93.7151

2

10

11

5

94932

6

7

S

94935

8

9

1

94932

3V94931

94933

R

24

T

a 1

12 12


76/451


77/451


78/451


79/451

94117

94117

1

94117

R

94111

2

94111

2

53

1

941111

2

96.7000

94111

e D


80/451

1412712

A n t r i e b s s e

i t e

D R I V I N G E

N

94119


81/451

94931

94117

94935

5

3

94935

94934a

6

9414194936

5

6

94118

94119


82/451



83/451


84/451


85/451

1 2 5 63

94101

96.7003


86/451



87/451

Å

Gezeichnet für 4–7 Zyl.DRAWN FOR 4–7 CYL.


88/451

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

89.7066

Gezeichnet für 8–12 Zyl.DRAWN FOR 8–12 Cyl.


1


89/451

Gezeichnet für 8–12 Zyl.DRAWN FOR 8–12 Cyl.

94155a

2

94155

2

9

1

2a

3

2a

94155a

2

9

94155

S

2

96.7004


90/451

zurück

ASTERN

voraus

AHEAD

Anordnung der Drucklagerklötze für Motoren mit Verstellpropeller

ARRANGEMENT OF THRUST BEARING PADS FOR ENGINES WITHCONTROLLABLE PITCH PROPELLER

Rechtsdrehender Motor

CLOCKWISE ROTATING ENGINE


91/451

96.7006

SUPPORT SURFACESUPPORT SURFACE


Antriebseite

DRIVING END

Motorseite

ENGINE END

Klötze für ”Zurück”

PADS FOR ”ASTERN”

Klötze für ”Voraus”

PADS FOR ”AHEAD”

”S” voraus

”S” AHEAD

”S” zurück

”S” ASTERN

Propellerschub ”S”

PROPELLER THRUST ”S”

Auflagefläche Auflagefläche

AuflageflächeAuflagefläche

zurück

ASTERN

voraus

AHEAD

96.7006

Linksdrehender Motor

COUNTER-CLOCKWISE

ROTATING ENGINE

von Antriebsseite gesehenKlötze auf Motorseite

VIEW FROM DRIVING ENDPADS ON ENGINE SIDE

von Antriebsseite gesehenKlötze auf Antriebsseite

VIEW FROM DRIVING ENDPADS AT DRIVING END

zurück

ASTERN

voraus

AHEADRechtsdrehender Motor


Anordnung der Drucklagerklötze für Motoren mit Festpropeller

ARRANGEMENT OF THRUST BEARING PADS FOR ENGINESWITH FIXED PITCH PROPELLER


92/451

96.7007



Antriebseite

DRIVING END

Motorseite

ENGINE END





”S” voraus

”S” AHEAD

”S” zurück

”S” ASTERN





zurück

ASTERN

voraus

AHEAD

96.7007


COUNTER-CLOCKWISE

ROTATING ENGINE





Gezeichnet für 4–7 Zyl.

DRAWN FOR 4–7 CYL.

zurück

ASTERN

voraus

AHEAD

Anordnung der Drucklagerklötze für Motoren mit Verstellpropeller

ARRANGEMENT OF THRUST BEARING PADS FOR ENGINES WITHCONTROLLABLE PITCH PROPELLER

Rechtsdrehender Motor



93/451



Antriebseite

DRIVING END

Motorseite

ENGINE END





”S” voraus

”S” AHEAD

”S” zurück”S” ASTERN





zurück

ASTERN

voraus

AHEAD

96.7008


COUNTER-CLOCKWISE

ROTATING ENGINE







94/451



95/451

94931

9

10

8Z

7

6

3

Y

2

1

96.7033

V 94934

13

12

K

S

94935a

94932

94180

94933

94932 94935 94932

94934a

54

94933 11

Gezeichnet für RT58

DRAWN FOR RT58


96/451


97/451

1

14

17 16

15


98/451

96.703496.7034

1

18

19

19

13

18

13a

17

23

16

2

3

13

1

1723 113AN

21

22

20

Hier bündigFLUSH


99/451

É É É É É É É É É É É



Å Å

Å Å

Å Å

Å Å

Å


100/451



101/451


102/451


S


103/451

94.7275

94225

1

94101


104/451



105/451


106/451

00.7364



107/451



108/451



109/451



110/451



111/451

G


112/451

94.7068

G

K

P

B r e n n s t o f f p u m p e n s e i t e

F U E L P U M P S I D E

Kanten gebrochen

SHARP EDGES REMOVED


113/451

93.7460


114/451



115/451


116/451

Å Å

Å Å

Å Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å

Å


117/451

98.7262

94345

2

10

1



118/451

20

6

3

2

4

16

12

4a

7

17

5

1

11

u n t e r e H ä l f t e

L O W E R H A L F

o b e r e H ä l f t e

U P P E R H A L F


119/451

98.7453

B r e n n s t o f f p u m p e n s e i t e

F U E L P U M P S I D E

21

14

8

9

11

22

10 13


3 2

18

3

19

18

3

9 m

m

8 m m

94345f


120/451

98.7449

6

94345f12

1

20

13

7

5

9

4a

4

18

18

6

18

6

18

6

7

21

11

18


94350

94345a

13

1594345b


121/451

93.7012

10

10

94345c

15

94345



122/451



123/451


124/451

96.7037

94265

94265a94265a

5a

1

13

5a

5

94265b

2a


125/451


126/451

22

94215e

94215c

R


127/451

94215d 94941 94215c

94215a W S

20

99.7486

10

867

B r e n n s t o f f s e i t e

F U E L S I D E


21 3 4 5

12a,b

X


128/451

93.7171

1

2

R 2

11a,b

9

13

15

16

15

14

17

18 19

93.7170



129/451


130/451


SW36


131/451

*

4

2

S3

1

6

5

96.7041

R T 5 2 – 8 4 C


132/451


1 4 4 7

6

5

24


133/451

94.7069

18

1920

21

25

26

13

14

16

17

27

28

22

1

2

3

2

3

23

5 . 5 m m

Arrangement of the cupsprings (spring packet)


