model 515 service parts master - sawing systems saws/model 515/partsguide515.pdf2 4 top roller...
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Service Parts GuideModel 515C Diamond Gantry Saw.
Service Parts GuideModel 515C Diamond Gantry Saw.
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P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
Table of Contents Carriage Assembly .................................................................................................1 Spindle Arbor Assemblies
Spindle Base Assembly ...............................................................................2 Spindle Shaft Assembly ..............................................................................3 Hand Raise and Lower Assembly ...............................................................4 Power Raise and Lower Assembly ..............................................................5
Main Motor Assembly............................................................................................6 End Truck Assemblies (Tram/Gantry)
Idle End Truck Assembly............................................................................7 Operators End Truck Assembly
Manual Carriage Feed .....................................................................8 Power Carriage Feed........................................................................9 Tram/Gantry Drive .........................................................................10
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Model 515 Carriage Assembly
Item Qty. Part Description Part Number 1 2 Chain Adjuster Shaft A-4476-1 2 4 Top Roller A-4476-2 3 2 Roller Shaft A-4476-3 4 4 Guide Roller A-4476-4 5 2 Shaft - Guide Rollers A-4476-5 6 2 Chain Guide A-4476-13 7 1 Saddle E-4068-9 8 4 VCJT 3/4" Fafnir 2-Bolt Flange Bearing MB-5000-002 9 12 C-050 Shaft Collar SA-5000-079
P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
1
23
4
5
7
6
8
9
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Model 515 Spindle Base Assembly
Item Qty. Part Description Part Number
1 1 Saddle Top Plate B-4460-5
2 1 Motor Deck B-4460-8
3 1 Spindle Base E-4068-10
4 2 VAK 3/4" Fafnir Pillow Block MB-5000-003
P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
1
2
34
Model 515 Carriage Assembly(Ref.)
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P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
Model 515 Spindle Shaft Assembly
Item Qty. Part Description Part Number
1 1 Spindle Removable Collar A-4149-1 2 1 Spindle Permanent Collar A-4150-2 3 1 Spindle Shaft B-4460-4 4 1 Blade Guard B-4055-3 5 1 1" Brass Spindle Nut - 1-8 Thd. NB-5000-1926 2 RAK 1-3/16" Pillow Block MB-5000-083
Model 515 Carriage AssemblyModel 515 Spindle Base Assembly(Referance)
6
Ø18" Blade(Optional Purchase)
12
3
4
5
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1
2
3
4
5
6
7
8
9
1011
12P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600
(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
Model 515 Hand Raise and Lower Assembly
Item Qty. Part Description Part Number 1 1 Pillow Block A-4476-9 2 1 Yoke A-4476-10 3 1 Clamping Nut A-4476-11 4 1 Spacer A-4476-12 5 1 Raise & Lower Clamp Block B-4173-1 6 1 Bracket B-4460-3 7 1 Raise & Lower Screw B-4460-6 8 1 Raise & Lower Nut B-4460-7 9 2 D-3 Thrust Bearing--Ina A-3900-052
10 1 SS-2028-16 Symmco Brass Bushing BU-5000-133 11 1 5100-75 Retaining Ring SA-5000-006 12 1 6" Hand Wheel SA-5000-061
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1
2 3
6
5
7
P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
Model 515 Power Raise and Lower Assembly
Item Qty. Part Description Part Number
1 1 Actuator Mounting Pin A-4476-23A
2 1 Saddle Mounting Block B-4173-1B
3 1 Actuator Trunion Mount B-4173-1C
4 1 Actuator Mounting Flange B-4173-1D
5 1 A12-20B5-04D Elec. Actuator ED-5000-031
6 2 EF162012 Flanged Plane Bearing BU-5000-175
7 1 5100-100 Tru-Arc Retaining Ring SA-5000-241
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Obsolete
1
2
3 4
5
6
Model 515 Power Raise and Lower Assembly
Item Qty. Part Description Part Number
1 1 Actuator Mounting Flange A-4367-9A
2 1 Actuator Mounting Pin A-4367-11
3 1 Threaded Pin A-4476-23
4 1 Saddle Mounting Block B-4173-1A
5 1 Actuator Support Bracket B-4460-16
6 1 A12-20B5-04D Elec. Actuator ED-5000-031
P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600
(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMSINC.sawing
Po
lishin
g
-
P.O. Box 3754 Knoxvile TN 37927-3754 (865) 525-0600(800) 489-0601 Telefax (865) 525-2320
SAWING SYSTEMS INC.sawing
Polishin
g
Model 515 Main Motor Assembly
Item Qty. Part Description Part Number 1 1 Belt Guard Purchase 2 3 Belt A62 VD-5000-009 3 1 SH X 1-3/16" QD Bushing BU-5000-004 4 1 SH X 1-3/8" QD Bushing BU-5000-005 5 2 3A4.0B4.4-SH QD Sheave VD-5000-008
Motor 7HP-1800-TEFC-215T (Standard) EM-5000-159 6 1
Motor 10HP-1800-TEFC-215T (Option) EM-5000-048
1
2 3
4
56
-
P.O. B
ox 37
54 Kn
oxvil
e TN 3
7927
-3754
(865
) 525
-0600
(800)
489-0
601 T
elefax
(865
) 525
-2320
SAW
ING
SYS
TEM
S IN
C.sa
win
g
Po
lis
hin
g
1
2
3
4
5
6
7
8
9
10
11
12
13
Mod
el 5
15C
Idl
e E
nd T
ruck
Ass
embl
y
Item
Q
ty.
