Model 156Roller System

Users'Manual

2 Model 156 Roller System

©Ferno-Washington, Inc.May 1995

234-1845-00

Congratulations on buying the best!

. . .and thank you for being a Ferno customer.

Ferno is known worldwide for backing its productswith people committed to customer satisfaction.

If you need any help installing, operating, or caring for this product,please let us know.

Disclaimer

This manual is not all inclusive. Safe and proper useof this product is solely at the discretion of the user.Safety warnings are included as a service to the user.All other safety measures taken by the user should bewithin and under consideration of the federal, state,and local regulations and standards concerningusage. It is recommended that training on the properuse of this product be provided before using thisproduct in an actual situation.

Model 156 Roller System 3

Table of Contents

Safety Information ............................................................................. 4

Before You Begin .............................................................................. 5

Learning about the Table

Product Description ..................................................................... 5

General Specifications ................................................................ 5

Components ................................................................................. 6

Operator Considerations .................................................................. 7

Using the Table

Guidelines for Use ....................................................................... 7

Using a Mortuary Cot with the Table ........................................ 7

Using a Casket with the Table ................................................... 8

Removing and Replacing the Table in the Table .................... 9

Maintenance Schedule................................................................ 9

Parts and Service ............................................................................ 11

Accessories and Related Products ............................................... 11

Installing the Table ......................................................................... 12

Limited Warranty ............................................................................. 14

Customer Service ............................................................................ 14

Training Record ............................................................................... 15

Maintenance Record ....................................................................... 15

Page

4 Model 156 Roller System

Safety Information

Safety AlertsSafety alerts identify hazards to avoid. The following safety alerts appear in this manual:

Improper use can cause injury anddamage. Use the table as described inthis manual.

Improper maintenance can cause injuryand damage. Maintain the table asdescribed in this manual.

Using improper parts and service cancause injury and damage. Use onlyFerno-approved parts and service.

A loose table can slide around in thevehicle and cause injury. Fasten thetable in the vehicle as described in thismanual.

Safety LabelThe following safety label appears on the table toidentify safety hazards. Follow all labelinstructions.

Bleach, phenols, and iodine can causedamage. Do not apply productscontaining these chemicals to the table.

This label reminds the user to use and maintainthe product as described in the users' manual.

Bloodborne Disease NoticeOSHA requires employers to protect workers fromworkplace exposure to bloodborne diseases likeHIV-1 and hepatitis. To reduce the risk ofexposure when using the table, follow themaintenance instructions in this manual.

For more information, contact:U.S. Department of Labor, OSHAOffice of Public Affairs, Room N-3647200 Constitution Ave., N.W.Washington, DC 20210

Improper use can cause injury and damage.

• Use and maintain the product asdescribed in the users' manual.

• Use only Ferno-approved partsand service.

WARNING

Model 156 Roller System 5

Before You Begin

Installation

Installation is required before placing the table into service. Read and follow theinstructions in Installing the Table, page 12.

Learning about the Table

Read this section to familiarize yourself with the table and its components.

Product Description

The Model 156 Roller System (table) is a devicedesigned to ease the loading and transporting ofcaskets and mortuary cots in a vehicle.

Bier pins (not supplied) and restraints help preventthe casket and mortuary cot from moving aroundin the vehicle during transport.

The table secures to the mounting plates installedon the floor of the vehicle. The table can be easilyremoved so the vehicle can be used for otherpurposes.

Features include eight rollers, two quick-releaselock knobs, two cot restraints, and a variety of bierpin positions to hold caskets of different lengths.

Ferno reserves the right to change specifications without notice.

General SpecificationsMeasurements are rounded to whole numbers. For detailed specifications contact Ferno Customer Service(page 14).

Length .......................... 89 in .......... 226 cmWidth ............................ 24 in ............ 61 cmHeight .............................. 2 in ...............5 cm

Weight ........................... 40 lb .............18 kgLoad Limit .................. 1000 lb ...........454 kg

6 Model 156 Roller System

Learning about the Table (continued)

Components

Roller (8)

Bier Bin Hole

Bier Bin Hole

Bier Bin Holes (Front)

Lock Pin (2)

Lock Knob (2)

Bracket

Post Cup (2)

Bier Pin Holes (Back)

Buckle

Restraint (2)

Adjustable

Stationary

Bier Pins (not supplied, Accessories, page 11

Mounting Plate (2)

Model 156 Roller System 7

Operator Considerations

Skills

qOperators should know how to load and unload caskets and mortuary cots into a vehicleqOperators should have a complete understanding of the procedures described in this manual.

Training

qTrainees should follow a training plan approved by the supervisor.qTrainees should read this manual.qTrainees should practice using the table.

Test each trainee’s understanding of the table.Keep training records. A convenient form is provided on page 15.