134/451

94269a

EV 94269b 20

94269c

19

3380–6 80–9


135/451


136/451


137/451

FL

SN

3380–16


138/451


2

1 4 4 7

6

5

18


139/451

94.7069

12

13

14

15

19

20

8

9

10

11

21

22

16

1

2

3

2

3

17

5 . 5 m m

Arrangement of the cupsprings (spring packet)

24

1

17

23


140/451

24

94272

25

94272

23

95.7534


141/451


142/451

NadelhubNEEDLE STROKE ’N’

DichtflächeJOINT FACE ’f’


143/451

1

5

Spritzlöcher

4

a

2

3

SPRAY HOLES

b

a

c

96.7867


144/451



145/451

a

d

c

b

9428194283

94281

23

30

m i n

. 0 . 0 2 m m


146/451

98.7837

4 mm

0 . 0 3 m m

~300 mm

c

d

e

94288


147/451


148/451


149/451

89.7127


150/451


A

1

32


151/451

98.7838

1 m m

4

5

7

6

8

9

10

1111a

1989L’ORANGE

1

212

13

6

B


152/451

98.7839

Gezeichnet für RT58DRAWN FOR RT58

94273

15 16a

911a10

14 (94276) 16 18 (94275)

1989 L’ORANGE

DC

(94276)(94275)

1

2

14

16

15

18

12

94273

19

17


153/451

10

9

a

43

98.7660

E

SchutzPROTECTION

45 + 10’0

b

Wärtsilä Switzerland Ltd L’ORANGE / 3.03


154/451


155/451


156/451

12

13

14

94272

12

1

13

B


157/451

94.7252

14

11a

C10

9

a

43

98.7660

SchutzPROTECTION

45 + 10’0

b

Wärtsilä Switzerland Ltd G.M.T. / 3.03


158/451


159/451


160/451

6

94935a

4

47

5

R

1


161/451

98.7738

98.7738 AF 2

R94252

94941 (94931)

AF

94935a

94934a

94935a94935

98.7841

94265

11

3

10


162/451

98.7842

94262

109

11

8


163/451

98.7843

11 8 2

60

2. Stufe / STEP

Total 150

”0” – Marke

MARK


164/451

Dichtmittel

SEALING COMPOUND

93.7194

1

Dichtfläche

SEALING FACE

Ringraum

ANNULAR SPACE



165/451

R

17

6a

162

17

2

2

3

4

5

5a6

8a 18


166/451

98.7846

Lecköl

LEAK OIL

1

7

18

19

9

11

10

EX

13

12

15

14

Gezeichnet für RTA76

DRAWN FOR RTA76


167/451

98.7847

Einbau

ASSEMBLINGAusbau

DISMANTLING

94263

10

1

10


168/451

88.7023

C

H

h

4

2

94124

20

3


Gezeichnet für RTA76DRAWN FOR RTA76


169/451

98.7848

1

94290


170/451



171/451

94261

2

3

1 99.7487



172/451

94261

2

1

99.7488

3

AF

94261

94122

Wärtsilä Switzerland Ltd9.99

94278b


173/451

302’+0

98.7856

i

i 1

h

h1

94278b

94278a

94261

Z

T

Gezeichnet für RTA58

DRAWN FOR RTA58

+ 2’0


174/451

0

Î Î Î Î Î Î Î Î Î Î Î Î


















97.7079

max. 13mm

94279

HR

D

E


302’+0

50–100%


175/451

S = 0.13–0.16 mm

93.7199


176/451


177/451


178/451


94291


179/451

98.7857

Î Î Î Î Î Î Î Î









94292

max. 3mm

Î Î Î Î Î Î Î Î Î Î Î Î Î Î


















B


180/451

Î Î Î Î Î Î Î Î Î Î Î







m a x . 1 2 m m




95.7977a

C

°



181/451


182/451



183/451

99.7009

1

2



184/451

S t r o k e

s

D

a B.D.C.

Dial gauge94305


185/451

a = a T.D.C. – a B.D.C.Difference

Good values

Values still admissible

a = 0 – 0.30 mm

a = 0.30 – 0.60 mm

Sa T.D.C.

D



186/451



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189/451



190/451


191/451


192/451

9.99 Wärtsilä NSD Switzerland Ltd


193/451



194/451


195/451


196/451


197/451


198/451

A


199/451

B r e n n s t o f f s e i t e

F U E L S I D E

010.858/03

010.859/03




200/451


94932


201/451

6

93.7200

94933

5

4

3

7 8

X 1

9

R

K

8a

9431494315

2


202/451


203/451


204/451

Nut

Tightening angle

fully tensioned

Stud thread

pre-tensioned

Connecting rod

É É É É É É É É É






205/451


206/451


207/451


208/451


209/451



210/451

11 94335 11


211/451

94.7070

BrennstoffpumpenseiteFUEL PUMP SIDE

Gezeichnet für RTA62DRAWN FOR RTA62

5


212/451


213/451



214/451


215/451

93.7200

Wärtsilä Switzerland Ltd 1-part Connecting Rod / UG / 2001


216/451

00.7754

Wärtsilä Switzerland Ltd2001 / UG / 1-part Connecting Rod

Fig. ’a’ Fig. ’b’

8/15/2

motor sulzer manual

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