model curriculum ... micrometre, vernier calliper, gauges, scale, weighing scale and any other...

Download Model Curriculum ... micrometre, vernier calliper, gauges, scale, weighing scale and any other inspection

Post on 20-Mar-2020

5 views

Category:

Documents

0 download

Embed Size (px)

TRANSCRIPT

  • Casting Technician L3

    Model Curriculum

    Casting Technician L3

    SECTOR:

    SUB-SECTOR:

    OCCUPATION:

    REF ID:

    NSQF LEVEL:

    AUTOMOTIVE

    MANUFACTURING FORMING - CASTING ASC/Q3202, VERSION 1.0 3

  • Casting Technician L3

  • Casting Technician L3

    TABLE OF CONTENTS

    1. Curriculum 01

    2. Trainer Prerequisites 09

    3. Annexure: Assessment Criteria 10

  • Casting Technician L3 1

    Casting Technician L3

    CURRICULUM / SYLLABUS

    This program is aimed at training candidates for the job of a “Casting Technician L3”, in the “Automotive”

    Sector/Industry and aims at building the following key competencies amongst the learner

    Program Name Casting Technician L3

    Qualification Pack Code ASC/Q3202

    Version No. 1.0 Version Update Date 11th February 2019

    Pre-requisites to Training Class X

    Training Outcomes After completing this programme, participants will be able to:

    • Identify the job requirement, processes need to be executed,

    equipment will be used for the project and output required

    considering the standards specified.

    • Support the operator in various casting operations as per the final

    output specifications and the standards specified by the

    organization.

    • Perform fettling and post casting operations such as remove the

    projections or extra metal from the surface of casting in line with the

    required specifications and industry standards.

    • Conduct quality checks and inspection of the finished products for

    any damages, deformities and further repair the parts produced so

    that the damaged/ defective pieces can be corrected and right

    quality components.

    • Conduct regular cleaning and maintenance of equipment.

    • Maintain a safe and healthy work place by adhering to the safety

    guidelines in the working area of the organization and following the

    practices which are not impacting the environment in a negative

    manner.

    • Maintain 5S in the work premises by sorting, streamlining &

    organizing, storage and documentation, cleaning, standardization

    and sustenance across the plant and office premises of the

    organization.

  • Casting Technician L3 2

    This course encompasses 7 out of 7 National Occupational Standards (NOS) of “Casting

    Technician L3” Qualification Pack issued by “Automotive Skills Development Council”.

    Sr.

    No. Module Key Learning Outcomes Equipment Required

    1 Introduction

    Theory Duration

    (hh:mm)

    05:00

    Practical

    Duration

    (hh:mm)

    00.00

    Corresponding

    NOS Code

    Bridge Module

    • List general discipline rules in the

    classroom

    • Discuss about automotive industry

    • List various auto manufacturers

    • Discuss terms associated with the sector

    • List job opportunities as casting technician

    • Outline career growth path for a casting

    technician

    2. Interpret

    engineering

    drawing and

    processes the

    opera

    Theory Duration

    (hh:mm)

    20:00

    Practical

    Duration

    (hh:mm)

    25:00

    Corresponding

    NOS Code

    ASC/ N 3205

    • Follow relevant standards and procedures

    of the company

    • List different types of products

    manufactured by the company

    • Follow quality norms prescribed by the

    organization for casting jobs

    • Interpret information from the work order

    (work output).

    • Interpret information from sketches and

    engineering drawings.

    • List do’s and don’ts of the manufacturing

    process as defined in SOPs/ work

    instructions

    • Carryout escalation of queries to the

    competent person in case of any issues.

    • Identify and operate different types of

    tools and machinery required for casting.

    • Demonstrate operation of measuring

    instruments like vernier calliper,

    micrometer and other measurement

    systems.

    • List safety precautions to be taken for all

    types of activities.

    Sketches and drawings

    Raw Materials: Sand,

    die

    Machinery: Moulding

    machine, Casting

    machine, Die Casting

    machine, Casting die,

    Trim press , Shot

    blasting machine,

    mixers, hoppers,

    feeders etc.

