molex industrial beau venitron

SIndustrial Products

Typical Terminal Styles ............................................................................................................................................. S-2

Quick Disconnects ................................................................................................................................................... S-3

Specialty Connectors ............................................................................................................................................... S-4

Commercial Micro-D Connector .................................................................................................................................. S-5

Beau® Terminal Blocks

Eurostyle™

Pluggable ............................................................................................................................................. S-6 to S-8

Headers ........................................................................................................................................................ S-8

Terminal Strips ............................................................................................................................................... S-9

Barrier Strips ............................................................................................................................................. S-10 to S-11

Beauplug® Plugs and Sockets ................................................................................................................................. S-12

MX150L™ Sealed Connector System ............................................................................................................ S-13 to S-14

Molded Cordsets ................................................................................................................................................... S-15

Hard Shell Circular Connectors ................................................................................................................................. S-16

Heavy-Duty Rectangular Industrial Connectors

HMC™ ...................................................................................................................................................... S-17 to S-22

Mini-HMC™ ............................................................................................................................................... S-23 to S-25

MTC™ ...................................................................................................................................................... S-26 to S-28

Wire Management Products .................................................................................................................................... S-28

MagKrimp™ Magnet Wire Splice .............................................................................................................................. S-29

Wire Splice Terminal .............................................................................................................................................. S-29

www.molex.com

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S-2 MX07

Standard Ring Tongue

SplicesMolex offers standard and special splices for nearly every type of wiring needed.

Butt SpliceStripped wires are inserted from each end and “butt” in the center, then a crimp at each end secures the connection.

Step Down Butt SpliceThe perfect solution when two wires need to be inserted in one end of a splice and a single wire in the other end.

Parallel SpliceStripped wires lie side-by-side in the splice and are secured by a single crimp in the middle.

AviKrimp Butt SpliceWith the extra metal sleeve and nylon insulation, these splices should be used when heavy vibration is anticipated and a strong strain relief is needed.

Funnel Entry Butt SpliceWith the funnel entry butt splice, the end that will be crimped by the crimping press is funneled to allow quick and easy wire insertion.

Window Butt SpliceThe unique feature of this splice is the “window” that is stamped into the copper splice and covered by nylon. The inspection window guarantees proper wire insertion and crimp tool alignment. QPL’d to Mil-T-7928/5

Multi-Lock This is an insulation displacement connector that allows tap-and-run connections. Using only ordinary channel lock pliers, these color-coded connectors make quick, reliable, preinsulated splices without having to strip, twist or solder.

Nylon Closed End ConnectorThe nylon closed end connectors are used in a wide variety of situations to “pigtail” or tie together two or more wires.

Wire Tap The Wire Tap splices onto a wire using an insulation displacement barb. No special tools are required, simply squeeze together with pliers.

The ring tongue terminal is the safest and most reliable style because it cannot be disconnected unless the screw is completely removed.

The basic Molex barrel, called Krimptite®, is noninsulated and features a quality, one-piece design. It is also the most economical style and has the greatest variety of uses where special features are not required.

The InsulKrimp® version features a rigid insulation sleeve of PVC affixed to the Krimptite barrel or the brazed-seam VersaKrimp™ barrel. It attaches to the wire with one quick crimp and the insulation sleeve protects against vibration damage by preventing wire flex at the crimp point. The funnel entrance into the barrel eliminates wire strand

“fold back,” increases crimping rates and enhances wire termination reliability.

When the butted-seam Krimptite barrel is bonded with a special brazing alloy, it becomes a VersaKrimp barrel. These brazed-seam barrel terminals will not open under conditions of stress or wire pull. As versatile as it is tough, it can be crimped under most adverse conditions by many types of tooling. The VersaKrimp is ideal for hard-to-crimp solid and stranded wires.

The NylaKrimp® barrel was designed specifically for larger wire applications. The color-coded barrel is formed by affixing a permanent, rigid, color-coded nylon insulating sleeve to the barrel. The insulation has a funnel entrance

into the barrel that eliminates wire strand “fold back,” increases crimping rates and enhances wire termination.

AviKrimp® terminals with color-coded barrels offer you the ultimate in high-performance terminal design and rugged construction. The Tin-plated Brass sleeve strengthens the barrel and secures the wire to protect against stress and high vibration. The color-coded nylon insulating sleeve extends beyond the metal support sleeve. A funnel ferrule wire entrance into the barrel prevents wire strand “fold back” for increased crimping rates and added wire termination reliability in the standard barrel length.

Features■ Material: Copper■ Available in wire ranges from 24 to 26 AWG to 4/0■ All parts available loose piece; some are also available

on mylar tape carrier

AviKrimp InsulKrimp NylaKrimp Krimptite VersaKrimp

Note: The connectors shown here are only a representation of our product line. For a complete listing of all solderless terminals and connectors, please contact Molex Industrial Division at 1-800-800-0449, or at www.molex.com.

Typical Styles

www.molex.com/product/sterm/

http://www.molex.com/product/sterm/

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MX07 S-3

Quick Disconnect Terminals For PC Board

Molex offers a large selection of Standard Printed Circuit Board Mountable quick disconnect terminals. Some products offer a tab support mounting feature providing increased mounting reliability and terminal strength. Products are available as strip applied and loose piece. All products can be easily inserted into printed circuit boards using widely available, industry standard bench-type and fully-automated XY insertion tooling.

Molex PC board Quick Disconnect terminals are available in tab sizes ranging from 2.79 by 0.51mm (.110 by .020") to 6.35 by 0.81mm (.250 by .032"). Products are available in both vertical and right angle mounting configurations. All products are manufactured to NEMA specifications and are UL and CSA recognized.

