mobile aisle mezzanines - equipto
TRANSCRIPT
Mobi
le A
isle
Fixed Drive Panel
Steel or Laminate
Available widths:
12β, 15β, 18β, 24β, 30β, 36β, 48β
Height:
Steel: 60β, 78β, 85β, 90β
Laminate: 78β, 85β, 90β
Manual Drive Panel
Steel or Laminate
Available widths:
18β, 24β, 30β, 36β, 48β
Height:
Steel: 78β, 85β, 90β
Laminate: 78β, 85β, 90β
Sprocket Options
Locking Options
Deck Skirting
Available Widths:
12β, 15β, 18β, 24β, 30β, 36β, 48β, 60β
Note: Finished End Covers are an inexpensive option to add-on to the end of the
carriage to cover mechanical components (drive shaft) extending beyond carriage.
This part can be used in place of an end panel but WILL NOT cover the shelving ends.
*Available for Fixed Carriages or opposite end of Manual or Mechanical apps.
Available Widths:
18β, 24β, 30β, 36β, 48β, 60β
Use this guideline to determine if anti-tip brackets are required:
18β wide carriage - use if shelving height is over 48β
24β wide carriage - use if shelving height is over 72β
30β wide carriage - use if shelving height is over 96β
36β wide carriage - use if shelving height is over 120β
48β wide carriage - use if shelving height is over 168β
Use the following guideline to determine the quantity of anti-tip brackets needed:
One Required per Mechanical / Manual carriage 3β-6β in length
Two Required per Mechanical / Manual carriage 7β-24β in length
Three Required per Mechanical / Manual carriage 25β-36β in length
Raised Foot BracketsFor fixed carriages located on the floor.Raised Foot Bracket - Order 2 per track.Hardware for Brackets - Order 2 per bracket.
Heavy load sprocket optionFast travel sprocket option Bumper extensions
Panel lock shown in photo
2 options: Normal or Keyed AlikePanel Lock - used to lock hand wheelTrack Base Lock - used to lock mobile carriage directly to track
Available Length: 6βNote: Deck skirt covers the exposed areas at the end of the track. The skirts attach to the decking and are manufactured in 6ft. sections. The last section is cut to length in the field to match installation requirements.
Select your Drive Panel - contβd
Drive Shaft End Covers
Mobile Aisle Systems - AccessoriesAnti Tip Brackets
Cover shown in grey for detail
purposes. Actual part is black.
WidthApprox. Height: 41/2β
75 Mobile Aisle Systems
Modular, free-standing, assembled platform.
Wide variety of decking options.
High capacity ,125lbs. per square foot.
Rugged coating/coordinating colors.
Integrates with all equipto systems/accessories.
OSHA, BOCA and IBC approved.
Increase space by at least 100%.
Easy to reconfigure, move or expand.
Avoid expensive construction.
Maximize space floor to ceiling and wall to wall.
Automotive - large and bulk parts, supplies, archives.
Education - athletic equipment, supplies, and maintenance.
Healthcare - supplies and maintenance.
Maintenance - tool cribs and parts inventory.
Manufacturing - warehouse, archival, parts/supplies and maintenance.
Military - service, maintenance, and parts/supplies storage.
Retail - display areas and backroom storage.
Design Benefits & Features
Space Utilization Advantages
Market Applications
Mezzanines
76Mezzanine
Entire Catalog.indd 76-77 11/7/08 1:30:19 PM
Mezz
anin
e Mezzanine
MezzanineNeed more space, but donβt want to move or add on? Double or triple your floor space with Equipto pre-fabricated mezzanines! These rugged elevated floors, walkways and stairways add valuable area where you need it, at a fraction of the cost of acquiring new buildings. Because of their modular design, Equipto mezzanines are economical, quickly installed and can even be re-configured on your premises as your requirements change. They are designed to integrate with other Equipto products to provide one-source space savings that are custom tailored for your individual application. Everyplace from aircraft hangars to warehouses to factories will benefit from the space saving solutions provided with Equipto mezzanines!
