morfi molds ltd. cern – greek industry day november 3-4, 2014
TRANSCRIPT
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MORFI MOLDS Ltd.
CERN – GREEK INDUSTRY DAYNovember 3-4, 2014
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MORFI MOLDS Ltd. in a snapshot ...
Founded in 2008Manufactures injection molds and high precision machine partsSituated in 1200 sqm at Kalyvia, Attica, GreeceAnnual turnover of 1.6 million EurosTurnover constantly rising since 200825 full-time employeesOperates under ISO 9001/2008
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MORFI MOLDS Ltd. Design department features …
Specialised staff comprising 2 MEng Mechanical Engineers and 2 experienced designers1 CAD/CAM workstation equipped with NX7 Unigraphics2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.03 workstations running ANSYS Multiphysics for FEA1 workstation running Geomagic for inverse engineering and surface mapping applications
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MORFI MOLDS Ltd. CNC machine shop features...
2 Mazak machining centres (4-axis)2 HAAS machining centres (3-axis)2 Mazak turning centres
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MORFI MOLDS Ltd. Conventional machine shop features...
2 Lathes3 Milling machines2 Surface grinding machines2 Drilling machines1 EDM machine1 Sand-blasting machine
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MORFI MOLDS Ltd. Quality control department features …
Specialised staff comprising 1 Mechanical EngineerA temperature / humidity controlled room1 TESA MicroHite CMM machineA complete collection of calipers,inside/outside micrometers, height gauges, thread gauges etc.
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Over its six years of operation MORFI MOLDS Ltd. has produced
among other things …
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Close tolerances and intricate shapes on aluminium
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On percipitation hardened stainless steel
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On 316 mild stainless steel
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On hardened tool steel (up to 62 HRC)
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On copper (OFC)
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On copper for EDM electrodes
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On exotic materials such as beryllium bronze
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In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the
Machine Design Lab. of the NTUA …
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… enhancing further its dimensional accuracy capabilities through:
1. Use of a KISTLER dynamometer to calibrate tool loads on the workpiece
2. Use special in-house developed routines on ANSYS Multiphysics to predict and optimise the rigidity of the tool-work-fixer system
3. Optimise tool selection, geometry and cutting conditions4. Measure the resulting shape and individual features of the
workpiece on the spot by the FARO-Arm portable CMM system
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Measuring machining tolerances on the spot
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… yields supreme versatility, production enhancement and cost savings
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On a ±1μm over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm
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Satisfied clients of the company include:
• THALES• BIC• Colgate• Intracom• Theon Sensors• Rheinmetall• Bayer
• Castrol• BP• Johnson & Johnson• SHELL• Castrol• P&G• Unilever
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Thank you for your attention