Features■ Material: Brass■ Thickness: 0.81mm (.032")■ Tab conforms to NEMA specifications■ Plating: Tin 3.81mm (150m") min. thickness

Quick Disconnects

Fully-Insulated Quick Disconnects Features■ Meets UL 310 standards (listed under UL File

No. E79133)■ Color coded translucent insulator allows easy

identification of terminal size and wire gauge■ Funnel entrance designed for increased crimping rates

by speeding wire delivery into crimp section and eliminating wire strand fold back

■ Wire stop stamped into the crimp barrel prevents insertion of over-stripped wire

■ AviKrimp version has extra advantage of the secure metal support sleeve, and fulfills double crimp (support) requirements of VDE and DIN specifications

■ The right angle flag terminal provides space saving design

■ All parts available as loose piece; most are also available on either mylar tape, metal strip, and/or continuous molded carrier

■ Some parts meet the UL 94V-0 flammability rating

Fully-Insulated Piggyback Quick Disconnects

Features■ Same functions as a standard piggyback terminal with

the added feature of being fully insulated with a rigid nylon housing

■ Also available in expanded flare versions■ Available in InsulKrimp (single crimp) or AviKrimp

(double crimp) style

Tape-fed And Loose-piece Quick Disconnects

These non-insulated and partially insulated quick disconnects are available either loose piece or tape-mounted. Loose piece versions are individually fed into the dies of manual and powered hand crimping tools. Tape-fed versions are the same terminals mounted on mylar tape for automatic feeding into air- or electric-powered bench crimping presses.

Tape-fed terminals are ideal for applications where there are too many terminals for hand tool crimping and too few for strip press crimping. All loose piece and tape-fed terminals have a fully Tin-plated Brass construction with closed electrical barrels.

Parts are available in the following styles: Krimptite (butted seam), InsulKrimp (PVC insulated), and AviKrimp (nylon insulated with vibration support).




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S-4 MX07

Perma-Seal™ Terminals and Splices Perma-Seal terminals and splices provide a rugged, environmentally sealed connection for wire sizes 8 to 22 AWG that will insulate, seal and protect joints from physical abuse and abrasion, water, salt and other corrosive compounds.

These terminals give you long-lasting, moisture-proof connections that withstand water, salt, corrosion and heat, all of which cause serious problems for conventional, unsealed splices. The inner wall of the heat-shrinkable insulation sleeve is lined with a special hot-melt adhesive that is inert at room temperature, permitting wires to be inserted easily into the splices and terminals. As the sleeve is heated, the adhesive melts and flows under pressure from the tubing. This action creates a voidless seal that repels moisture incursion even during pressure cycling, and stands up to some of the most rigorous tests that can be applied to high-performance splices, such as the salt fog test MIL-T-7928.

The tough insulation sleeve of Perma-Seal splices and terminals resists abrasion and cutting. This protection helps to maintain the insulation and sealing properties even in the most hostile environments, inside and out.

Specialty Connectors

Heavy-Duty Copper Lugs and Splices

Our heavy-duty closed end crimpable terminals are designed for electrical and industrial applications such as welding equipment, forklifts, generators, power distribution equipment, motors, etc. They are manufactured of pure electrolytic copper, and are available in 8 AWG through 4/0 AWG wire and cable with a variety of stud sizes.

Features■ Rated to 35KV applications■ UL listed, CSA certified■ Crimps in industry standard tooling■ Seamless barrel design■ Can be easily soldered or crimped ■ Flared barrel entry for easy wire insertion■ AWG wire size identification on barrel■ Made of CDA-110 Copper stock offering

100% conductivity

Star Ring Terminals The Star Ring is a serrated ring that is mainly used for grounding. Unlike a ring terminal, when you tighten down on a star ring, the “star blades,” or serrated edges, actually pierce through paint or other coatings, and bite into the metal to insure a good connection or ground. The product may also eliminate the need for lock washers.

Features■ Material: Brass or Steel■ Non-insulated, PVC insulated, or nylon insulated■ Wire ranges from 18 to 22 AWG and 14 to 16 AWG




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MX07 S-5

Commercial Micro-D Connector

This commercial line of shielded Micro-D products with a 1.27mm (.050") pitch, offers an economical solution for commercial and industrial applications that require the density of a microminiature connector. The series is available in a right angle and vertical configuration, designed with a metal interface and grounding tabs for improved mechanical and electrical shield connection.

Also available is the cable receptacle, which has a “crimp and poke” configuration designed for hand or semi-automatic crimping. Our unique backshell design will maintain the integrity of the cable construction while the strain relief is crimped over the cable.

A wide variety of pre-made over-moulded cable assemblies are also available. Configurations include single-ended and double-end CMD, as well as CMD to standard D-sub connectors in 9, 15 and 25 circuit densities.

Features■ Right angle plug available in 9, 15, 18, 25 and

50 circuits■ Vertical plug available in 9, 15 and 25 circuits■ Cable receptacle available in 9, 15 and 25 circuits■ LCP insulator, stamped metal shell■ Crimp and poke contacts on the cable receptacle for

customer termination■ Current: 1.0A max.■ UL File No: E34763

Applications■ Commercial■ Computer I/O■ Data storage■ Telecomunications■ Industrial

www.molex.com/product/commercial_micro_d.html

http://www.molex.com/product/commercial_micro_d.html

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S-6 MX07

Beau® Eurostyle™

PCB Terminal BlocksFixed, One Piece orPluggable, Two PieceMolex manufactures a wide variety of Eurostyle terminal blocks to fit your connector needs.Whether you need a fixed, single-piece solution, or a pluggable, two-piece combination, Eurostyle terminal blocks from Molex provide a quality connection every time.

Beau Eurostyle terminal blocks are available from 3.50mm (.138") pitch to 15.00mm (.591") pitch, with current ratings ranging from 10.0A to 115.0A per circuit. Choose a small pitch spacing to conserve space where PCB real estate is limited. Or, select one of our 600V blocks for high power applications. The range of styles, configurations, pitches and ratings makes it easy for you to find the right connector for your design.

