model pg9mab multipoise condensing gas furnace · model pg9mab multipoise condensing gas furnace...
TRANSCRIPT
SS-PG9MAB-01
MU
LTIP
OIS
E C
ON
DE
NS
ING
GA
S F
UR
NA
CE
Mod
el P
G9M
AB
FEATURES
INSTALLATION
The 4-way multipoise design allows
FLEXIBILITY:
a model PG9MAB to be installedin an upflow, downflow, or horizon-tal orientation. All sizes of thePG9MAB may be installed in directvent (2-pipe) applications. All sizesexcept the 140 size may beinstalled in non-direct vent (1-pipe)applications. The 140 size alsohas an elevation limitation of 7,000ft. See “Combustion Air and VentPipe” table for more information.
CASING:
The casing also has the requiredopenings for left- or right-sideconnection of gas, electric, drain,and vent connections.
COMBUSTION
Enclosed burner assembly isolates
SYSTEM:
operating noise without the expenseof sound deadening devices.
3-PASS
This design accelerates heat trans-
PRIMARY
fer and extracts heat that conven-
HEAT
tional heat exchangers waste up
EXCHANGERS:
the flue. The primary heat ex-changer is made of aluminizedsteel for corrosion resistance.
FLOW-THROUGH
Each cell is laminated with our pa-
SECONDARY
tented polypropylene for greater
HEAT
corrosion resistance to help extend
EXCHANGERS:
the life of the furnace for years ofdependable performance. The heatexchanger is positioned in the fur-nace to extract additional heat fromthe combustion products regard-less of furnace orientation.
LIMITED
The PG9MAB is backed by a Life-
WARRANTY:
time Warranty on the heat ex-changers in direct vent application(20-year in non-direct vent applica-tions) and a 5-year Warranty on allother parts.
MONOPORT
Produce precise air-to-gas mixture
INSHOT
which gives a clean burn. The large
BURNERS
: monoport
on the inshot or injec-
tion
-
type burners seldom, if ever,needs cleaning.
INTEGRATED
The printed-circuit board has con-
CONTROL
venient terminals which permit
CENTER:
quick-connection of a thermostat, airconditioning control circuits, a humid-ifier, or an air cleaner. The controlhas a built-in status indicator andself-test feature. A self-test featureallows for a complete check of themajor components in about 60 sec-onds. The control also features anadjustable blower off delay.
COMBUSTION
The PG9MAB advanced designallows Schedule 40 PVC,Schedule 40 CPVC pipe and fit-tings,
PVC-DWV, SDR-21 PVC,SDR-26 PVC (not approved inCanada), ABS-DWV, or ABS-F628 Schedule 40 pipe to bringair into the furnace for combus-tion and to be used for ventingcombustion products outside thestructure. The vent pipe can ter-minate through a sidewall orthrough the roof.
CERTIFICATIONS:
The PG9MAB units are CSA (for-merly A.G.A. and C.G.A.) designcertified for use with natural and pro-pane gases, as well as GAMAefficiency rating certified. The fur-nace is factory-shipped for use withnatural gas. A CSA (formerly A.G.A.and C.G.A.) listed gas conversion kitis required to convert furnace for usewith propane gas. The modelPG9MAA meets California Air Qual-ity Management District emissionrequirements.
QUALITY
The quality systems for this product
REGISTRATION:
have been registered by UL toISO 9001 Standards.
