module 1 ins recp training - envis centre...

RECP Training National Experts September 2014

Indonesia National RECP Programme 1

RECP Training

1. RECP Concept and Practice

2. RECP Assessment

3. Motivation, Commitment & Team

4. RECP Indicators

September 2014 Module 1: RECP concept & practice 1

5. Initial Assessment

6. Detailed Assessment

Resource Efficient and Cleaner

Context

Definition

Module 1

and Cleaner Production (RECP) concept and practice

RECP

PracticesIndicators


Method



Context

Globally, resource consumption and waste and emissiongeneration exceed planetary boundaries, a situation that needs to be resolved by decoupling economic development from increased use of natural resources and environmental degradation.


Global Overshoot

Wo

Indorld

onesia

•Since 1987 in overshoot currently global•Levelling off of the decrease in per capita

il bl bi it

September 2014 4

•Since 1987 in overshoot, currently global footprint exceeds bio‐available capacity by

approximately 50% •By 2050 in moderate scenario 3 planets

Earth will be needed

available bio‐capacity•Incremental increases in per capita

footprint•Per capita footprint of ~1.5 ha is about

60% of global average

Source: www.footprintnetwork.org last accessed 16th October 2013Module 1: RECP concept & practice



Decoupling economic development from increased natural resource consumption and aggravated negative environmental impacts

The Challenge

Resource use

Human well‐being

Economic activity (GDP)

Resource decoupling

Ti

Environmental impact

Impact decoupling

Time

September 2014 5Module 1: RECP concept & practice

Green Growth and Economy

Green Economy

Green Growth

An approach for achieving sustainable development by (1) reducing emissions and pollution and increasing resource efficiency and (2) improving access to energy, food, water, sanitation and other services (UN‐EMG)


Fostering economic growth and development while ensuring that natural assets continue to provide the resources and environmental services on which our well‐being relies (OECD)

Green Growth and Economy require investment and innovation, which are driven by business



Sustainable Consumption and Production

• “The use of services and related products, which respond to basic needs and bring a better quality of life while minimising the use of natural resourcesbring a better quality of life while minimising the use of natural resources and toxic materials as well as the emissions of waste and pollutants over the life cycle of the service or product so as not to jeopardize the needs of future generations”.


Green Industry for Green Growth

Green Economy

Green Growth

Green Industry is the sector‐strategy for realization of

Green Growth & Green Economy in manufacturing and related sectors

Macro‐level(policy/strategy)


Sustainable Consumption and Production

Micro‐level(operational/solutions)



Green Industry Objectives

• Greening of IndustryContinuous

• (Creating) Green I d t i– Continuous

improvement of resource productivity and environmental performance of industries in all sectors

• Cleaner Production

Industries– Industrial supply of environmental goods and services

• Waste management


• Energy Efficiency• Chemicals Management• Etc.

• Resource recovery

• Renewable energy

• Etc.

Green Industry = Development Priority

• Triple bottom line development impactd l1. Income and employment creation

2. Competitive and sustainable business

3. Innovative and value‐adding products

4. Natural resource security

5 Mitigation and adaptation to climate change


5. Mitigation and adaptation to climate change

6. Environmental management

7. Industrial and chemical safety



Definition

Resource Efficient and Cleaner Production applies preventiveenvironmental techniques and practices and total productivitymanagement to achieve the triple aims of improving resource productivity, reducing environmental impacts and fosteringhuman health and well being.


Environmental ResponsibilityDoing More With LessEco-Efficiency is a management strategy that creates more value with less impact, through delinking goods and services from the use of nature

sustainability

Eco-Efficiency

CleanerProduction

recycling

prevention

sustainability

sustainable developmenti t l t

control

dispersion

pollutio

n


Turning Waste into ProfitCleaner Production is an operational strategy that reduces impacts, costs, risks &

liabilities by avoiding the generation of waste & emissions

sustainable developmentenvironmental management



Resource Efficient and Cleaner Production

Resource Efficient & Cleaner Production

Cleaner Production

+ =

Eco-Efficiency



– Continuous application of preventive environmental strategies to processes, products and services to increase efficiency and reduce p p yrisks to humans and the environment

• RECP addresses three sustainability dimensions individually and synergistically:

– Production efficiency

» Through improved productive use of natural resources by enterprises

– Environmental managementg

» Through minimization of the impact on nature by enterprises

– Human development

» Through reduction of risks to people and communities from enterprises and supporting their development


RECP= RECiPe






• ReCiPE with

– Ingredients ’practices’Ingredients practices

– Process ‘continuous improvement’

– Outcomes ‘indicators’




Practices

RECP practices provide solution categories that can be applied individually or in combination to implement RECP in enterprises and other organizations.