Plugs

Features and Benefits■ Rising cage clamp termination provides a secure

connection without strand damage or intermittence■ High-power terminal blocks available in both fixed or

pluggable configurations■ Pitch sizes range from 3.50mm (.138") to

15.00mm (.591")■ Industry standard interface■ Various imprinting styles available making wiring and

repair faster and easier in the field■ Optional mounting ends ensure plugs maintain

connection with PCB headers■ Current ratings ranging from 10.0A to 115.0A■ Some PCB headers available as surface mount

compatible■ RoHS and ELV Compliant■ UL recognized and CSA approved

Features and Benefits■ Rising cage clamp wire termination provides secure,

reliable contact ■ Industry standard interface for compatibility with

existing baord layouts■ Made from self-extinguishing nylon material, UL 94 V-0

flammability rating

Reference InformationUL File No.: E48521UL Guide No.: XCFR2CSA File No.: 025562

Circuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free

2-1239371

7.50 (.295)Horizontal

12.0A

300V

14-30

Yes

39374 Vertical

2-2439860 5.08 (.200)

Horizontal and Vertical 15.0A 12-2639870 5.00 (.197)

2-21 39900 3.81 (.150) Vertical 12.0A 16-262-20 39351 3.50 (.138) Horizontal 10.0A 16-24

Headers Features and Benefits■ Surface Mount Compatible headers available in 5.00 and

5.08mm (.197 and .200")■ Industry standard interface for compatibility with

existing baord layouts■ Made from self-extinguishing nylon material, UL 94 V-0

flammability rating


Circuits Series Pitch Orientation Current Voltage Lead-free

2-1239373

7.50 (.295)Horizontal

12.0A

300V Yes

39372 Vertical

2-2439860 5.08 (.200)

Horizontal and Vertical15.0A

39870 5.00 (.197)2-21 39900 3.81 (.150) 12.0A2-20 39355, 39353 3.50 (.138) 10.0A

www.molex.com/product/tblocks.html

http://www.molex.com/product/tblocks.html

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MX07 S-7

Fixed Terminal Blocks Features and Benefits■ Low-profile versions available on some blocks, which are

ideal for density-sensitive applications ■ Rising cage clamp wire termination provides secure,

reliable contact ■ Made from self-extinguishing nylon material, UL 94 V-0

flammability rating


Multi-level (Fixed) Blocks Features and Benefits■ Modular design allows larger circuit sizes to be created

by stacking smaller circuit parts together, which reduces inventory

■ Rising cage clamp wire termination provides secure, reliable contact

■ Two and three level parts have staggered rows to make accessing wires easier

Reference InformationUL File No.: E167473CSA File No.: LR102896

Multi-LevelCircuits Series Pitch Profile Levels Current Voltage Wire Range (AWG) Lead-free

4-48

39890 5.00 (.197)Low

2

13.5A

150V

16-30

Yes

Medium 17.5A 12-30

39880 5.08 (.200)Low 13.5A 16-30

Medium 17.5A12-30

High 24.0A

6-72

39890 5.00 (.197)Low

3

13.5A 16-30Medium 17.5A 12-30

39880 5.08 (.200)Low 13.5A 16-30

Medium 17.5A12-30

High 24.0A

Single LevelCircuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free

2-339390 9.52 (.375)

Vertical 30.0A 150V 10-30

Yes39380 6.35 (.250)

2-2439880 5.08 (.200)

Horizontal and Vertical 15.0A 300V 12-3039890 5.00 (.197)39850 5.00 (.197) Horizontal, Vertical, 45˚ 20.0A 250V 12-22

Beau® Eurostyle™

PCB Terminal Blocks



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S-8 MX07

Circuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free3-21 39930 3.81 (.138)

Vertical12.0A

300V14-22

Yes3-24 39940 5.08 (.200) 15.0A 12-22

* Mates with most 3.81 and 5.08mm (.138 and .200") pitch headers.

Beau® Eurostyle™

PCB Terminal Blocks

Features and Benefits■ Rising cage clamp wire termination provides secure,

reliable contact ■ Multiple PCB terminals distribute power more evenly,

reducing “hot spots”■ Combination slotted/posi drive screw heads improve

transmission of torque for superior wire retention■ Extended wire funnel entry surrounds the wire insulator,

eliminating exposed wire strands and possible shorting

Reference InformationUL File No.: E167473CSA File No.: LR102896

High-Power Terminal Blocks

Fixed High-PowerCircuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free

2-14 39910 10.16 (.400)Vertical

60.0/40.0A

600V

6-18

Yes2-12 39920 15.00 (.591) 85.0/115.0A 3-14/1-83-16 39950 8.00 (.315) 20.0A 12-223-12 39960 8.00 (.315) Horizontal and Vertical 30.0A 10-222-12 39970 10.16 (.400) Vertical 60.0/40.0A 300V 6-18

Pluggable High-PowerPlug

Circuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free2-10 39421 12.00 (.472) Horizontal 85.0A 600V 3-14 Yes

HeaderCircuits Series Pitch Orientation Current Voltage Lead-free

2-10 39425 12.00 (.472) Horizontal 85.0A 600V Yes

Pluggable Euromate™ Features and Benefits■ Wiring terminals are staggered and offset vertically to

facilitate easier wiring access■ Rear barrier prevents over-insertion of wire into device■ Accepts 6.35mm (.250") ring and spade wiring terminals


Positive Locking Plugs and Headers Features and Benefits■ Polarization feature eliminates the potential for

mismating■ Low-profile Eurostyle plug■ Positive latching system resists vibration and wire loads■ Surface Mount Compatible headers can withstand reflow

soldering temperatures, elminiating the need for a secondary wave soldering operation

■ Rising cage clamp or spring clamp wire termination are interchangeable without having to change the board layout (39990 only available with screw or rising cage clamp)


PlugsCircuits Series Pitch Orientation Current Voltage Wire Range (AWG) Lead-free

2-2439980 5.08 (.200)

Vertical (Screw Clamp)10.0A 300V

12-24Yes2-20 Vertical (Spring Clamp) 14-24

2-18 39990 5.00 (.197) Vertical (Screw Clamp) 12-26

HeadersCircuits Series Pitch Orientation Current Voltage Lead-free

2-24 39980 5.08 (.200)Vertical 10.0A 300V Yes

2-18 39990 5.00 (.197)



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MX07 S-9

Beau® Eurostyle™

PCB Terminal BlocksEurostyle Two-Screw Terminal Strips

Features and Benefits■ Modular design allows larger blocks to be easily cut into

smaller circuit sizes■ Contacts and screws are recessed in the housing to help

prevent short circuits■ Wire protectors prevent stranded wire damage during

connection

Circuits Series Pitch Current Voltage Wire Range (AWG) Description Lead-free

2-12

39100-08XX 8.00 (.315) 20.0A300V

12-22Standard profile,

with standoffs Yes39100-10XX 10.00 (.394) 30.0A 10-1839100-12XX 12.00 (.472) 40.0A

600V8-20

39100-15XX 15.00 (.591) 63.0A 6-14

All Two-Screw Terminal Strips available without standoffs (low profile)Jumpers available in 2 or 3 circuit lengths

Fixed, One Piece or Pluggable, Two PieceThe ESE line of Eurostyle® PCB terminal blocks from Molex provides an extensive range of options to meet your terminal block needs

ESE from Molex is a line of Eurostyle PCB terminal blocks that simplifies the task of fulfilling your design requirements by offering a wide variety of terminal blocks to choose from. This line includes pitch sizes from 3.50mm (.138") to 5.08mm (.200") and all are rated at 300V, from 8.0A to 15.0A. Choose from fixed, single-piece blocks or from pluggable, two-piece blocks.