AIR ANDVENTILATION:
Time
Roman
—2—
11 ⁄4"
1"
13⁄16
"5 ⁄8
" 5 ⁄16"
1"
39 7 ⁄8
"
11⁄16
"
7 ⁄16"
14 1 ⁄2
"T
YP
17 5 ⁄1
6"24 1 ⁄2
"27 9 ⁄1
6"T
YP
27 5 ⁄8
"29 11
⁄16"
TY
P
30 13
⁄16"32
5 ⁄8"
TY
P
33 1 ⁄4
"T
YP
CO
ND
EN
SAT
ED
RA
IN T
RA
PLO
CAT
ION
(ALT
ER
NAT
EU
PF
LOW
)
7 ⁄8-I
N. D
IAA
CC
ES
SO
RY
PO
WE
R E
NT
RY
7 ⁄8-I
N. D
IAP
OW
ER
CO
NN
CO
ND
EN
SAT
E D
RA
INT
RA
P L
OC
ATIO
N(D
OW
NF
LOW
&H
OR
IZO
NTA
L LE
FT
)
26 15
⁄16"
24 1 ⁄2
"
22 5 ⁄1
6"
2-IN
. CO
MB
US
TIO
N-
AIR
CO
NN
1 ⁄2-I
N. D
IAG
AS
CO
NN
2-IN
. VE
NT
CO
NN
1 ⁄2-I
N. D
IA T
HE
RM
OS
TAT
EN
TR
Y22
11⁄16
"
SID
E IN
LET
23 1 ⁄4
" T
YP
SID
E IN
LET
OU
TLE
T
26 15
⁄16"
28 1 ⁄2
"
22 5 ⁄1
6"
19"
22 1 ⁄4
" T
YP
24 3 ⁄1
6"B
OT
TOM
INLE
T
18 1 ⁄4
"
22 11
⁄16"
2-IN
. CO
MB
US
TIO
N-
AIR
CO
NN 1 ⁄2
-IN
. DIA
GA
S C
ON
N
7 ⁄8-I
N. D
IAP
OW
ER
CO
NN
1 ⁄2-I
N. D
IAT
HE
RM
OS
TAT
EN
TR
Y
2-IN
. VE
NT
CO
NN
DIM
PLE
LO
CAT
OR
SF
OR
HO
RIZ
ON
TAL
HA
NG
ING
SID
E IN
LET
9 7 ⁄1
6"T
YP
26 15
⁄16"
TY
P
CO
ND
EN
SAT
ED
RA
IN L
OC
ATIO
N(U
PF
LOW
)
30 1 ⁄2
"
9 ⁄16"
TY
P
CO
ND
EN
SAT
ED
RA
IN L
OC
ATIO
N(U
PF
LOW
)E
INLE
T
11/16
"11
/16"
D13
/16"
13/16
"
OU
TLE
T
A
AIR
FLO
W26
1 ⁄4"
26 1 ⁄4
"
CO
ND
EN
SAT
E D
RA
INT
RA
P L
OC
ATIO
N(D
OW
NF
LOW
&H
OR
IZO
NTA
L R
IGH
T)
OR
ALT
ER
NAT
E1 ⁄2
-IN
. DIA
GA
S C
ON
N
NO
TES
: M
inim
um r
etur
n-ai
r op
enin
g at
furn
ace,
bas
ed o
n m
etal
duc
t. If
flex
duct
is u
sed,
see
flex
duc
t man
ufac
ture
r's r
ecom
men
datio
n fo
r eq
uiva
lent
dia
met
ers:
1. F
or 8
00 C
FM
16
-in. r
ound
or
14-1
/2 X
12-
in. r
ecta
ngle
. 2
. For
120
0 C
FM
20
-in. r
ound
or
14-1
/2 X
19-
1 /2
in. r
ecta
ngle
. 3
. For
160
0 C
FM
22
-in. r
ound
or
14-1
/2 X
23-
1 /4
in. r
ecta
ngle
. 4
. For
airf
low
req
uire
men
ts a
bove
180
0 C
FM
, see
Air
Del
iver
y T
able
in p
rodu
ct S
peci
ficat
ion
She
et fo
r sp
ecifi
c us
e of
sin
gle
side
inle
ts. T
he u
se o
f bot
h si
de in
lets
, a c
ombi
natio
n of
1 s
ide
and
the
botto
m, o
r th
e bo
ttom
onl
y w
ill e
nsur
e ad
equa
te r
etur
n-ai
r o
peni
ngs
for
airf
low
req
uire
men
ts a
bove
180
0 C
FM
at 0
.5” W
.C. E
SP.
A02
185
DIM
EN
SIO
NS
(In
.)
