montserrat peidro-insa svp head of digital print … digital center l y j c heidelberg primefire 106...

Montserrat Peidro-Insa – SVP Head of Digital Print Business Unit


Market Demand

Robust Technology

What do you need for Digital Adoption to

become mainstream in a market segment?


Sales effectiveness

Supply chain efficiencies

Additional security


TRACEABILITY SECURITY


•

•

•

•


• Digital print driving the fastest growth, with

Inkjet technology being the most relevant

technology moving forward

• Still conventional offset will be in absolute

numbers the biggest portion of the market size

Packaging still a growing segment in the print industry

| Title of presentation ("Insert > Header and Footer") 10 CAGR = Compound Annual Growth Rate

382 413

6,8 8,3

6,4 14,8

050

100150200250300350400450

2017 2022

$ B

illi

on

s Industry Size and projection

Inkjet

Eletrophotography

Analog


Market Demand

Robust Technology

What do you need for Digital Adoption to

become mainstream in a market segment?

© Heidelberger Druckmaschinen AG 14

Heidelberg Primefire 106 Dependable High Quality Production Made by Heidelberg

7process colors

CMYKOVG

Pantone color gamut coverage

of ~95% with Heidelberg

Multicolor Technology

Coated materials

170-450 gsm

(0,2 – 0,6 mm)

Industrial inkjet printing up to

75 x 106 cm format

offering seamless integration in B1

production workflows

Water based inkjet system

with Swiss

Ordinance conformity. Best conditions

for low migration products.

Top quality & perfect register

At run length 1

2500 SPH 4500sph

1200 x 1200dpi 1200 x 600dpi

Control of

>12 billion drops per sheet.

Up to 1.5M sheets/month


High quality

Conditioning

Unit for uniform

and sharp ink dot

shape

High quality

Drying Unit

Heidelberg 7

Color

Jetting unit

Optimum

substrate

handling up to

B1

Preset Plus

Feeder

Pile

Management

XL 106

Delivery

Full area and

spot

Coating Unit

Press control

Prinect

Digital Center

L

Y

J

C

Heidelberg Primefire 106 System overview


•Heidelberg 7 Color Multicolor Technology

•Fujifilm 1,200 x 1,200 dpi Inkjet Technology

•Swiss Ordinance Conformity and recyclability water-based ink

•Full automatic print head calibration, cleaning and parking concept

– repeatability of print results!

•Excellent sheet register and secure sheet travel path

•Automatic print head protection functionality

•Common engineering by Heidelberg & Fujifilm

| Product Management Digital Applications

Primefire 106 Jetting Unit

© Heidelberger Druckmaschinen AG | Primefire – 106 Digital Production for Folding Carton 17

• Piezo Drop on Demand technology

• 1 print head controls 2048 nozzles

• 7 color jetting unit based on Inkjet SambaTM Head

Technology by Fujifilm Dimatix

• 2 pl variable dot size guarantees for best quality results

Fujifilm Samba Printhead

1200 native dpi 2/6/10 pl variable drop size Multi-pulse capable Modular = Scalable and Replaceable

Primefire 106 Jetting Unit


•Wide Pantone® color space

by using CMYK + Orange + Green + Violet

- up to 92% of Pantone Plus® coated

- up to 95% of Pantone GOE 2008® coated

•Reliable ink jet process

- high image stability

- high image reproducibility

- top image quality

- top register quality

•Fully automated & integrated

into Heidelberg Prinect prepress workflow and Digital

Frontend (DFE)

•Compatible third partie workflows

such as ESKO, Hybrid, etc. | Product Management Digital Applications

Image Source: Melling Rondell / pixelio.de

Primefire 106 Heidelberg Multi 7 Color Technology


•4 high resolution cameras

•Automated print head check

•Fully automated white line detection & compensation

| Product Management Digital Applications 19

Primefire 106 Fully automated Quality Control


High quality

Conditioning

Unit for uniform

and sharp ink dot

shape

High quality

Drying Unit

Heidelberg 7

Color

Jetting unit

Optimum

substrate

handling up to

B1

Preset Plus

Feeder

Pile

Management

XL 106

Delivery

Full area and

spot

Coating Unit

Press control

Prinect

Digital Center

L

Y

J

C

Heidelberg Primefire 106 System overview


December 2015 - First 1C Print

21

May 2017 – MPS Installation

December 2017 – Colordruck Installation Today – Happy operator

May 2016 – Drupa launch


Market Demand

Robust Technology

(Primefire 106)

What you need for Digital Adoption

to become mainstream

© Heidelberger Druckmaschinen AG | Primefire – 106 Digital Production for Folding Carton

Digital and Offset Printing Two complementary technologies


Web2Pack…. …someting new is growing!

Angaben teilweise geschätzt, Quellen: Druckdiscount 24, Internetdruckereien 2008, TFH Berlin Industrieller Druck _ 2010-a

https://packlane.com/ http://www.youpackaging.it/ https://boxximo.de https://www.zoxxbox.com https://www.rausch-packaging.com/de https://www.printmate.de https://www.pack.ly

https://packlane.com/

http://www.youpackaging.it/

https://www.rausch-packaging.com/de




https://www.printmate.de/

https://www.pack.ly/


Web to Print / Web to Pack model

| Title of presentation ("Insert > Header and Footer") 27

Creating a fully automated process flow, based on software integration & Standardisation

https://www.google.de/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiQ8--WruXUAhXCWhoKHe_XCdsQjRwIBw&url=https://pageflex.com/products/web-to-print-solutions/&psig=AFQjCNEElmQUO6V7zTlCIZ3TeFWO4qhMwQ&ust=1498904932013542


Substrate Storage Storage

Die-Cutting Form

Storage

Storage Storage

Today

Tomorrow

• Unique blank identification

• Quality check of each blank on

press

• “Skeleton” Makeready sheets

included in job order

• “Zero” makeready

• “Zero” running waste

• 100% Tracking and verification

• “Zero” makeready

• “Zero” running waste

• 100% Tracking and verification

• Reject faulty blanks at this

stage

• Tracking every blank, end to end

Transport System Transport System

• Web2Pack

Standardisation

of Components - Less substrate types

- Less formats

Storage reduction - Print on demand

- Working capital reduction

Industrie 4.0 - Workflow integration ordering,

printing, inishing and MIS


Heidelberg offers the technology and know-how

to combine and integrate offset and digital production

Primefire 106 Target Point “Smart Print Shop” for “Short Run Packaging”

| Primefire – 106 Digital Production for Folding Carton 30

montserrat peidro-insa svp head of digital print … digital center l y j c heidelberg primefire 106...

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