Features Ideal for web presses and narrow webs Flexopresses

Slitters / Rewinders

Label Presses

High capacity, low inertia Eliminate residual drag

Run wider variety of webs

Choose from 3 torque ranges CD100 to 68 Nm

CD130 to 138 Nm

CD190 to 295 Nm

Versatile C Series Friction Module Can be confi gured for customer supplied dual disc, single disc, and caliper disc brakes

Montalvo CD-Series Compact Dual Disc BrakesUltra-light to medium duty tension brakes, with a modular design and interchangeable

parts, that are economical and easy to install and maintain.

Montalvo

CD-SeriesCompact Dual Disc Brakes

EST. 1947

Montalvo CD100 brake replaces ineffi cient particle brake

greatly enhancing performance of a Mark Andy press.

CD100 CD130 CD190

+45 75 57 27 11 / info.eu@montalvo.com / www.montalvo.comTechnical details subject to change without notice. CD-GB-03 © Montalvo

+45 75 57 27 11 / info.eu@montalvo.com / www.montalvo.comTechnical details subject to change without notice. CD-GB-03 © Montalvo

EST. 1947

Montalvo

CD-SeriesCompact Dual Disc Brakes

CD100

CD130

CD101 CD102 CD103 CD104

CD132CD131 CD133 CD134 CD135 CD136

30º

Ø143

R102min. clearance

Ø160bolt circle

10 66

50

min. clearanceto remove module

64

min. clearanceto remove module 64

mounting surfaceor machine frame

tighten set-screws (2)before operation

18 typ.

25º

Ø175

R115min. clearance

Ø192bolt circle

20

15 typ.

72

65

mounting surfaceor machine frame

tighten set-screws (2)before operation

Ø15 min.Ø25 max.Bore: H7 fit to suitKeyway: DIN to 6885, part 1

M8-1.25 x 70 SHCSwiith spacer

Ø20 min.Ø45 max.Bore: H7 fit to suitKeyway: DIN to 6885, part 1

M8-1.25 x 80wiith spacer

min. shaft length

min. shaft length

min./max. shaft dia.

min./max. shaft dia.

4mm P/Lok fittings and 4mm tubing pigtail supplied for CD 101. Brakes with additional modules are plumbed in series unless otherwise specified.

4mm P/Lok fittings and 4mm tubing pigtail supplied for CD 131. Brakes with additional modules are plumbed in series unless otherwise specified.

Montalvo

CD-SeriesCompact Dual Disc Brakes

EST. 1947

+45 75 57 27 11 / info.eu@montalvo.com / www.montalvo.comTechnical details subject to change without notice. CD-GB-03 © Montalvo

CD190

CD191 CD192 CD193 CD194 CD195 CD196

64min. clearanceto remove module

18º 50’

Ø237

Ø253bolt circle

40 78.5

90

mounting surfaceor machine frame

R140min. clearance

Ø22 min.Ø45 max.Bore: H7 fit to suitKeyway: DIN to 6885, part 1

32 typ.

CD197 CD198

min./max. shaft dia.

Tighten set-screws over key and shaft before operation!

min. shaft length

M8-1.25 x120wiith spacer

4mm P/Lok fittings and 4mm tubing pigtail supplied for CD 191. Brakes with additional modules are plumbed in series unless otherwise specified.

CD Friction Module Options

Spacer

CD 100 Ø13 x 33.4

CD 130 Ø13 x 46.4

CD 190 Ø13 x 69.4

Mounting Bolt

CD 100 M8x1.25x70 SHCS

CD 130 M8x1.25x80 SHCS

CD 190 M8x1.25x120 SHCS

57

57

41.3

32Friction module kit* ........................Ordering Part #

CD 100 brake.......................................... 10002058

CD 130 brake.......................................... 10002077

CD 190 brake.......................................... 10002068

* Kit includes two standard 4512 pads (many other

types available - call or visit website for more details).

KitAdd or replace a module

(1) Module(2) Spacers(2) Bolts(2) Connectors(1) Plug(1) Tubing(2) Friction Pads

Montalvo

CD-SeriesCompact Dual Disc Brakes

EST. 1947The Montalvo Corporation

Tel: EU +45 75 57 27 11 / USA +1 207-856-2501Fax: USA +1 207-856-2509

info.eu@montalvo.com www.montalvo.com

Technical details subject to change without notice. CD-GB-03 © Montalvo

CD196 48 144 222

r/min.

MEDIUM

Torque†

HIGHLOWFrictionFriction Friction

Effective Cooling Speed*

kilo

wat

t (kw

)

Max. - Min. (Nm)(Max. @ 5.2 bar) - (Min. @ 0.07 bar x1 cylinder)

2 x n min. + n max.

3nECS =

CD100CD101 3.7 11 17CD102 7.4 22 34CD103 11.1 33 51CD104 14.8 44 68

CD130CD131 5 15 23CD132 10 30 46CD133 15 45 69CD134 20 60 92CD135 25 75 115CD136 30 90 138

CD190CD191 8 24 37CD192 16 48 74CD193 24 72 111CD194 32 96 148CD195 40 120 185

CD197 57 171 258CD198 65 195 295

0.05 0.2 0.2

0.07 0.2 0.3

0.1 0.3 0.5*Effective Cooling Speed (nECS)

The speed at which a brake will dissipate given kilowatts.

TestingBrakes were mounted as recommended in Installation Instructions. No guard or cover was used. Addition of machine guarding, fan or blower cooling, differences in ambient conditions, location, mounting method, etc. will affect heat dissipation capacity of any air cooled brake. Careful consideration should be given to all conditions surrounding installation. Consult Montalvo for help in application sizing.Conditions: Ambient temp. 13 -16°C

Cast Iron Bulk 177°CHumidity 65 - 70%

Note:Montalvo Brakes are called upon to operate within a wide speed range when used in converting applications They do not carry “nominal” ratings.

7000 0.013 2.95500 0.024 4.54285 0.061 10.5

CD100

CD130

CD190

Do not use to calculate kilowatt.

Size

TotalWeight

(kg)

Momentof Inertia

(kgm2)

Max.r/min*(min-1)

CD190

CD130

CD100

6

4

2

0 1000 2000 3000 4000 5000

† Friction values are nominal. Rated torque may vary depending on operating temperature.

Related Montalvo Products

Rugged enclosureprotects operators

from brake moving partsand high temps.

Pre-machinedto simplify brake/module

and safety cover mounting. Ventilated.

Convert electricalinput from control

to regulated airoutput to brake.

Connection to friction modules to produce multiple

torque ranges.

Safety Cover I/P ConverterMounting Plate Range Expander

®

207-856-2501/ 800-226-8710+86-21-52188010+45 75 57 27 11+49 (0)511 760 691 41

IP54

Montalvo Exclusive

RANGE EXPANDER™

TechnologyP4

0

0

200400

600

20

4060

80

100

kPapsi

NOSHOK ®

207-856-2501 / 800-226-8710+86-21-52188010+45 75 57 27 11+49 (0)511 760 691 41