UN
IT S
IZE
AD
ES
HIP
. WE
IGH
T (
Lb
)
0240
4017
-1/2
15-7
/816
165
0360
4017
-1/2
15-7
/816
166
0240
6017
-1/2
15-7
/816
172
0360
6017
-1/2
15-7
/816
174
0480
6017
-1/2
15-7
/816
174
0360
8017
-1/2
15-7
/816
188
0480
8017
-1/2
15-7
/816
194
0600
8021
19-3
/819
-1/2
206
0481
0021
19-3
/819
-1/2
219
0601
0021
19-3
/819
-1/2
221
0601
2024
-1/2
22-7
/823
250
0601
4024
-1/2
22-7
/823
250
—3—
1⁄2 ODINDUCER HOUSINGDRAIN CONNECTION
1⁄4 ODCOLLECTOR BOX TOTRAP RELIEF PORT
5⁄8 ODCOLLECTOR BOXDRAIN CONNECTION
1⁄2-IN. PVC OR CPVC
SCREW HOLE FORUPFLOW OR DOWN-FLOW APPLICATIONS(OPTIONAL)
1 42
7 8
1 87
SLOT FOR SCREWHORIZONTALAPPLICATION
(OPTIONAL)
WIRE TIEGUIDES(WHEN USED)
1 21
3 41
3 4
FRONT VIEW SIDE VIEW
FURNACEDOOR
FURNACEDOOR CONDENSATE
TRAP
78
1 426
4
FURNACESIDEFURNACE
SIDE
1 21
1 426
43 45 3 45
4
SIDE VIEW FRONT VIEW END VIEW FRONT VIEW
3 4
DOWNFLOW AND ALTERNATEEXTERNAL UPFLOW APPLICATIONS
HORIZONTALAPPLICATIONS
FIELDDRAINCONN
FIELDDRAINCONN
CONDENSATETRAP (INSIDE)
BLOWER SHELF
ALTERNATE DRAINTUBE LOCATION
UPFLOW APPLICATIONS
CONDENSATE TRAPDRAIN TUBE LOCATION
MEETS DOE RESIDENTIAL CONSERVATION SERVICESPROGRAM STANDARDS.
Before purchasing this appliance, read importantenergy cost and efficiency information availablefrom your retailer.
A93026
CONDENSATE TRAP
ama
D E S I G N
C E R T I F I E D ®
As an ENERGY STAR® partner, Payne Heating & Cooling has determined that this product meets the ENERGY STAR® guidelines for energy efficiency.
REGISTERED
ISO 9001:2000
—4—
SPECIFICATIONS
* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada, derate the unit 5 percent from 2000 to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return-air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for each return-air sup-
ply.** Permissible voltage limits for proper furnace operation.
†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC, humidifier, etc.).‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.
††† For direct vent applications only.N/A—Not Applicable. Unit is not allowed in this installation application.ICS—Isolated Combustion System
UNIT SIZE 024040 036040 024060 036060 048060 036080RATINGS AND PERFORMANCE
Input Btuh* 40,000 40,000 60,000 60,000 60,000 80,000Output Capacity BTUH* (ICS) Direct Vent (2-Pipe) Upflow 37,000 37,000 56,000 56,000 56,000 74,000(Shaded capacities are specified Downflow 37,000 37,000 56,000 56,000 56,000 74,000on rating plate) Horizontal 37,000 37,000 56,000 56,000 56,000 74,000
Non-Direct Vent (1-Pipe) Upflow 37,000 37,000 56,000 56,000 56,000 74,000 Downflow 37,000 37,000 56,000 56,000 56,000 74,000 Horizontal 37,000 37,000 56,000 56,000 56,000 74,000
AFUE%† Direct Vent (2-Pipe) Upflow 92.1 92.1 92.1 92.1 92.1 92.1Nonweatherized ICS Downflow 91 91 91 91 91 91
Horizontal 92.1 92.1 92.1 92.1 92.1 92.1Non-Direct Vent (1-Pipe) Upflow 90
Downflow 90 Horizontal 90
Certified Temperature Rise Range °F 30—60 15—45 45—75 30—60 20—50 40—70Certified External Static Pressure Heating 0.10 0.10 0.12 0.12 0.12 0.15
Cooling 0.50 0.50 0.50 0.50 0.50 0.50Airflow CFM‡ Heating 850 1125 885 1065 1320 1190
Cooling 895 1215 900 1200 1545 1245
ELECTRICAL
Unit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 6.1 7.4 6.1 7.2 9.6 7.7Unit Ampacity†† 8.4 10.0 8.4 9.8 12.8 10.4Minimum Wire Size 14 14 14 14 14 14Maximum Wire Length (Ft)‡‡ 44 37 44 38 29 36Maximum Fuse Size or Ckt Bkr Amps (Time-Delay Type Recommended) 15 15 15 15 15 15Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay Standard