Par
t Des
crip
tion
P
art N
umbe
r 1
1 Sh
aft -
Idl
er S
proc
ket -
Cha
in F
eed.
A
-447
6-8
2 2
Ecc
entr
ic S
haft
- T
ram
Idl
e R
olle
rs.
A-4
476-
17
3 2
Gus
set -
Tra
m R
olle
r P
late
s.
A-4
476-
22
4 1
Bac
k M
ount
ing
Pla
te T
ram
Rol
ler.
B
-446
0-12
5
1 Id
le R
ail E
nd P
late
. B
-446
0-17
B
6 1
Saw
Rai
l Wel
dmen
t. E
-406
8-8A
2 7
1 B
eari
ng C
over
- C
hain
Dri
ve.
Pur
chas
e 8
1 C
over
Pla
te -
#3
- Idl
e R
ail E
nd.
Pur
chas
e 9
1 F
afni
r 11
03K
RR
Bea
ring
s - T
ram
Sha
ft.
A-3
900-
153
10
2 F
afni
r V
AK
3-4
in P
illow
Blo
ck.
MB
-500
0-00
3 11
2
Ham
ilton
W-4
V-3
-4-B
S W
heel
. W
C-5
000-
001
12
1 M
arti
n 41
B14
T S
proc
ket.
CD
-500
0-00
3 13
1
Mar
tin
S123
6 Sp
ur G
ear.
G
R-5
000-
009
-
P.O. B
ox 37
54 Kn
oxvil
e TN 3
7927
-3754
(865
) 525
-0600
(800)
489-0
601 T
elefax
(865
) 525
-2320
SAW
ING
SYS
TEM
S IN
C.sa
win
g
Po
lis
hin
g
1
2
3
4
5
6
7
910
11
12
13
14 15
16
17
18
19
20
21
8
Mod
el 5
15C
Ope
rato
rs E
nd T
ruck
Ass
embl
y M
anua
l Car
riag
e F
eed
Item
Q
ty.
Part
Des
crip
tion
Part
Num
ber
1 2
Ecc
entr
ic N
ut -
Tra
m R
olle
r.
A-4
476-
16
2 1
Mou
ntin
g B
ase
– B
rake
Cla
mp
A-4
476-
18
3 1
Tra
m B
rake
Cla
mp.
A
-447
6-19
4
1 Sh
aft -
Tra
m B
rake
Han
dle.
A
-447
6-20
5
2 G
usse
t - T
ram
Rol
ler
Pla
tes.
A
-447
6-22
6
1 Sh
aft -
Man
ual F
eed.
B
-446
0-2A
7
1 F
ront
Mtg
. Pla
te T
ram
Rol
lers
. B
-446
0-13
A
8 1
Tra
m S
haft
. B
-446
0-15
9
1 Sa
w R
ail W
eldm
ent.
E-4
068-
8A2
10
1 M
ain
Rai
l End
Pla
te -
Pow
er F
eed.
E
-406
8-12
B
11
1 10
-Inc
h A
lum
inum
Han
d W
heel
. SA
-500
0-15
2 12
1
3-In
ch H
and
Whe
el.
SA-5
000-
242
13
1 F
afni
r 11
03K
RR
Bea
ring
s - T
ram
Sha
ft.
A-3
900-
153
14
2 F
afni
r V
AK
3/4
" P
illow
Blo
ck.
MB
-500
0-00
3 15
1
Faf
nir
VC
JT 1
” B
eari
ng.
MB
-500
0-02
0 16
1
Mar
tin
41B
14T
Spr
ocke
t. C
D-5
000-
003
17
1 M
arti
n S1
236
Spur
Gea
r.
GR
-500
0-00
9 18
2
Osb
orn
VL
R 3
1/2
” Id
ler.
W
C-5
000-
010
19
1 B
eari
ng C
over
- C
hain
Dri
ve.
Pur
chas
e 20
1
Cov
er P
late
- #
1 - M
ain
Rai
l End
. P
urch
ase
21
1 C
over
Pla
te -
#2
- Mai
n R
ail E
nd.