β’ Double floor capacity
β’ Modular design lets you add units as needed
β’ Cost-effective
β’ Customized solution to the problem of limited space
β’ Less expensive than leasing or Construction
β’ Move them within your facility
β’ Relocation to other facilities is easy
β’ Prefabricated for immediate use
Seismic code conformity available upon request.
Mezzanine uprights - triangular4β H 52046β H 52068β H 52089β H 520910β H 521012β H 5212
Mezzanine uprights - square8β H 52189β H 521910β H 522012β H 5222Note: for seismic and 16β or 20β Width beam corners.
Tubular brace for exterior corners6424 - Use with beams less than 16β long6485 - Use with beams 16β and longer
8β High
9β High
10β High
12β High
Length 4β 6β 8β 10β 12β 16β 20β Width 4β 480404 480406 480408 480410 480412 480416 480420 6β 480604 480606 480608 480610 480612 480616 480620 8β 480804 480806 480808 480810 480812 480816 480820 10β 481004 481006 481008 481010 481012 481016 481020
Width 4β 490404 490406 490408 490410 490412 490416 490420 6β 490604 490606 490608 490610 490612 490616 490620 8β 490804 490806 490808 490810 490812 490816 490820 10β 491004 491006 491008 491010 491012 491016 491020 Width 4β 410404 410406 410408 410410 410412 410416 410420 6β 410604 410606 410608 410610 410612 410616 410620 8β 410804 410806 410808 410810 410812 410816 410820 10β 411004 411006 411008 411010 411012 411016 411020 Width 4β 420404 420406 420408 420410 420412 420416 420420 6β 420604 420606 420608 420610 420612 420616 420620 8β 420804 420806 420808 420810 420812 420816 420820 10β 421004 421006 421008 421010 421012 421016 421020
Custom sizes and capacities available upon request.
- Design your Mezzanine1stSketch and define specifications, then contact Equipto.
Please contact Equipto Sales Engineering with a sketch and details of what you need, and we will customize a Mezzanine to fit your needs. Parts list and examples are for reference purposes only.
Generation IV Mezzanine Selection Chart - Most Popular Sizes
NOTE: STANDARD LOAD CAPACITY IS 125LBS./SQ.FT. UNIFORMLY DISTRIBUTED (150LBS./SQ.FT. IN SEISMIC ZONE 0).
*Mezzanine floor optionsWith LD2 Modules: No Deck, Beams on 2β centersPart No. Description
10217 Tuffdeck 4β x 8β x 11/8ββ
With LD4 Modules: No Deck, Beams on 4β centersPart No. Description
10218 Tuffdeck 4β x 8β x 3/4ββ Use with RFD
10248PLY Plywood 4β x 8β x 3/4ββ Use with RFD
RFD 1sq. ft. roof deck (for 3/4ββ Tuffdeck or Plywood)
BRG 1sq. ft. bar grating (no subfloor required)
Contact Equipto for fire retardant Tuffdeck.
4 types to choose from:
Flooring
Anti-Skid Tuffdeck Economical Bar Grating Perforated Steel Grating Solid Steel Grating
Select your flooringChoose Mezzanine Module:PG - Perforated Steel GratingSG - Solid GratingLD2 - No Deck, beams on 2β centers*LD4 - No Deck, beams on 4β centers*Mezzanine Module Part Number + Suffix = Part No. Ex: 490812LD2
Select your mezzanine module1. Select Mezzanine Module and Flooring.2. Select Stairways and Platforms.3. Select Railings, Drop Gates and Accessories.
77 Mezzanine 78Mezzanine
Entire Catalog.indd 78-79 11/7/08 1:30:38 PM
Mezz
anin
e Mezzanine
Stairways and Platforms
Stairways are hot dipped galvanized except for railings which come in safety yellow only.
Landing Anchor Bracket (Supplied)Pre-drilled, 3β to 41/2β, for mounting stairways to landings.
Base Anchor Bracket (Supplied)Pre-drilled, 3β bracket for mounting stairways at base.