CONTROLS
Limit Control SPST Heating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 2 2 3 3 3 4Gas Connection Size 1/2-in. NPT
GAS CONTROLS
Gas Valve (Redundant) Manufacturer White-RodgersMinimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)
Ignition Device Hot Surface
BLOWER DATA
Direct-Drive Motor HP (Permanent Split Capacitor) 1/5 1/3 1/5 1/3 1/2 1/3Motor Full Load Amps 4.9 5.8 4.9 5.8 7.9 5.8RPM (Nominal)—Speeds 1075—3 1075—4 1075—3 1075—4Blower Wheel Diameter x Width (In.) 10 X 6 10 X 7 10 X 6 10 X 7 11 X 8 10 X 7Filter Size (In.)—Permanent Washable (1) 16 X 25 X 1 (1) 20 X 25 X 1
FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS
Gas Conversion Kit—Natural-to-Propane KGANP4001ALLGas Conversion Kit—Propane-to-Natural KGAPN3301ALL
Twinning Kit N/A KGATW0601HSI N/A
Manufactured (Mobile) Home Kit††† KGAMH0102KITDownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2-in.—KGAVT0101BRA 3-in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2-in.—KGAVT0501CVT 3-in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non-Programmable For Use With Air Conditioner—TSTATPPBAC01-BCondensate Neutralizer Kit (obtained thru RCD) P908-0001Door Gasket Kit KGBAC0110DGK
—5—
SPECIFICATIONS Continued
* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada, derate the unit 5 percent from 2000 to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return-air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for each return-air sup-
ply.** Permissible voltage limits for proper furnace operation.
†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC, humidifier, etc.).‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.
††† For direct vent applications only.N/A—Not Applicable. Unit is not allowed in this installation application.ICS—Isolated Combustion System
UNIT SIZE 048080 060080 048100 060100 060120 060140RATINGS AND PERFORMANCE
Input Btuh* 80,000 80,000 100,000 100,000 120,000 138,000Output Capacity BTUH* (ICS) Direct Vent (2-Pipe) Upflow 74,000 74,000 93,000 93,000 112,000 127,000(Shaded capacities are specified Downflow 74,000 74,000 93,000 93,000 112,000 127,000on rating plate) Horizontal 74,000 74,000 93,000 93,000 112,000 127,000
Non-Direct Vent (1-Pipe) Upflow 74,000 74,000 93,000 93,000 112,000 NA Downflow 74,000 74,000 93,000 93,000 112,000 NA Horizontal 74,000 74,000 93,000 93,000 112,000 NA
AFUE%* Direct Vent (2-Pipe) Upflow 92.1 92.1 92.1 92.1 92.1 92.1Nonweatherized ICS Downflow 91 91 91 91 91 90
Horizontal 92.1 92.1 92.1 92.1 92.1 92Non-Direct Vent (1-Pipe) Upflow 90 NA
Downflow 90 NA Horizontal 90 NA
Certified Temperature Rise Range °F 30—60 20—50 45—75 30—60 40—70 50—80Certified External Static Pressure Heating 0.15 0.15 0.20 0.20 0.20 0.20
Cooling 0.50 0.50 0.50 0.50 0.50 0.50 Airflow CFM‡ Heating 1285 1785 1315 1690 1720 1970
Cooling 1525 1925/2035 1570 1930/2130 2000/2130 1990/2045
ELECTRICAL
Unit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 10.1 14.1 10.2 14.8 14.6 14.6Unit Ampacity†† 13.4 18.4 13.5 19.3 19.1 18.8 Minimum Wire Size 14 12 14 12 12 12Maximum Wire Length (Ft)‡‡ 28 31 27 30 30 30Maximum Fuse Size or Ckt Bkr Amps (Time-Delay Type Recommended) 15 20 15 20 20 20Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay Standard