All of the ESE terminal blocks are offered in both black and green, and can be ordered with two optional styles of imprinting to aid in wiring, testing or repair in the field. For added durability and connectivity, any of the ESE pluggable terminal blocks are available with gold-plated contacts.

All ESE Eurostyle PCB terminal blocks from Molex conform to international standards, are RoHS compliant, UL recognized and CSA certified. You can count on the reliability of terminal blocks from Molex.

Features■ Rated 300V, 8.0A to 15.0A■ Pitch sizes 3.50mm (.138") to 5.08mm (.200")■ Rising cage clamp termination provides a reliable

connection without strand damage or intermittance■ Standard or reverse imprinting available (1, 2, 3 or

3, 2, 1)■ Black or green housing standard■ All ESE terminal blocks rated UL 94V-0■ RoHS and ELV compliant■ UL recognized and CSA approved

Circuits ESE Series Range Type Pitch Current Lead-free

2-2039500 to 39509

Pluggable

3.50 (.138)8.0A

Yes

39510 to 39519 3.81 (.150)

2-24, 4-48*39520 to 39529 5.00 (.197)

15.0A39530 to 39539 5.08 (.200)

2-2439543 and 39593

Fixed5.00 (.197) 10.0A, 15.0A

39544 and 39594 5.08 (.200) 15.0A

*4-48 circuit sizes are for dual-level PCB headers, available in 5.08 and 5.00mm (.200 and .197").



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S-10 MX07

Screw Only Insulated Solder Insulated PC Centerline PC Solder Turret Centerline Wire Wrap

Centerline Right Angle PC Insulated Fast On Offset PC Offset Wire Wrap Offset

Right Angle PC

All

387103872038730

387103872038730

3863038710387203873038740

38630/3863138710/3871138720/3872138730/38731

38631387113872138731

38711387213873138741

38711387213873138741

38700 38610

38701

38701

Circuits Series Pitch Current Voltage Wire Range AWG Lead-free2-16 38630/38631 11.12 (.438) 25.0A 600V 12-24

Yes

2-30 38700/38701 8.25 (.325) 20.0A

300V

12-22

2-2638710/38711

9.52 (.375) 25.0A 12-2438720/38721

2-3038730/38731/38732

11.12 (.438) 30.0A 10-2438740/38741/38742

2-32 38610 6.35 (.250) 10.0A 300V 18-22

Barrier Terminal Strips Features and Benefits■ Robust and durable welded construction■ Wide variety of screw and terminal options■ Molded to exact length, no unsightly saw cuts


Beau® Barrier Strips Beau terminal blocks provide a robust connection between wires and the PCB. Beau terminal blocks are a great connector for their durability and versatility. Barrier strips can handle currents of up to 45.0A per circuit and all are rated for 300 or 600V. With the variety of terminal styles, screws and other options available on barrier strips, these parts can be customized in many ways.

Special additions to barrier strips such as topside hardware, marker strips and hinged covers ensure that you get the best possible connector designed specifically for your application.

Features■ Optional topside hardware allows for further

customization to fit your design requirements■ Robust and durable screw terminals are ultrasonically

welded into the thermoplastic insulator, reducing the risk for terminal twisting and solder joint failure

■ Tri-barrier construction of some barrier strips provides a back wall to prevent over insertion and shorting

■ No special tools required to terminate wires, only a No. 2 screwdriver required

■ Broad range of screw and terminal options improves interconnect performance

■ Various imprinting styles aid in labeling circuits for wiring, testing and repair in the field

■ UL recognized and CSA approved■ RoHS and ELV compliant



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MX07 S-11

Single Row Tri-barrier Terminal Strips

Features and Benefits■ Robust and durable welded construction■ Wide variety of screw and terminal options■ Tri-barrier construction prevents shorting


Dual-level Barrier Terminal Strips Features and Benefits■ Robust and durable welded construction■ Low profile, high density


Double Row Barrier Terminal Strips Features and Benefits■ Wide variety of options■ Snap-on covers■ Robust and reliable■ Closed bottom or feed-through


Screw Terminal One-Sided Solder Two-Sided Solder Short Solder Short PC Long Solder Long PC Wire Wrap

All

382103876038770

382103876038770

All

3876038770

38210387603877038780

387603877038780

387603877038780

Circuits Series Pitch Current Voltage Wire Range AWG Lead-free2-26 38210 14.30 (.563) 30.0A

300V

10-18

Yes

2-12 38280 17.47 (.688) 50.0A 6-18

2-3038760

9.52 (.375)20.0A

12-243877038780 11.12 (.438)

2-15 38221 14.30 (.563) 30.0A 600V

Circuits Series Pitch Current Voltage Wire Range AWG Lead-free4-24 38706 8.25 (.325) 20.0A 300V 12-22 Yes

Beau® Barrier Strips

Screw Only Insulated Solder Insulated PC Centerline PC Solder Turret Centerline Wire Wrap

Centerline Right Angle PC

Insulated Fast On Offset PC Offset Wire

Wrap Right Angle PC Offset Right Angle PC

All

3872038730

3872038730

386303872038730

38630387203873038631 3872138731

38631387213873138741

3872138731

3872138731

38600 38660 38690 38700 38750

38704/38705

38691 38701 38751

38704/38705

38691

38751 38704/38705

Circuits Series Pitch Current Voltage Wire Range AWG Lead-free2-32

386006.35 (.250) 10.0A 300V 18-22

Yes

2-15 12.70 (.500) 45.0A 600V 8-182-30 38690/38691 8.25 (.325) 20.0A

300V12-22

2-26 38750/38751/38752 9.52 (.375)25.0A 12-24

2-16 38634 11.12 (.438) 600V2-12 38704/38705 8.25 (.325) 20.0A

300V12-22

2-16 38724/38725 9.52 (.375) 25.0A 12-242-12 38734/38735 11.12 (.438) 30.0A 10-24



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S-12 MX07

Beauplug®

Power ConnectorsPanel Mount Plugs and Sockets Features and Benefits

■ Robust blade contacts resist damage from improper mating

■ Large surface area of dual wipe female contact produces maximum current capacity

