modular power plants: fast & flexible solutions for today’s … startup & load test, 1...
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Wärtsilä North America
Modular Power Plants:Modular Power Plants:Fast & Flexible SolutionsFast & Flexible Solutions
for Today’s Marketfor Today’s Market
Wärtsilä Corporation Profile
� High, medium and low-speed multi-fuel engine technology
� Comprehensive unit output range from 0.5 to 80 MW
� Production in 5 countries
� 5 assembly factories in Europe and Asia
� 20 licensees, including licensees in major shipbuilding countries in Asia
� Wärtsilä sales and service network in 50 countries
� USD 2,113 million sales in 2001
Sales and Service in North America
Over 300 local people working togetherwith Wartsila’s 11,100 person Globalworkforce to serve you!
Local Presence...
Los Angeles, CAService Office
Los Angeles, CAService Office
Mexico City, MXSales and Service Office
Mexico City, MXSales and Service Office Guatemala City,
GuatemalaService Office
Guatemala City, Guatemala
Service Office
New Orleans, LARegional Office
Service and Logistics
New Orleans, LARegional Office
Service and Logistics
Ft. Lauderdale, FLService Headquarters
Regional Service and LogisticsAmericas Regional Distribution Center
Marine Sales and Projects
Ft. Lauderdale, FLService Headquarters
Regional Service and LogisticsAmericas Regional Distribution Center
Marine Sales and Projects
Carolina, PRSales and Service Office
Carolina, PRSales and Service Office
Houston, TXSales Office
Houston, TXSales Office
New York, NYService Office
New York, NYService Office
Halifax, NSRegional Office
Service and Logistics
Halifax, NSRegional Office
Service and Logistics
Annapolis, MDNorth American HeadquartersPower Plants Sales, Project,
Power DevelopmentAdministration
Annapolis, MDNorth American HeadquartersPower Plants Sales, Project,
Power DevelopmentAdministration
Seattle, WARegional Office
Service and Logistics
Seattle, WARegional Office
Service and Logistics
We are living in uncertain times
� War with Iraq?� Another terrorist attack?� Recovery or “double-dip” recession?� Accounting scandals…who’s next?� Stock market…buy or sell?� Energy business…deregulation or re-regulation?� Retail power costs…heading up or down?
Many factors still favor distributed generation
� Load growth continues in many areas� Aging coal & nuclear power plants must eventually be replaced� T&D system desperately needs upgrading, but how?� Toughening environmental laws & NIMBY discourage new central
plants� Hi-tech manufacturing demands higher quality power� Weather extremes directly affect power demand and cost� Consumers want reliable power & predictable costs
8,7603,000500
20
100
9,000
Peaking period25%Cap / 2.5% of energy
Intermediate period30%Cap / 12.5% of energy
Baseload period45%Cap / 85% of energy
$/MWh
Hours
1997Intermediate peaking trends
Intermediate Peaking Trends
8,7604,800500
20
100
9,000
Peaking period20%Cap / 2.5% of energy
Intermediate period30%Cap / 17.5% of energy
Baseload period50%Cap / 80% of energy
$/MWh
Hours
2000Intermediate peaking trends
DG solutions need these characteristics
� More reliable than the alternative (utility service)� Built-in redundancy…minimize risk of blackout� Start reliably and fast� High fuel efficiency (both in simple cycle & CHP)� Low environmental impact (emissions, water usage, noise)� Flexibility to match power output with demand� Easy to install with minimal engineering resources� Able to relocate for short term situations� Low installed cost� Short time between order date and commercial operation
Total modular power solution
COP: Continuous operation acc. to ISO 8528/1 and ISO 3046-1
Wärtsilä 220SG Gasgenset
� Bore 220 mm ( 8.7 in )
� Stroke 240 mm ( 9.4 in )
� Speed 1200 /1500 rpm
� Methane number > 40
� Nominal efficiency 42 %
Genset Model Rating* kWe at 50 Hz Rating* kWe at 60 Hz GensetCOP COP weight
12 V 220 SG 2 100 1 860 27 ton
18 V 220 SG 3 200 2 800 36 ton
COP: Continuous Operation according to ISO 8528/1 and ISO 3046-1PRP: Prime Power according to ISO 8528/1 ( 24 h average is 90 % load) and ISO 3046-1LTP: Limited Time Power according to ISO 8528/1 and ISO 3046-1( max continuous is 300h, max500h/ year)
Wärtsilä 200 (LFO)
� Bore 200 mm ( 8 in )� Stroke 240 mm ( 9.4 in )� Speed 1200 / 1500 r p m
Model Rating* kWe at 50 Hz Rating* kWe at 60 Hz GensetCOP / PRP LTP COP / PRP LTP weight
12V200 2 300 2 560 2 000 2 200 27 ton
18V200 3 500 3 860 3 000 3 300 36 ton
32 in32 in
� Designed for wind speed 177 km / h ( 110 mph )
� Seismic zone 4, acc to UBC 1994
� Fire proof, self supporting steel structure
� Maintenance space on both sides of the genset
* weight of a electrical module including aux transformer for a 2 -gensetmodule power plant
** the height is only for the enclosure, excluding the air intake and outlet whichare 2m (7ft) high
Module
12 V genset mod
(Footprint ) x height (m) Weight (t )
57
18V genset mod
( Footprint ) x height (ft)
Electrical mod
65
35 * ( 39.3 x 12 ) x 13**
( 39.3 x 12 ) x 13**
( 39.3 x 12 ) x 13**(12 x 3.7 ) x 4**
(12 x 3.7 ) x 4**
(12 x 3.7 ) x 4**
For more details, see the WPM technical specification
Universal Module Design
Building block approach
Standard options
Standard Scope
Customized options
Balance of the Plant
Engine Modules,Electrical Modules
Neutral grounding transformerStep-up transformerSwitch yardetc.