CONTROLS
Limit Control SPST Heating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 4 4 5 5 6 6Gas Connection Size 1/2-in. NPT
GAS CONTROLS
Gas Valve (Redundant) Manufacturer White-RodgersMinimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)
Ignition Device Hot Surface
BLOWER DATA
Direct-Drive Motor HP (Permanent Split Capacitor) 1/2 3/4 1/2 3/4 3/4 3/4 Motor Full Load Amps 7.9 11.1 7.9 11.1 11.1 11.1 RPM (Nominal)—Speeds 1075—4Blower Wheel Diameter x Width (In.) 11 X 8 11 X 10 11 X 8 11 X 10 11 X 10 11 X 10Filter Size (In.)—Permanent Washable (1) 20 X 25 X 1 (1) 24 X 25 X 1
FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS
Gas Conversion Kit—Natural-to-Propane KGANP4001ALL*Gas Conversion Kit—Propane-to-Natural KGAPN3301ALLTwinning Kit KGATW0601HSI N/AManufactured (Mobile) Home Kit††† KGAMH0102KIT N/ADownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2-in.—KGAVT0101BRA 3-in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2-in.—KGAVT0501CVT 3-in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non-Programmable For Use With Air Conditioner—TSTATPPBAC01-BCondensate Neutralizer Kit (obtained thru RCD) P908-0001Door Gasket Kit KGBAC0110DGK
—6—
Maximum Allowable Vent Pipe Length (Ft)
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
0 to 2000
40,000 2 Pipe or 2-inConcentric
1 1 5 NA NA NA NA NA1-1/2 1-1/2 70 70 65 60 60 55
2 2 70 70 70 70 70 70
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 20 15 10 5 NA NA2 2 70 70 70 70 70 70
80,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 10 NA NA NA NA NA2 2 55 50 35 30 30 20
2-1/2 2-1/2 70 70 70 70 70 70
100,000 2 Pipe or 3-inConcentric
2 2 5 NA NA NA NA NA2-1/2 2-1/2 40 30 20 20 10 NA
3 3 70 70 70 70 70 70
120,000 2 Pipe or 3-in.Concentric
2-1/2 one disk 2-1/2 10 NA NA NA NA NA3† NA 45 40 35 30 25 20
3† no disk 3† 70 70 70 70 70 70
140,000 2 Pipe or 3-in.Concentric
2-1/2 one disk NA 5 NA NA NA NA NA3† one disk NA 40 35 30 25 20 153† no disk NA 60 56 52 48 44 404† no disk NA 70 70 70 70 70 70
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
2001 to 3000
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 67 62 57 52 52 472 2 70 70 70 70 70 70
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 17 12 7 NA NA NA2 2 70 67 66 61 61 61
80,000 2 Pipe or 2-inConcentric
2 2 49 44 30 25 25 152-1/2 2-1/2 70 70 70 70 70 70
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 35 26 16 16 6 NA3 3 70 70 70 70 66 61
120,000 2 Pipe or 3-in.Concentric
3 NA 14 9 NA NA NA NANA 3† 63 62 62 61 61 61
3† no disk NA 70 70 63 56 50 434† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3-in.Concentric
3† one disk NA 20 15 10 5 NA NA3† no disk NA 39 35 31 27 23 194† no disk NA 70 70 70 70 70 70
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN)*
PIPE DIA(IN.)*
1 2 3 4 5 6
3001 to 4000
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 64 59 54 49 48 432 2 70 70 70 70 70 70
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 16 11 6 NA NA NA2 2 68 63 62 57 57 56
80,000 2 Pipe or 2-inConcentric
2 2 46 41 28 23 22 132-1/2 2-1/2 70 70 70 70 70 70
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 33 24 15 14 5 NA3 3 70 70 70 66 61 56
120,0002 Pipe or 3-in.