Pur
chas
e
1
2
3
4
5
6
7
910
11
12
13
14 15
16
17
18
19
20
21
8
-
P.O. B
ox 37
54 Kn
oxvil
e TN 3
7927
-3754
(865
) 525
-0600
(800)
489-0
601 T
elefax
(865
) 525
-2320
SAW
ING
SYS
TEM
S IN
C.sa
win
g
Po
lis
hin
g
1
2
3
4
5
6
7
910
11
1213 14
15
16 17
18
19
20
21
22
23
8
Mod
el 5
15C
Ope
rato
rs E
nd T
ruck
Ass
embl
y P
ower
Car
riag
e F
eed
Item
Q
ty.
Part
Des
crip
tion
Part
Num
ber
1 2
Ecc
entr
ic N
ut -
Tra
m R
olle
r.
A-4
476-
16
2 1
Mou
ntin
g B
ase
– B
rake
Cla
mp
A-4
476-
18
3 1
Tra
m B
rake
Cla
mp.
A
-447
6-19
4
1 Sh
aft -
Tra
m B
rake
Han
dle.
A
-447
6-20
5
2 G
usse
t - T
ram
Rol
ler
Pla
tes.
A
-447
6-22
6
1 Sh
aft -
Pow
er F
eed.
B
-446
0-2B
7
1 F
ront
Mtg
. Pla
te T
ram
Rol
lers
. B
-446
0-13
A
8 1
Tra
m S
haft
. B
-446
0-15
9
1 Sa
w R
ail W
eldm
ent.
E-4
068-
8A2
10
1 M
ain
Rai
l End
Pla
te -
Pow
er F
eed.
E
-406
8-12
B
11
1 10
-Inc
h A
lum
inum
Han
d W
heel
. SA
-500
0-15
2 12
1
3-In
ch H
and
Whe
el.
SA-5
000-
242
13
1 B
aldo
r V
M35
38 A
C E
lect
ric
Mot
or.
EM
-500
0-05
9 14
1
Bos
ton
Gea
r H
F72
1-60
-PS-
B5-
H-P
16 R
educ
er.
SR-5
000-
180
15
1 F
afni
r 11
03K
RR
Bea
ring
s - T
ram
Sha
ft.
A-3
900-
153
16
2 F
afni
r V
AK
3/4
" P
illow
Blo
ck.
MB
-500
0-00
3 17
1
Faf
nir
VC
JT 1
” B
eari
ng.
MB
-500
0-02
0 18
1
Mar
tin
41B
14T
Spr
ocke
t. C
D-5
000-
003
19
1 M
arti
n S1
236
Spur
Gea
r.
GR
-500
0-00
9 20
2
Osb
orn
VL
R 3
1/2
” Id
ler.
W
C-5
000-
010
21
1 B
eari
ng C
over
- C
hain
Dri
ve.
Pur
chas
e 22
1
Cov
er P
late
- #
1 - M
ain
Rai
l End
. P
urch
ase
23
1 C
over
Pla
te -
#2
- Mai
n R
ail E
nd.
Pur
chas
e
-
P.O. B
ox 37
54 Kn
oxvil
e TN 3
7927
-3754
(865
) 525
-0600
(800)
489-0
601 T
elefax
(865
) 525
-2320
SAW
ING
SYS
TEM
S IN
C.sa
win
g
Po
lis
hin
g
Whe
n U
sed
Wit
h
Mod
el 5
15C
Ope
rato
r E
nd T
ruck
Ass
embi
es.
Item
Q
ty.
Par
t Des
crip
tion
P
art N
umbe
r 1
-1
Mou
ntin
g B
ase
– B
rake
Cla
mp
A-4
476-
18
2 -1
T
ram
Bra
ke C
lam
p.
A-4
476-
19
3 -1
Sh
aft -
Tra
m B
rake
Han
dle.
A
-447
6-20
4
-1
VC
JT 1
" 2-
Bol
t Fla
nge
MB
-500
0-02
0 5
-1
10"
Jerg
ens
Alu
m H
andw
heel
(82
4011
00)
SA-5
000-
152
6 1
Bos
ton
Gea
r –
Bra
cket
Mod
ific
atio
n B
-446
0-13
B
7 1
VM
3538
1/2
HP
-180
0-T
EF
C-5
6C
EM
-500
0-05
9 8
1 H
F72
1L/R
-60P
S-B
5-H
-P16
-T1
(831
00)
SR-5
000-
173
7
86
12
34
5
Service Parts GuideTable of ContentsCarriage AssemblySpindle/Arbor AssembliesSpindle Base AssemblySpindle Shaft AssemblyHand Raise and Lower AssemblyPower Raise and Lower AssemblyPower Raise and Lower - Before 2003
Main Motor AssemblyEnd Truck Assemblies (Tram)Idle End Truck AssemblyOperators End Truck With Manual Carriage FeedOperators End Truck With Power Carriage FeedTram/Gantry Drive.