Combined Heat and PowerTanks
Outside connectionsSite works
Structure Example
Self supporting, fire proofsteel enclosure
Genset cooling System
Lube Oil System
Compressed Air System
Fuel gas System
Fire extinguishing system HI-FOG
Lifting rails for maintenance
Exhaust gas system withventilation
Ventilation Inlet inclcharge air conduits
Wärtsilä 18V 220SG genset
Ventilation Outlet
The “Plug -in” Power Plant:� All included in the factory made module
Add on modules to custommatch loads from 2 - 40 MW !
The 6-pack (16.8 MW)
The 3 - Pack (8.4 MW)
Month
Activity Week No. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
WPM 2 - Contract signed with sub-contractor
Manufacturing of 2-pack
ex-works of WPM at factory
Transport 2-pack sub-supplier to Mulhouse
Transportation - Mulhouse WFR/arrival WFR
Installation on site
Startup & load test, 1 & 2
September-01 October-01 November-01 December-01
Schedule for delivery of Wärtsilä Power Module:2 x 18V220SG, 60Hz, 13.8KV
Order placed10 Sept.
Ex works delivery 27 Nov.
Arrival 14 Dec.
Load test 21 Dec.
Total time from order to startup: 103 calendar days
A 2 - pack project schedule
Coteminas textile factory in Brazil:
� Two module construction + one electricalmodule
� Delivery time: 105 days from customer orderto site including transportation from the factoryin Europe
� The transport from port & site installationwas done in two weeks
� Rapid to install, low cost
� Concrete sleepers 5pcs, < 6 yd 3 of concrete� Steel reinforcement 450 lb� Soil bearing capacity min 80 kN/m²
Power Module foundation
High efficiency and low emissions
High efficiency and low emissions by Wärtsilä lean-burn combustion technology.
State of the art control and monitoring system.
Automatic tuning of combustion parameters for each cylinder. Including anautomatic knocking control system
NOx ppm levels below 10 ppm with add-on SCR system
Power Plant monitoring andcontrol
User- friendly power plant management
� Automatic engine performance optimizer,monitoring and protection.
� Genset Start / Stop control,
� Voltage regulation
� Synchronising, Iso-Bus load sharing
� Utility paralleling
� Remote monitoring/control via Internet
Mechanical
Thermal
Electrical output 42%
HT circuit (90-100°C)16%
Lube Oil circuit (75-90°C) 5%
Exhaust gas (120° + unburnt HC.) 8%
Generator losses 1%Cooling circuit CAC 2%
Exhaust gas ( -> 120°C) 24%
Engine radiation 3%
Total efficiency 87 %
Losses 14 %
Combined Heat and Power
WPM + CHP Module
Adaptable:
� Co-generation unit can easily be added on site for production of…
...Hot Water/Steam/Chilled water/de-salinated water
� Simple addition of incremental units as energy requirements grow
Modular plants deliver what the market demands
� Site closer to actual loads
� Multi-unit redundancy
� Build for today, expand
tomorrow
� Environmentally friendly
� Low cost, low risk installation
� Fast track project execution
� Easy removal & relocation
� Good for short term financing
Thank you for your time!
Any questions?
Visit our website at Visit our website at www.wartsila.com/usawww.wartsila.com/usaor to reach a representative, please call 1.800.676.9945or to reach a representative, please call 1.800.676.9945