Concentric3† no disk NA 65 58 51 44 38 31
NA 3† 59 59 58 57 57 564† no disk 4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3-in.Concentric
3† one disk NA 11 6 NA NA NA NA3† no disk NA 30 26 22 18 14 104† no disk NA 70 70 70 70 70 70
See notes at end of table
COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND NON-DIRECT VENT (1-PIPE) APPLICATIONS
—7—
Maximum Allowable Vent Pipe Length (Ft) (Continued)
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
4001 to 5000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 60 55 50 45 44 392 2 70 70 70 70 70 70
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 15 10 5 NA NA NA2 2 64 59 58 53 52 52
80,000 2 Pipe or 2-inConcentric
2 2 44 39 26 21 20 112-1/2 2-1/2 70 70 70 70 70 70
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 31 22 13 12 NA NA3 3 70 70 67 62 57 52
120,000 2 Pipe or 3-in.Concentric
3† no disk NA 53 46 40 33 26 20NA 3† 56 55 54 53 52 52
4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3-in.Concentric
3† no disk NA 21 17 13 9 5 NA4† no disk NA 69 64 59 54 49 44
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
5001 to 6000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 57 52 47 42 40 352 2 70 70 70 70 70 70
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 14 9 NA NA NA NA2 2 60 55 54 49 48 47
80,000 2 Pipe or 2-inConcentric
2 2 41 36 23 18 17 82-1/2 2-1/2 70 70 70 70 70 70
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 29 21 12 11 NA NA3 3 70 67 62 57 52 47
120,000 2 Pipe or 3-in.Concentric
3† no disk NA 42 35 29 22 15 9NA 3† 53 52 50 49 48 47
4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3-in.Concentric
3† no disk NA 12 8 NA NA NA NA4† no disk NA 42 37 32 27 22 17
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN)*
PIPE DIA(IN)*
1 2 3 4 5 6
6001 to 7000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 53 48 43 38 37 322 2 70 70 68 67 66 64
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 13 8 NA NA NA NA2 2 57 52 50 45 44 43
80,000 2 Pipe or 2-inConcentric
2 2 38 33 21 16 15 62-1/2 2-1/2 70 70 68 67 66 64
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 27 19 10 9 NA NA3 3 68 63 58 53 48 43
120,000 2 Pipe or 3-in.Concentric
3† no disk NA 31 24 18 11 NA NANA 3† 49 48 47 45 44 43
4† no disk 4† no disk 70 70 70 70 67 62
140,000 2 Pipe or 3-in.Concentric 4† no disk NA 17 12 7 NA NA NA
See notes at end of table
COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND NON-DIRECT VENT (1-PIPE) APPLICATIONS
—8—
Maximum Allowable Vent Pipe Length (Ft) (Continued)
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
7001 to 8000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 49 44 39 34 33 282 2 66 65 63 62 60 59
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 12 7 NA NA NA NA2 2 53 48 46 41 40 38
80,000 2 Pipe or 2-inConcentric
2 2 36 31 19 14 12 NA2-1/2 2-1/2 66 65 63 62 60 59
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 25 17 8 7 NA NA3 3 63 58 53 48 43 38
120,000 2 Pipe or 3-in.Concentric
3† no disk NA 20 13 7 NA NA NANA 3† 46 44 43 41 40 38
4† no disk 4† no disk 61 56 51 46 41 36140,000 NA
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
8001 to 9000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 46 41 36 31 29 242 2 62 60 58 56 55 53
60,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 11 6 NA NA NA NA2 2 49 44 42 37 35 34
80,000 2 Pipe or 2-inConcentric
2 2 33 28 17 12 10 NA2-1/2 2-1/2 62 60 58 56 55 53
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 23 15 7 5 NA NA3 3 59 54 49 44 39 34
120,000 2 Pipe or 3-in.Concentric
3† no disk NA 10 NA NA NA NA NANA 3† 43 41 39 37 35 34
4† no disk 4† no disk 35 30 25 20 15 10140,000 NA
ALTITUDE (FT)UNIT SIZE(BTUH)
DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT(1-PIPE) ONLY
NUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)*
PIPE DIA(IN.)*
1 2 3 4 5 6
9001 to 10,000‡
40,000 2 Pipe or 2-inConcentric
1-1/2 1-1/2 42 37 32 27 25 202 2 57 55 53 51 49 47
60,000 2 Pipe or 2-inConcentric 2 2 45 40 38 33 31 29
80,000 2 Pipe or 2-inConcentric
2 2 30 25 14 9 7 NA2-1/2 2-1/2 57 55 53 51 49 47
100,000 2 Pipe or 3-inConcentric
2-1/2 2-1/2 21 13 5 NA NA NA3 3 54 49 44 39 34 29
120,000 2 Pipe or 3-in.Concentric
NA 3† 39 37 35 33 31 294† no disk 4† no disk 10 5 NA NA NA NA
140,000 NA
*Disk usage-Unless otherwise specified, use perforated disk assembly (factory-supplied in loose parts bag). If one disk is stated, separate 2 halves of perforated diskassembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.†Long sweep bend elbow.‡Vent sizing for Canadian installations over 4500 ft (1370 m) above sea level are subject to acceptance by the local authorities having jurisdiction.NA-Not Allowed; pressure switch will not make.NOTES:1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.2. Size both the combustion-air and vent pipe independently, then use the larger diameter for both pipes.3. Assume two 45° elbows equal one 90° elbow. Long radius elbows are desirable and may be required in some cases.4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.5. The minimum pipe length is 5 ft for all applications.6. Use 3-in. diameter vent termination kit for installations requiring 4-in diameter pipe.
COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) AND NON-DIRECT VENT (1-PIPE) APPLICATIONS
—9—
COMBUSTION-AIR PIPE FOR NON-DIRECT VENT (1-PIPE) APPLICATIONS(Sizes 040 through 120 only)
FIELD-SUPPLIED2-IN. DIAMETERPVC PIPE
FIELD-SUPPLIED2-IN. DIAMETERPVC 90° ELBOW
COMBUSTION-AIR DISC(FACTORY-SUPPLIED INLOOSE PARTS BAG)
A
A96211
LENGTH OF STRAIGHT PIPE PORTION OFCOMBUSTION-AIR INLET PIPE ASSEMBLY (IN.)
CASING WIDTH A
17-1/2 8-1/2 ± 1/221 10-1/2 ± 1/2
24-1/2 12 ± 1/2
ACCESSORIES
CONCENTRIC VENT FOR DIRECT-VENT (2-PIPE) APPLICATION (ALL MODEL SIZES)
A97110
DIMENSIONS (In.)
* Dimension A will change accordingly as dimension D is lengthened or shortened.† Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shortened by cutting
the pipes provided in the kit to 12 in. minimum.
PART NO. A* B C D† E F
KGAVT0501CVT 33-3/8 2 3-1/2 16-5/8 6-1/4 5-3/4
KGAVT0601CVT 38-7/8 3 4-1/2 21-1/8 7-3/8 6-1/2
C IN. DIA
B IN. DIA PVCVENT/EXHAUST
13/16
B IN. DIA PVCINTAKE/COMBUSTION AIR
D
E
F
A
11/2
Note: See furnace Installation Instructions when venting multiple furnaces near each other.
—10—
17 1⁄8″14 1⁄2″
OPENING
16 1⁄8″23 1⁄8″
OPENING
1 1⁄4″
2 3⁄8″
3⁄4″
1⁄2″
25 1⁄8″
1 1⁄4″ (TYP)
3⁄8″TABS
LOCATINGTAB
LOCATINGTAB
1 2 3 4
4 3 2 1
B
D
ACCESSORIES
(Continued)
ACCESSORY DOWNFLOW SUBBASE
A88207
Disassembled
A97427
Assembled
* The plenum should be constructed 1/4-in. smaller in width and depth than the plenum dimensions shown above.
FURNACECASINGWIDTH
PLENUM OPENING* FLOOR OPENING HOLE NO.FOR WIDTH
ADJUSTMENTFURNACE IN DOWNFLOW APPLICATION A B C D
17-1/2Furnace with or without Cased Coil
Assembly or Coil Box 15-1/8 19 16-3/4 20-3/8 3
21Furnace with or without Cased Coil
Assembly or Coil Box 18-5/8 19 20-1/4 20-3/8 2
24-1/2Furnace with or without Cased Coil
Assembly or Coil Box 22-1/8 19 23-3/4 20-3/8 1
��������
C
A
1 1/4″ TYP
PLENUMOPENING
FACTORY-SUPPLIEDFIELD-INSTALLED
INSULATION
SIDE FILTER RACK*
A80199
*Accepts one 16 x 25 x 1 in. filter.
—11—
CLEARANCE TO COMBUSTIBLES
—12—
AIR DELIVERY—CFM (With Filter)*
* A filter is required for each return-air supply.* For horizontal and downflow applications, use “1 side or bottom” or “bottom only” as airflow reference.