Figure A

Using a Mortuary Cot with the TableRemove the bier pins from the table.

Load the mortuary cot (cot) onto the table (FigureA). Follow the loading instructions in the cot'susers' manual.

Using the Table

Read this section to learn how to use and maintain the table. Read Learning about the Table and OperatorConsiderations before using this section.

Guidelines for Use

• The table is for professional use only.• Use the table as described in this manual.• Use the table only when it works properly.

Improper use can cause injury anddamage. Use the table as described inthis manual.

8 Model 156 Roller System

Using the Table (continued)

Push the cot forward until the cot posts rest in thepost cups (Figure B).

Hook a restraint over the cot frame. Pull the tab totighten the restraint (Figure C).

Repeat with the other restraint.

To unload the cot, loosen the restraint by pullingthe buckle up. Unhook the restraint from the cotframe.

Unload the cot from the vehicle. Follow theunloading instructions in the cot's users' manual.

Figure D

Cot Post

Figure C

Buckle

Tab

Figure B

Using a Casket with the TablePlace a stationary bier pin in one of the front bier-pin holes.

Load the casket onto the table, and push thecasket against the stationary bier pin.

Place an adjustable bier pin in one of the backbier-pin holes (Figure D). Tighten the adjustablebier pin to secure the casket on the table.

To unload the casket from the vehicle, remove theadjustable bier pin and roll the casket off the table.

Post Cup

Restraint

Adjustable Beir Pin

Model 156 Roller System 9

Using the Table (continued)

Removing and Replacing the Table in a VehicleTo remove the table from the vehicle, push downand turn a lock knob until the lock pin is releasedfrom the mounting plate (Figure E).

Repeat with the other lock knob.

Lift the table out of the vehicle.

To replace the table in the vehicle, align a lock pinwith the slot in a mounting plate (Figure F).

Push the lock knob down, inserting the lock pinthrough the slot. Turn the lock knob left or right¼ turn until the lock pin secures in the mountingplate.

Repeat with the other lock knob.

Improper maintenance can causeinjury and damage. Maintain the table asdescribed in this manual.

Maintenance ScheduleSetting up and following a maintenance scheduleis important to the long life of this table. Follow themaintenance schedule below as a minimum.

Maintenance When using a maintenance product, follow themanufacturer's directions and read themanufacturer's material safety data sheet.

AsNeeded

EachMonth

Clean the table (page 10).

Disinfect the table (page 10).

Inspect the table (page 10).

••

•Keep maintenance records. Use the convenient form on page 15.

Contact Ferno Customer Service to order Fernocleaners and disinfectants (page 14).

Figure F

Figure E

A loose table can slide around in thevehicle and cause injury. Fasten thetable as described in this manual.

Lock Pin

10 Model 156 Roller System

Using the Table (continued)

Cleaning the TableRestraintsTo remove the restraints, pry off the buckle coverand pull the restraint from the buckle.

Place the restraints in a mesh laundry bag.Machine wash them on cold/cold using the delicatecycle and a mild detergent. Allow them to air dry.

Thread the restraints through the buckle (Figure G).

Replace the black cover.

TableClean all other surfaces of the table with warmwater and a mild detergent. Use a stiff-bristledbrush if necessary. Rinse it with warm water.Towel dry the table or allow it to air dry.

Disinfecting the TableWipe all surfaces of the table with disinfectant(Bloodborne Disease Notice, page 4). As youwipe the table down, check it for obvious damageand excessive wear. Follow the disinfectantmanufacturer's directions for use.

Bleach, phenols, and iodine can causedamage. Do not apply productscontaining these chemicals to the table.

Inspecting the TableHave your service technician or an EMSAR® service technician follow the instructions in Using the Tableand check the following:

q Are all components present?q Are the mounting plates securely attached to the floor?q Does the table attach securely to the mounting plates?q Are the restraints in good condition?

If the table does not pass the inspection, keep it out of service and see Parts and Service (page 11). Whenthe table has passed the inspection, it can be placed in service.

Figure G

Buckle Cover

Model 156 Roller System 11

Parts and Service

Using improper parts and service cancause injury and damage. Only useFerno-approved parts and service.

Use only Ferno-approved repair parts and serviceto maintain the table.

PartsTo order replacement parts, contact FernoCustomer Service (page 14).

ServiceEMSAR® is the only agent authorized by Ferno tomanage, service, and repair Ferno products.

EMSAR factory-trained technicians use Ferno-approved parts and repair procedures.

EMSAR has a franchise location serving you.Phone or fax for details.

®

1-800-73-EMSAR (Phone)513-383-1051 (Fax)

Ferno offers a complete line of accessories andrelated products for the mortuary professional.

Contact your Ferno distributor or Ferno CustomerService to order or for information.