■ No de-rating required—all circuits rated for full current load

Reference InformationUL File No.: E34763CSA File No.: 22156

Angle Bracket Less Angle Bracket Flat Plate Shallow Bracket End Bracket Snap C-Clip Deep Bracket Recessed Plate

38330 to 3833638440 to 3844238540 to 38544

38330 to 3833638440 to 3844238540 to 38544

38330 to 38336

38330 to 3833638540 to 38544

38330 to 38336

38330 to 3833638540 to 38544

38330 to 3833638540 to 38544

38330 to 38336

Circuits Series Current Voltage Lead-free2-33 38330 to 38336 10.0A

250V Yes4-12 38440 to 3844215.0A

4-16 38540 to 38544

Cable Mount Plugs and Sockets Features and Benefits■ Robust blade contacts resist damage from

improper mating■ Large surface area of dual wipe female contact

produces maximum current capacity■ No de-rating required—all circuits rated for full

current load

Reference InformationUL File No.: E34763CSA File No.: 22156

Blank Back Shell Flared Hole End Flared Hole Top Cable Clamp End Cable Clamp Top

38330 3833038540

38330 38540

38330 38540

38330 38540

Circuits Series Current Voltage Lead-free2-12 38330 to 38336 10.0A

250V Yes4-16 38540 to 38544 15.0A



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MX07 S-13

MX150L™ SealedConnector SystemThe pre-assembled, submersible MX150L is a high performance connector system suitable for challenging, rugged and harsh applications.

The MX150L sealed connector system is designed to meet the need for a rugged, environmentally sealed connector system supporting both low-level signal applications as well as power applications up to 40.0A, from on-engine automotive and marine applications to off-road construction equipment applications. The system is comprised of wire-to-wire, wire-to-panel and wire-to-board configurations.

These innovative mat-sealed connectors are based upon the 1.50 and 2.50mm (.059 and .098") blade-type terminals. This design eliminates the need to purchase, handle and crimp individual wire seals to lower applied cost. The mat-seal design is a single silicone-based seal with individual wire openings and a seal cap to protect, securely retain and provide strain relief to the seal. The cost-effective connector design features all-in-one plug and receptacle housings with pre-assembled mat-wire and interfacial connector seals. Integral Terminal Position Assurance (TPA) and optional Connector Position Assurance (CPA) components eliminate time-consuming and costly assembly operations. Completing the application is as simple as crimping the appropriate terminal, inserting the crimped terminal lead and seating the TPA to its final locked position. No additional components are required.

Tooling solutions include FineAdjust™ crimp press applicators for high-volume production, as well as hand tools for low-volume production and field repairs.

Features and Benefits■ Pre-assembled connector housings, seals, TPA

components and mat-seal cap shipped in 1 piece to provide applied labor and cost savings

■ Integral TPA assures that crimped terminal leads are properly locked into connector (TPA will not seat into final lock position and connector system will not latch if terminal is not locked properly into position)

■ Conforms to UL 1977, which allows for a UL recognized sealed connector system for use in data, signal, control and power applications

■ Superior electrical and mechanical performance capabilities surpass performance of most mature competitive products in market

■ Audible and tactile clicks on insertion, extraction and mating feedback facilitates reliable mating and terminal loading and removal

■ Unused circuits can be blocked using plastic seal plugs, which facilitates flexibility of sealing unused circuits without adding complexity to part numbers and customer inventory

■ Integral locking latch with secondary, pre-loaded CPA option assures that connector system is properly latched. CPA will not move to final locked position if connector is not latched. Confirms positive mating of connector

■ Integral, 2-way mat and interface seals designed and tested to IEC IP 67 exceeds “waterproof” demands as a true sealed connector system tested under submersed conditions in various fluids

■ Easy terminal insertion and extraction provides quick, low-cost field repairs using common screwdriver, needle nose pliers and terminal extraction tool

■ Protective mat-seal cap protects, securely retains and provides strain relief to wire seal interface

■ Simple crimp, poke and plug application eliminates need to crimp individual wire seals

MX150L Sealed Connector Systems - Exploded View

Receptacle Connector

Plug Connector

NOTE: All discrete components shown above for both the receptacle and plug housings are pre-assembled. Terminals are simply crimped and poked into the housings. No additional wire seals, wedge locks or CPA locks are required.

Connector Position Assurance(CPA) - Optional

Terminal PositionAssurance (TPA)

Interface SealHousing

Mat SealSeal Cap

Terminal PositionAssurance (TPA)

Housing

Mat SealSeal Cap

Retainer Cap

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S-14 MX07

MX150L™

Product Overview14 TO 22 AWG Wire-to-Wire, Panel Mount and PCB

19417Male Terminal14-22 AWG

19419Plug

19429Panel Mount Plug

Through Hole Flange


Rear Mount Flange


Sealed

19420Female Terminal

14-22 AWG

19418Receptacle

19427PCB Header Right Angle

with Flange

19427PCB Header Right Angle

without Flange

19428PCB Header Vertical

Low Profile

19428PCB Header Vertical

Standard Profile

8, 10 and 12 AWG Wire-to-Wire

194318, 10, 12 AWGMale Terminal

194348, 10, 12 AWG

Female Terminal

19433Plug

19432Receptacle

19755Sealed Ground Block

Vertical

19756Sealed Ground Block

Right Angle

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MX07 S-15

Molded CordsetsMolex offers a full line of molded cordsets and mating bulkhead receptacles for a wide variety of applications. Designed for use with AC and DC sensor and control devices, solenoid valves, limit switches, and other electrical components, these cordsets offer a cost effective, easy-to-use solution and they meet or exceed the demands of rugged industrial environments. Molex cordsets and receptacles conform to all applicable specifications for Mini, Micro and Nano (Pico) style connectors.