UNIT SIZERETURN-AIR
SUPPLY SPEEDEXTERNAL STATIC PRESSURE (In. wc)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0240401 side
orbottom
HighMed-Low
Low
1075850740
1040825700
995780650
945740620
895685565
840635515
760560455
670480385
0360401 side
orbottom
HighMed-HighMed-Low
Low
147013151125930
141512801110925
140012351085910
128511801045850
12151115990830
11201035915770
995930830705
890825740635
0240601 side
orbottom
HighMed-Low
Low
1100890745
1065865710
1005810670
945765625
900705565
805620505
730540425
610475360
0360601 side
orbottom
HighMed-HighMed-Low
Low
143012701070915
137512601055895
132512151045885
127511601015865
12001105975840
11351035920800
1040950850720
935850750650
0480601 side
orbottom
HighMed-HighMed-Low
Low
1700150013251205
1695146512951170
1640143512651145
1580138512301110
1545135511901080
1450130011501035
138012501105990
131011851050950
0360801 side
orbottom
HighMed-HighMed-Low
Low
1535139512001040
1470135011751020
140513001125990
133012251065960
124511551030910
11601080970860
1065985890785
935880780680
0480801 side
orbottom
HighMed-HighMed-Low
Low
1750149513101135
1685145512601105
1635140512251075
1575135511701040
152513051125995
144512501095995
138011851040910
13101120980860
060080
1 sideor
bottom
HighMed-HighMed-Low
Low
2200210018151560
2175202517601555
2085194517201515
2025186516701460
1925178516201435
1820170015501390
1735162014801340
1635154014051270
both sides or1 side and
bottom
HighMed-High
23601965
22801925
22101870
21301830
20351760
19601710
18751670
17901575
0481001 side
orbottom
HighMed-HighMed-Low
Low
1740150013401195
1705147013151175
1660144513001165
1615141012701130
1570137512351100
1500133012001070
1425128011401030
135512101095975
060100
1 sideor
bottom
HighMed-HighMed-Low
Low
2250202017251490
2175195016901480
2090190016601460
2020184016301440
1930179015751380
1855171015201340
1760164014601295
1670154513701230
both sides or1 side and
bottom
HighMed-High
23601960
23151940
22651930
22001900
21301850
20551800
19651740
18901660
060120
bottomonly
HighMed-HighMed-Low
Low
2350210017701545
2250201517201520
2160195516751465
2070187516201415
2000181015751365
1885171015151325
1790165014501265
1635154013651185
both sides or1 side and
bottom
HighMed-High
24352040
23602000
22851950
22201905
21301835
20501790
19651725
18751650
1 side only HighMed-High
22551985
21901930
21151890
20451840
19651780
18901720
18001645
17101560
060140
bottomonly
HighMed-HighMed-Low
Low
2285202016751460
2210197016501445
2140192016201430
2065187015901400
1990180515601370
1910173015101320
1830166014501275
1745159013901230
both sides or1 side and
bottom
HighMed-High
23101975
22551945
21851900
21201860
20451835
19651775
18801720
18001640
1 side only HighMed-High
21401930
20801850
20251800
19451740
18751725
17951660
17251580
16251495
—13—
COMBUSTION AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)
A/C COILOUTDOOR UNIT VENT PIPE
HUMIDIFIER
GAS-FIREDWATER HEATERELECTRONIC
AIR CLEANER
AIRFLOWFRONT OFFURNACE
COMBUSTIONAIR INLET(NON-DIRECT1-PIPE APPLICATION)
A05064
ELECTRONICAIR CLEANER
HUMIDIFIER
A/C COIL
VENT
COMBUSTIONAIR (DIRECT VENT/2 PIPE APPLICATION
OUTDOORUNIT
AIRFLOWFRONT OFFURNACE
A05065
COMBUSTION AIRINLET (NON-DIRECTVENT/ 1-PIPE APPLICATION
—14—
COMBUSTION–AIR PIPE
ELECTRONICAIR CLEANER
FURNACECONDENSATE
DRAIN
REFRIGERATIONPIPING
AIR CONDITIONINGCOIL
AIRFLOW
VENT PIPE
FRONT OF FURNACE
A05066
DIRECT VENT/2-PIPE APPLICATION)
COMBUSTION-AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)
COMBUSTION– AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)
VENTPIPE
ELECTRONICAIR CLEANER
FURNACE CONDENSATEDRAIN
AIRFLOW
AIR CONDITIONINGCOIL
REFRIGERATIONPIPING
FRONT OFFURNACE A05067
COMBUSTION - AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)
—15—
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCEWITH INSTALLATION INSTRUCTIONS
Cancels: SS-PG9M-05
© 2005 Payne Heating & Cooling 7310 West Morris Street, Indianapolis, IN 46231 PRINTED IN U.S.A. Catalog No. SS-PG9MAB-01 9-05
—16—