AccessoriesModel 577-A - Adjustable Bier PinModel 577-S - Stationary Bier PinModel 576 - Bier Pin Set

Accessories and Related Products

12 Model 156 Roller System

Installing the Table

Lock Knob

Bracket

Lock Pin

Figure J

The mounting plates need to be installed on thefloor of the vehicle. The table attaches to themounting plates.

Installation of the table requires a professionalmechanic familiar with the vehicle's construction.

Contact your vehicle manufacturer about possiblehazards or vehicle warranty information beforeinstalling the table.

Figure H

Figure I

Mounting Plate

The table is designed so you can install either oneor two in a vehicle (Figures H and I).

1 - Attach the Mounting Plates to the Table

To attach a mounting plate, turn a lock knob andalign the lock pin with the slot in a mounting plate(Figure J).

Push the lock knob down, inserting the lock pinthrough the slot. Turn the lock knob ¼ turn untilthe mounting plate is attached.

Turn the mounting plate to align the holes in themounting plate with the holes in the bracket.These holes are used to mark the location of thescrew holes.

Repeat with the other mounting plate.

Tools Needed to Install a Table:• 13/16" Drill Bit• Flat-head phillips screw, 14 x 1"

• For carpeted floorGrease PencilCircular cutter or utility knife

A loose table can slide around in thevehicle and cause injury. Fasten thetable as described in this manual.

Model 156 Roller System 13

Installing the Table (continued)

2 - Position the Table on the Vehicle Floor

Position the table on the floor where you would liketo install it. Position the table so the post cups areat the rear of the vehicle. Load a cot and a casketon the table and check the following:

• Do a cot and a casket load easily onto thetable?

• Does the vehicle have a lip at the rear door oranything that interferes with the loading? If

anything interferes with the loading, callcustomer service for assistance(page 14).

• Do the rear doors close when the table isloaded?

• Will installing the table at this position damage orinterfere with electrical wiring, brake lines, the

fuel tank, etc.

If two tables are going to be installed, position thetables so they do not interfere with each other(Figure K).

After deciding the installation position for the table,mark the screw holes.

3 - If the Vehicle Floor has Carpet

Drilling through carpet may unravel the carpet. Ifthe floor is carpeted, use a grease pencil to markthe screw hole locations. Cut out the carpet(approx. ½" square) around the marks beforedrilling.

4 - Install the Mounting Plates on Vehicle Floor

Using the mounting plates as guides, drill thescrew holes (Figure L).

Insert the screws through the mounting plate intothe drill holes (Figure M). Tighten the mountingplates to the floor.

Follow the instructions in Inspecting the Table,page 10, before placing the table into service.

Figure K

Figure M

Figure L

14 Model 156 Roller System

Limited Warranty

Limited Warranty Summary

Ferno-Washington, Inc. (Ferno) warrants the products we manufacture to be free from defects in material and work-manship for one year except as follows:

(A) External finishes (gelcoat, decals, paint, etc.) are warranted for 90 days.

(B) Soft goods (webbing, vinyl, fabric, foam, etc.) are warranted for 90 days.

(C) Repairs and services are warranted for 90 days or until the end of the time period(s) above, whichever comes last.

This limited warranty applies when you use and care for the product properly. If the product is not used and cared forproperly, the warranty is void. The warranty period begins the day the product is shipped from Ferno or the day youreceive it if you have proof of the delivery date. Shipping charges are not covered by the limited warranty. We are notliable for shipping damages or damages sustained through using the product.

Limited Warranty Obligation

If a product or part is proven to be defective, Ferno will repair or replace it. At our option, we will refund the product’spurchase price. The purchaser accepts these terms in lieu of all damages.

This is a summary of the limited warranty. The actual terms and conditions of the limited warrantyand the limitations of liability and disclaimers are available upon request by calling 800-733-3766or 513-382-1451.

Customer Service

Customer service and support are importantaspects of each Ferno product.

For assistance with the Model 156 Roller System,contact Ferno Customer Service:

Ferno-Washington, Inc.Attn: Ferno Customer Service70 Weil WayWilmington, Ohio 45177-9371

Telephone ... 1-800-73-FERNO513-382-1451

Fax .................... 513-382-1191

The serial number is located on the center barunder the table.

Serial #

Model 156 Roller System 15

Training Record

Maintenance Record

Date Name Description

DescriptionDate By

234-1845-00May 1995

Printed in the USA

Proprietary NoticeThe information disclosed herein is the propertyof Ferno-Washington, Inc., Wilmington, Ohio,USA. Ferno-Washington, Inc., reserves al lpa tent r igh ts , p ropr ie tary des ign r igh ts ,manufacturing rights, reproduction use rights,and sales use rights, thereto and to any articledisclosed therein except to the extent thoserights are expressly granted to others or wherenot applicable to vendor proprietary parts.