Applications■ Material Handling Equipment■ Robotics■ Test Equipment■ Instrumentation■ Factory Automation■ Conveyer Systems■ Food Processing Equipment

Mini-C™ Cordsets and ReceptaclesFeatures■ Spring loaded coupling ring for superior vibration and

shock resistance■ Mating assurance indicator allows for visual assurance

of mated connector■ Hooded socket contact provides excellent contact

durability

■ Large coupling ring for ease of mating in tight locations■ O-ring seal provides NEMA 6P and IP67 seal■ Available with rugged STOOW-A or SOOW-A cable■ Available in 2 through 6 poles■ 600V 16 AWG or 250V 18 AWG versions available

Large Mini-C Cordsets and ReceptaclesFeatures■ Hooded socket contact provides excellent contact

durability■ Large coupling ring for ease of mating in tight locations■ O-ring seal provides NEMA 6P and IP67 seal■ Provided with rugged STOOW-A cable■ Available in 9, 10 or 12 pole configurations■ 600 Volt 16 AWG cable

Micro-C™ Cordsets and ReceptaclesFeatures■ Spring loaded coupling ring for superior vibration and

shock resistance■ Mating assurance indicator allows for visual assurance of

mated connector■ Large coupling ring for ease of mating in tight locations■ O-ring seal provides NEMA 6P and IP67 seal

■ Available with PVC, PUR, or rubber jacketed cable■ Available in 3 through 5 pole single (DC) key and

2 through 5 pole dual (AC) key■ Fully-shielded connector options with shield connected to

coupling ring allows shielding through panel/chassis■ Available with 22 AWG or 18 AWG conductors

Nano-C Cordsets and ReceptaclesFeatures■ Available with threaded coupling or quick disconnect

“snap lock” coupling■ PUR molded body for superior chemical and abrasion

resistance■ O-Ring seal provides NEMA 6P and IP67 seal

■ Available in 3 pole 24 AWG or 4 pole 26 AWG configurations

■ Gold plated contacts for superior conductivity

DeviceNet™ Cordsets and ReceptaclesFeatures■ Fully shielded cable conforms to ODVA specification■ Spring loaded coupling ring for superior vibration and

shock resistance■ Mating assurance indicator allows for visual assurance of

mated connector■ Large coupling ring for ease of mating in tight locations■ O-ring seal provides NEMA 6P and IP67 seal

■ Full line of accessories including Terminating Caps and Tees (Passive, Diagnostic, Auxiliary Power, E-stop, and Power Introduction Tees)

■ Cordsets available with Thick (Trunk) or Thin (Drop) cable

■ Receptacles available with cable, discrete leads or solder cup contacts

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S-16 MX07

Mil-C Backshells The Molex Mil-C line of backshells provide an alternative to the standard backshell offerings of Mil-Spec connector manufacturers. They will mate to most Mil-Spec circular connectors, and are available in two configurations, a cable backshell for use with a large range of cable types and sizes, and a liquid tight backshell for use with type M liquid-tight conduit.

Features■ Patented seal design for NEMA 4 seal between backshell

and Mil-Spec connector■ Cable backshell has patented garter spring design for

superior strain relief■ Liquid tight backshell for 3/8, 1/2 or 3/4" metallic

liquid-tight conduit■ Available with mating threads ranging from

5/8-24 UNEF through 1-3/4 19 UNS

Applications■ Aerospace Ground Support Equipment■ Machine Tools■ Conveyer Systems■ Construction Machinery■ Welding Equipment■ Industrial Control Equipment

Spirit™/Spectre™ SeriesSpirit and Spectre series connectors are metal shell circular connectors that are a commercial replacement for higher cost Mil-Spec circular connectors. They are available in several sizes, contact configurations and backshell styles to fit a wide variety of needs.

Features■ Sealed diaphragms in insulator eliminate need for cavity

plugs■ Spring loaded coupling for superior vibration and shock

resistance■ ACME threads for two turn quick mate/unmate■ Patented garter spring strain relief design■ Fully modular design■ Eight different clocking positions possible for each front

shell configuration

Applications■ Machine Tools■ Conveyer Systems ■ Material Handling Equipment■ Welding Equipment■ Truck and Bus Controls■ Cranes and Hoists

Hard Shell Circular Connectors

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MX07 S-17

Heavy-Duty RectangularIndustrial Connectors

INTRODUCTIONMolex’s line of HMC heavy-duty rectangular industrial connectors are designed for rugged applications such as robotics, machinery equipment, transportation, power generation and industrial controls. HMC provides an innovative new approach to traditional heavy-duty connections.

The HMC series includes some unique design features such as: rugged metal cable-side hood with easy-to-actuate “one-touch” lock; removable modular housing inserts that can be custom configured; and various circuit and amperage types to meet different power and signal needs.

FeaturesHMC™ Series■ Unique rounded-shape metal hood with single-action

lock for space savings and easy handling■ Easy field removal of modules■ Cable-clamp solution that integrates sealed ring and

holder into one-piece cover■ Single-module type enables housing inserts to be loaded

into either side■ Multi-module type enables flexible module

configurations for hybrid application needs

12 circuits, 35.0/10.0A, IP65

36 circuits, 12.0A, IP65


48/72 circuits, 20.0/12.0A, IP65



HMC Series—Module Type

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S-18 MX07

HMC™

12 circuits—35A/ 10 circuits - IP65 10A/2 circuitsConnection System



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MX07 S-19

HMC™

10A/40 circuits—IP65 Connection System



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S-20 MX07

HMC™




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MX07 S-21

HMC™




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S-22 MX07

HMC™

(20A/48 circuits)—IP65 (12A/72 circuits)Connection System



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MX07 S-23

Mini-HMC™

Shielded I/O Receptacle Shell5008098 Rows

Features and Benefits■ Compact size provides a new form factor for smaller

industrial equipment ■ Connector-to-connector polarization ensures

proper mating■ Two polarization options available to prevent mismating■ Housings can be easily removed for design flexibility

and field servicing■ Use with male or female housings ■ First-mate/last-break rigid ground terminal allows for

advanced signal and frame grounding

Reference InformationWaterproof/Dustproof: IP65VDE 0110: 250V pollution degree III,

Over Voltage Category IIPackaging: BagMates With: 500809Use With: 500810 plug shell

500812 and 500813 housingsDesigned In: Millimeters

ElectricalVoltage: 250VCurrent: 7.0A max. Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V AC Insulation Resistance: 1000 Megohms min.