RECP Practices

Good House‐

Input Material

Better Process

Equipment Equipment Modifi‐

Resource Efficient & Cleaner Production

keeping Change Control cation

T h lOnsite Production Production Product Product


Technology Change

RecyclingReuse & Recycling Byproduct

of Useful Byproduct

Modifi‐cation



• Changes in

• Heritance Kandalama Hotel in Sri Lanka improved water and energy efficiency and reduced

Good House‐keeping

• Changes in operational procedures and workplace management to reduce unnecessary ‘wastage’

energy efficiency and reduced waste by operating equipment at full load, segregation of waste flows, switching off unnecessary lights/equipment, no‐change towel policies, etc.

wastage


www.unido.org/cp

• Use of alternative

• Metalexacto in Peru started to use more appropriate refractory materials and installed hood on

Input Material Change

• Use of alternative inputs so that less or less problematic waste is created and/or renewable and less harmful materials are used

materials and installed hood on furnace to save energy and increase lead recovery– Investment of USD 2500 saves USD

17,000 annually

materials are used


www.unido.org/cp



• Improve control over

• Haco Industries in Kenya achieved significant water and energy savings by sub metering

Better Process Control

• Improve control over processes and equipment as to operate these continuously at highest efficiency and lowest wastage

energy savings by sub‐metering and routine monitoring of consumption relative to production output

and lowest wastage


www.unido.org/cp

• Improve production

• G Steel in Thailand repositioned EAF burner to

Equipment Equipment Modifi‐cation

• Improve production equipment to avoid wastage (through overruns) and improve efficiency

increase efficiency of oxygen use and improved operability of casting machine– Invested USD210,000 for reported annual savings of ~15MUSD


www.energyefficiencyasia.org



R l t f

• HTO Olive Mill in Morocco replaced 3 phase olive extraction to 2 phase

d d

Technology Change

• Replacement of (process) technology with more efficient and/or less wasteful technology

extraction and pomace dryer to substitute fuel.

– Invested 4 MEUR, improved product quality, eliminated waste water and organic waste


www.cmpp.mo

U f l li ti f

Rathkerewwa coconut industries in Sri Lanka recovered coconut shells and

d h l f l

On Site Reuse

• Useful application of waste (material, energy, water) within the same company for similar or

started to reuse these as alternative fuel in its boiler.

– Invested <USD2,000 to save ~USD165,000 annually

alternative purpose


www.unido.org/cp



C t i l

Spent grains from brewery can be reused to produce fibre‐rich nutritional bread

Production

By Product

Production of Useful By‐Product

• Convert a previously wasted material into a substitute input material for another company or user


www.zeri.org

• Redesign product in

Short length seagrass was converted into twisted rope to create new

d t d k t f t

Product Product Modif‐ication

• Redesign product in order to reduce its environmental impact during production, use and/or disposal

products and markets for grass roots handicraft producers in Viet Nam

and/or disposal


www.unido.org/cp



Method

RECP assessment methodology provides a structured approach to identify, evaluate, implement and sustain RECP in any enterprise or other organization, and thereby seed and engrain virtuous cycles of continuous improvement.


RECP Logical Framework

Systematic root sourceSystematic root source and cause analysis guides the identification, evaluation and implementation of RECP opportunities

Van Berkel (1995), Introduction to Cleaner Production Auditing,UNEP Industry and Environment Review

3. methods




RECPMethod1. Gett ing started

… to be embedded in2. Analysing process steps

3. Generat ing cleaner production

5. Implementing cleaner product ion

6. Maintaining cleaner product ion

… to be embedded ina continuous improvement processPlan – Do – Check ‐ Act

options

4. Selecting cleaner production opt ions

options


RECP Method




RECP MethodPreparation

• Motivation, commitment & team

• RECP Profile

P fl h t & f t l t

Initial Assessment

• Process flow chart & factory layout

• Walk through audit

Detailed Assessment

• Analysis of materials, energy and water balances

• Option Generation

• Technical Evaluation


Feasibility Studies • Economic Evaluation

Implementation

• Project implementation & investment

• Ongoing monitoring & evaluation

Indicators

Indicators provide for a means to monitor results and support continuous improvement.





Productive output per unit of material consumptione g in ton producte.g in ton product /ton material




Productive output per unit of energy consumptione g in ton producte.g in ton product /MWhr


Productive output per unit of water consumptionconsumptione.g in ton product /Gl




Waste generation per unit of productive outpute.g t waste/ton productproduct


Air emissions per unit of productive outpute g t CO2/ton producte.g t CO2/ton product




Effluent generation per unit of productive outpute g kl/ton producte.g kl/ton product


RECP Indicators• Resource Efficiency

– Productive output per unit of

• Pollution Intensity– Waste and emission generation

resource consumption

• Total energy use

• Total water use

• Total materials use

per unit of productive output

• Air emissions

• Waste water volume

• Waste quantity




Resource Efficient and Cleaner

Context

Definition

Module 1

and Cleaner Production (RECP) concept and practice

RECP

PracticesIndicators


Method

Thank You

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module 1 ins recp training - envis centre...

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