β’ Galvanized steel stairway systems for safe, convenient access to all levels β’ Savings to you in time and money β’ Completely prefabricated for quick assemblyβ’ One-third the cost of building your own unit from structural steelβ’ Over 30 sizes meeting or exceeding OSHA federal standardsβ’ Adaptable to all types of installationsβ’ Prefabricated for indoor or outdoor use, permanent or temporaryβ’ Heights from 3β to 12β 3β with four tread widths availableβ’ Non-skid, perforated, galvanized grating
Rise Run 24β Tread 30β Tread 36β Tread 48β Tread Min/Max Min/Max Width Width Width Width Part No. Part No. Part No. Part No.3β0β/3β5β 3β0β/3β4β 924F04 930F04 936F04 948F043β6β/4β0β 3β9β/4β2β 924F05 930F05 936F05 948F054β1β/4β8β 4β5β/5β0β 924F06 930F06 936F06 948F064β9β/5β4β 5β2β/5β9β 924F07 930F07 936F07 948F075β5β/5β11β 5β11β/6β6β 924F08 930F08 936F08 948F086β0β/6β6β 6β8β/7β4β 924F09 930F09 936F09 948F096β7β/7β3β 7β5β/8β1β 924F10 930F10 936F10 948F107β4β/8β2β 8β2β/8β9β 924F11 930F11 936F11 948F118β3β/8β9β 8β10β/9β4β 924F12 930F12 936F12 948F128β10β/10β2β 10β4β/11β5β 924F14 930F14 936F14 948F1410β3β/12β3β 12β8β/14β11β 924F17 930F17 936F17 948F17Overall width of stairway is 3β greater than tread width.
Stair tread solid panels to close vertical rise: (Order one per stair tread)
30ββ #930FRC36ββ #936FRC48ββ #948FRC
OSHA Stairways
936F11
BOCA Stairways
IBC Stairways
936U17
β’ Available in 36β or 48β widthsβ’ Heights to 12β 3ββ’ Pre-cut and drilled for fast, easy installationβ’ One-piece, welded upright frames with support beamsβ’ Galvanized steel perforated floor provides non-skid tractionβ’ Weight-bearing capac ity of 150 lbs. per sq. ft.
Where conformity with Uniform Building Code (UBC) or Building Officials & Code Administrators International Inc. (BOCA) is required, these stairways are the answer. Seismic code conformity available upon request. Stairways are hot dipped galvanized except for railings which come in safety yellow only.
Rise Run 36β Tread 48β Tread Min/Max Min/Max Width Width Part No. Part No. 3β0β/3β6β 4β8β/4β11β 936U5 948U5 3β7β/4β0β 5β7β/5β11β 936U6 948U6 4β1β/4β7β 6β6β/6β10β 936U7 948U7 4β8β/5β1β 7β5β/7β10β 936U8 948U8 5β2β/5β10β 8β4β/8β10β 936U9 948U9 6β0β/7β0β 10β1β/10β9β 936U11 948U11 7β1β/8β2β 12β0β/12β9β 936U13 948U13 8β3β/9β4β 13β10β/14β6β 936U15 948U15 9β5β/10β6β 15β8β/16β4β 936U17 948U17 10β7β/12β3β 18β5β/19β4β 936U20 948U20
Rise Run 36β Tread 48β Tread Min/Max Min/Max Width Width Part No. Part No. 3β0β/3β6β 4β8β/4β11β 936IBC5 948IBC5 3β7β/4β0β 5β7β/5β11β 936IBC6 948IBC6 4β1β/4β7β 6β6β/6β10β 936IBC7 948IBC7 4β8β/5β1β 7β5β/7β10β 936IBC8 948IBC8 5β2β/5β10β 8β4β/8β10β 936IBC9 948IBC9 6β0β/7β0β 10β1β/10β9β 936IBC11 948IBC11 7β1β/8β2β 12β0β/12β9β 936IBC13 948IBC13 8β3β/9β4β 13β10β/14β6β 936IBC15 948IBC15 9β5β/10β6β 15β8β/16β4β 936IBC17 948IBC17 10β7β/12β3β 18β5β/19β4β 936IBC20 948IBC20
Stair tread solid panels: (to close vertical rise) (Order one per stair tread)
30ββ #930URC
36ββ #936URC
48ββ #948URC
Stair tread solid panels: (to close vertical rise)
(Order one per stair tread)
30ββ #930IBCRC
36ββ #936IBCRC
48ββ #948IBCRC
Riser covers for IBC stairways are included in the above preconfigured units.