PhysicalShell: Aluminium AlloyGround Terminal: BrassPlating: NickelOperating Temperature: -55 to +105˚C

Circuits Order No. Polarizing Key Type Lead-free

40500809-0000 A

Yes500809-0010 B

Circuits Order No. Polarizing Key Type Lead-free

40500810-0000 A

Yes500810-0010 B

Mini-HMC™

Shielded I/OPlug Shell5008108 Rows

Features and Benefits■ Compact size provides a new form factor for smaller

industrial equipment ■ Connector-to-connector polarization ensures

proper mating■ Two polarization options available to prevent mismating■ Housings can be easily removed for design flexibility

and field servicing■ Use with male or female housings ■ First-mate/last-break rigid ground terminal allows for

advanced signal and frame grounding


Over Voltage Category IIPackaging: BagMates With: 500809Use With: 500811 cover, 500812 and 500813 housingDesigned In: Millimeters

ElectricalVoltage: 250VCurrent: 7.0A max. Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V AC Insulation Resistance: 1000 Megohms min.

PhysicalShell: Aluminium AlloyGround Terminal: BrassPlating: NickelOperating Temperature: -55 to +105˚C

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S-24 MX07

Circuits Order No. Lead-free10 500812-1000 Yes

3.00mm (.118") Pitch Mini-HMC™ Crimp Housing 500812Male, Dual Row

Features and Benefits■ “One touch lock” enables easy operation■ Compact size provides design flexibility ■ Same proven crimp terminals as our CRC connectors■ Connector-to-connector polarization ensures

proper mating■ Fully-shrouded housing to protect contacts■ User-friendly latches enable easy housing insertion

and removal for field servicing■ Locking ribs provide secure housing retention

Reference Information Waterproof/Dustproof: IP65VDE 0110: 250V pollution degree III,

Over Voltage Category IIPackaging: BagUse With: 500809 receptacle shell, 500810 plug shell,

56118 and 56119 terminalsMates With: 500813Designed In: Millimeters

ElectricalVoltage: 250VCurrent: 7.0A max.Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V AC Insulation Resistance: 1000 Megohms min.

PhysicalHousing: White glass-filled nylon 6/6Operating Temperature: -55 to +105˚C


3.00mm (.118") Pitch Mini-HMC™ Crimp Housing 500813Female, Dual Row

Features and Benefits■ “One touch lock” enables easy operation■ Compact size provides design flexibility ■ Same proven crimp terminals as our CRC connectors■ Connector-to-connector polarization ensures

proper mating■ Fully-shrouded housing to protect contacts■ User-friendly latches enable easy housing insertion

and removal for field servicing■ Locking ribs provide secure housing retention

Reference Information Waterproof/Dustproof: IP65VDE 0110: 250V pollution degree III,

Over Voltage Category IIPackaging: BagUse With: 500809 receptacle shell, 500810 plug shell,

56120 and 56121 terminalsMates With: 500812Designed In: Millimeters

ElectricalVoltage: 250VCurrent: 7.0A max.Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V AC Insulation Resistance: 1000 Megohms min.

PhysicalHousing: White glass-filled nylon 6/6Operating Temperature: -55 to +105˚C





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MX07 S-25

Mini-HMC™ Shielded I/O End Bell Cap Assembly58550PG 29 TypeFor ExternalThreaded Hoods

Features and Benefits■ Internal thread for use with external threaded hoods■ Removable cable cap provides wire organization

and protection■ PVC bush protects against water and contamination


Over Voltage Category IIPackaging: BagUse With: 500811 coverDesigned In: Millimeters

ElectricaVoltage: 250VCurrent: 7.0A max. Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V AC Insulation Resistance: 1000 Megohms min.

PhysicalCable Cap: Brass Bush: PVC Plating: NickelOperating Temperature: -55 to +105˚C

Order No. Wire Size Diameter Lead-free58550-0000 14.00-18.00

No58550-0001 17.00-21.0058550-0002 20.00-25.0058550-0003 24.00-28.00

Mini-HMC™

Shielded I/OPlug Cover5008118 Rows

Features and Benefits■ Rounded-shape metal hood provides space savings and

user-friendly handling■ Spring-action lever provides smooth locking and

secure mating retention■ Durable metal shell for rugged environments

Reference Information Mates With: 500809Use With: 500810 plug shell; 58550 end bell cap assemblyWaterproof/Dustproof: IP65VDE 0110: 250V pollution degree III, Over Voltage

Category II Packaging: BagDesigned In: Millimeters

Electrical Voltage: 250V Current: 7.0A max. Contact Resistance: 10 milliohms max. Dielectric Withstanding Voltage: 1500V ACInsulation Resistance: 1000 Megohms min.

Physical Cover: Aluminium AlloyLock Pin/Lever Spring: Stainless SteelOperating Temperature: -55 to +105˚C









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S-26 MX07

5.00mm (.197") PitchMTC™

Spring-Type Receptacle54927

Features and Benefits■ Cage-clamp terminal provides secure terminal retention ■ Friction lock offers secure mating retention■ Wide wire lead-in facilitates wire insertion■ Accepts 14 to 26 AWG for various power needs

Reference InformationProduct Specification: PS-51240-005UL File Number: E29179CSA File Number: LR19980TUV File Number: R50006069Packaging: TrayDesigned In: Millimeters

ElectricalVoltage: 250VCurrent: 16.0A max.Contact Resistance: 3 milliohms max.Dielectric Withstanding Voltage: 2500V AC Insulation Resistance: 1000 Megohms min.

PhysicalHousing: PBT, UL 94V-0Contact: Copper AlloyPlating: TinUnderplating: NickelOperating Temperature: -30 to +85˚C

Circuits Order No. Color Lead-free

354927-0320 White

Yes

54927-0321 Black54927-0325 Gray

454927-0420 White54927-0421 Black54927-0425 Gray

554927-0520 White54927-0521 Black54927-0525 Gray

654927-0620 White54927-0621 Black54927-0625 Gray


Spring-Type Receptacle54928

Features and Benefits■ Cage-clamp terminal provides secure terminal retention■ Friction lock offers secure mating retention■ Wide wire lead-in facilitates wire insertion■ Accepts 14 to 26 AWG for various power needs


ElectricalVoltage: 400VCurrent: 16.0A max.Contact Resistance: 3 milliohms max.Dielectric Withstanding Voltage: 2500V ACInsulation Resistance: 1000 Megohms min.