    Auxiliaries: spatulas,

    chippers etc.

    Fuel: Charcoal

    Measuring Tools:

    Steel tape, Steel rule,

    Vernier calliper,

    Micrometer, Compass

    Cutting Tools:

    Hacksaw frame

    adjustable, chisel,

    scissor, Sand paper

  • Casting Technician L3 3

    Sr.

    No. Module Key Learning Outcomes Equipment Required

    Driving Tools:

    Chipping hammer,

    wooden mallet,

    Safety Materials: Fire

    extinguisher, Leather

    safety gloves, leather

    aprons, safety glasses,

    Ear Plug, Safety Shoe

    and First aid kit

    Cleaning material

    and other tools: Tip

    cleaner, Wire brush

    (M.S.), Cleaning

    agents, Cleaning cloth,

    Waste container, Dust

    pan & brush set,

    Liquid soap, Hand

    towel

    3 Support the

    operator in

    conducting

    casting process

    Theory Duration

    (hh:mm)

    20:00

    Practical

    Duration

    (hh:mm)

    30:00

    Corresponding

    NOS Code

    ASC/ N 3206

    • Describe various types of casting

    processes and associated equipment.

    • Identify different parameters pertinent to

    casting process.

    • Demonstrate process of pouring the

    metal into casting.

    • Describe furnace operation, melting

    process, charging method and safety

    process of handling hot liquid iron,

    furnace lining process.

    • Perform casting process.

    • Perform setup of casting apparatus

    required for casting process.

    • Describe mechanical/ heat laws and

    working of casting machines etc.

    • Maintain metal temperature as per given

    specifications and maintain down sprue

    always full during pouring

    Raw Materials: Sand,

    die

    Machinery: Moulding

    machine, Casting

    machine, Die Casting

    machine, Casting die,

    Trim press , Shot

    blasting machine,

    mixers, hoppers,

    feeders etc.

    Auxiliaries: spatulas,

    chippers etc.

    Fuel: Charcoal

    Measuring Tools:

    Steel tape, Steel rule,

    Vernier calliper,

    Micrometer, Compass

    Cutting Tools:

    Hacksaw frame

    adjustable, chisel,

    scissor, Sand paper

  • Casting Technician L3 4

    Sr.

    No. Module Key Learning Outcomes Equipment Required

    • Record the pouring observations like

    parting leak, gas evolution, interrupted

    pouring or any abnormality.

    • Perform monitoring of casting process by

    observing and analyzing the readings.

    • Perform other processes such as chipping,

    fettling etc.

    • Identify casting defects and how they can

    be prevented.

    • Follow safety precautions to be taken for

    all types of activities.

    Driving Tools:

    Chipping hammer,

    wooden mallet,

    Safety Materials: Fire

    extinguisher, Leather

    safety gloves, leather

    aprons, safety glasses,

    Ear Plug, Safety Shoe

    and First aid kit

    Cleaning material and

    other tools: Tip

    cleaner, Wire brush

    (M.S.), Cleaning agents,

    Cleaning cloth, Waste

    container, Dust pan &

    brush set, Liquid soap,

    Hand towel

    4 Perform fettling

    and post casting

    operation

    Theory Duration

    (hh:mm)

    20:00

    Practical

    Duration

    (hh:mm)

    30:00

    Corresponding

    NOS Code

    ASC/N 3207

    • Describe control charts.

    • Examine cast in terms of the geometrical

    dimensions as per the control charts.

    • Identify sprues, projections, runners, risers

    etc. on the surface.

    • Describe different mechanisms to perform

    fettling and trimming of the cast.

    • Perform trimming process on surface to

    provide accurate shape to the cast.

    • Identify and operate tools and equipment

    required for trimming and fettling.

    • Demonstrate gas cutting and flame

    cutting methods for semi manual fettling.

    • Perform alignment with the prescribed

    standards for future modification of

    trimming and fettling process.

View more >