PhysicalHousing: PBT, UL 94V-0Contact: Copper AlloyPlating: TinUnderplating: NickelOperating Temperature: -30 to +85˚C


354928-0370 White

Yes

54928-0371 Black54928-0375 Gray

454928-0470 White54928-0471 Black54928-0475 Gray

554928-0570 White54928-0571 Black54928-0575 Gray

654928-0670 White54928-0671 Black54928-0675 Gray

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MX07 S-27

MTC™ Plastic Lever54932For Spring-Type Receptacle

Features and Benefits■ Lever actuator provides quick and easy termination

Reference InformationPackaging: BagDesigned In: Millimeters

PhysicalHousing: 6/6 nylon, UL 94V-0

Order No. Lead-free54932-0000 Yes


PCB Header55757Right Angle

Features and Benefits■ Accepts both spring-type and crimp-type receptacles

for design flexibility■ Friction lock provides secure mating retention■ Polarization keys prevent mismating■ Molded guides facilitate mating



PhysicalHousing: Glass-filled 6/6 nylon, UL 94V-0Contact: Copper AlloyPlating: TinUnderplating: NickelOperating Temperature: -30 to +85˚C


355757-0320 White

Yes

55757-0321 Black

455757-0420 White55757-0421 Black

555757-0520 White55757-0521 Black

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S-28 MX07


PCB Header55759Right Angle

Features and Benefits■ Accepts both spring-type and crimp-type receptacles

for design flexibility■ Friction lock provides secure mating retention■ Polarization keys prevent mismating■ Molded guides facilitate mating



PhysicalHousing: 6/6 nylon, UL 94V-0Contact: Copper AlloyPlating: TinUnderplating: NickelOperating Temperature: -30 to +85˚C


355759-0370 White

Yes

55759-0371 Black55759-0375 Gray

455759-0470 White55759-0471 Black55759-0475 Gray

555759-0570 White55759-0571 Black55759-0575 Gray


655759-0670 White

Yes

55759-0671 Black55759-0675 Gray

755759-0770 White55759-0771 Black55759-0775 Gray

Heat Shrink TubingMolex offers a wide variety of heat shrink tubing including thin-wall, adhesive-lined dual-wall and heavy-wall polyolefin tubing as well as heat shrinkable PVC.

Thin (single) wall is high quality tubing with a wide variety of uses. It is made from flame retardant polyolefin, giving it excellent physical, chemical and electrical properties that meet industrial and military requirements for highly reliable, general-purpose tubing.

Dual-wall tubing is adhesive lined, and manufactured using fully flame retardant polyolefin tubing which offers superior strain relief as well as environmental sealing capabilities.

Heavy-wall tubing is UL rated for direct burial applications. This tubing is chemically cross linked during manufacturing which ensures that it will not split or rupture during installation, even if overheated.

Our economical PVC tubing has a longitudinal shrinkage of approximately 20% allowing ripple free conformance around sharp bends such as appliance handles and bus bars.

Closed-End ConnectorsMolex nylon closed-end connectors feature two-piece construction. A translucent nylon insulator is adhered to the pure electrolytic, copper insert. Closed-end connectors are used in a wide variety of situations to “pigtail” two or more wires together, and can be used as a dead end splice or one power line and multiple lead offs.

Multi-Lock ConnectorsThe Multi-Lock is an insulation displacement connector that allows quick tap-and-run connections. Using ordinary channel lock pliers, these color-coded connectors make quick, reliable, pre-insulated splices without having to strip, twist or solder.

The Multi-Lock connector consists of a polypropylene insulation with a tin-plated brass barb. Once the appropriate wires have been inserted, the barb is squeezed such that it “displaces” the insulation and makes contact with the wire, creating an electrical connection. The cover is then snapped into position, completely insulating the barb and wire.

Wire ConnectorsMolex Wire Connectors offer a cost effective way to produce safe and secure wire connections. The tough, thermoplastic shell provides UL-94V2 flame retardant protection while the fixed square-wire spring construction offers a secure connection that will not relax over time.

Standard Twist Locks feature a threaded funnel entry to easily guide wires into the connector.

Wing Locks offer deep gripping ribs and swept-back wings that permit a higher torque.

High Temp Wire Connectors are used in applications that require continued exposure to heat.

Cable TiesMolex offers a full line of standard cable ties as well as selected mounting and identification ties. Our cable ties are constructed from durable nylon 6/6 and offer a compact, one piece design. These industry standard products are designed to meet or exceed the MIL-S-23190E tensile strength requirements.

Wire Management Products


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MX07 S-29

MagKrimp™

Magnet Wire Splice35455

Features and Benefits■ Serrated barrels penetrate magnet wire insulation as

they are applied, eliminating the need for stripping, brazing and welding

■ Open side provides easy wire access and makes internal coil tapping easy

Reference InformationProduct Specification: PS-35455-001Packaging: ReelDesigned In: Millimeters

ElectricalVoltage: 300V Current: 20.0AContact Resistance: 5 milliohms max.

PhysicalContact: BrassPlating: Tin Operating Temperature: -40 to +120˚C

Order No. Wire Range (CMA) Lead-free35455-9702 1500-5000

Yes35455-9802 3000-700035454-9902 7000-13,000

Wire Splice Terminal35760

Features and Benefits■ Uninsulated splices shaped like an open “U”

accommodate stranded wire■ Non-insulation support

Reference InformationProduct Specification: PS-35760-003Packaging: ReelDesigned In: Millimeters

ElectricalCurrent: 25.0AContact Resistance: 3 milliohms max.

PhysicalContact: BrassPlating: Tin

Order No. Material Wire Range Lead-free35760-7100 Brass

24-22

Yes

35760-7110 Tin-plated Brass35760-7200 Brass

22-1835760-7205 Tin-plated Brass35760-7210 Tin-plated Brass35760-7300 Brass

16-1435760-7310 Tin-plated Brass35760-7400 Brass

14-1035760-7410 Tin-plated Brass

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Documents

wire splice terminal

terminal strips

wire management products

magkrimp magnet wire

specialty connectors

barrier strips

commercial microd connector

hard shell circular