79 Mezzanine 80Mezzanine
Entire Catalog.indd 80-81 11/7/08 1:30:58 PM
Mezz
anin
e Mezzanine
Description Platform Width Platform Depth Floor Height Part No.
A. Platform for Use 6β 970-06 Straight Through 48β 48β 8β 970-08 Order 36β Wide Stairs 10β 970-10
B. Platform for 90Β° Turn, 6β 970-06 Left or Right 48β 48β 8β 970-08 Order 36β Wide Stairs 10β 970-10
C. Platform for 180Β° Turn 6β 971-06 Order 36β Wide Stairs 96β 48β 8β 971-08 10β 971-10
Platforms
Platform landing is used for straight through passage with stairway proceeding upward.
For a 90-degree angle, this platform landing configuration assembles either to right or left.
The 180-degree turn plat-form is used in tight areas to conserve space.
βStack-of-StairsβEquipto can build a βstack-of-stairsβ and platform landings to almost any height.
Ask an Equipto engineer to quote your requirements. Contact your Equipto representative.
A. B. C.
Note: Stairways and shipβs stairs should be ordered equal to or narrower than catwalk width.
Ideal for machinery repair, inspection or observation, Equipto Bridge Catwalks can be combined with stairways and shipβs stairs to create structures. Ver satile, pre-fabricated for easy assembly
and engineered for maximum safety and performance.
β’ Catwalks feature rugged mezzanine frames, 42β high safety railings and 4β high kickplatesβ’ Choose ships stairs or stairways for accessβ’ 2 heights, 2 lengths and add-on units available
Floor Height Vertical Clear Walkway Length Walkway Width Catwalk Part No.
6β high unit735/8β 631/2β 2β 48β 976S02735/8β 631/2β 4β 48β 976S04735/8β 631/2β 6β 48β 976S06735/8β 631/2β 8β 48β 976S08735/8β 631/2β 10β 48β 976S10735/8β 603/4β 12β 48β 976S12735/8β 58β 16β 48β 976S16735/8β 56β 20β 48β 976S20
8β high unit975/8β 871/2β 2β 48β 977S02975/8β 871/2β 4β 48β 977S04975/8β 871/2β 6β 48β 977S06975/8β 871/2β 8β 48β 977S08975/8β 871/2β 10β 48β 977S10975/8β 843/4β 12β 48β 977S12975/8β 82β 16β 48β 977S16975/8β 80β 20β 48β 977S20
10β high unit1215/8β 1111/2β 2β 48β 978S021215/8β 1111/2β 4β 48β 978S041215/8β 1111/2β 6β 48β 978S061215/8β 1111/2β 8β 48β 978S081215/8β 1111/2β 10β 48β 978S101215/8β 1083/4β 12β 48β 978S121215/8β 106β 16β 48β 978S161215/8β 104β 20β 48β 978S20
Stairways Tread Overall Horizontal Stairway Width Width Stair Run Part No.
36β 39β 8β2β 936F11
36β 39β 10β4β 936F14
Shipβs stairs Tread Overall Horizontal Ladder Width Width Stair Run Part No.
30β 35β 35β 930L08
30β 35β 41β 930L10
Catwalks and Walkways
81 Mezzanine 82Mezzanine
Entire Catalog.indd 82-83 11/7/08 1:31:16 PM
Mezz
anin
e Mezzanine
Equiptoβs Shipβs Stairs provide safe, multi-level access up or down to mezzanines, roofs, plat-forms, pits, trenches and wells. Extended hand rails and non-skid treads provide added safety.
#924 Stair Treads are 233/4β wide and 71/4β deep. #930 Stair Treads are 293/4β wide and 71/4β deep. Overall width of #924 stair is 29β.
Overall width of #930 Stair is 35β. Stair inclines are 75 degrees to the horizontal plane.
Stair Crossover Bridge
Shipβs Stair Crossover Bridge
930L08 924L05
β’ Idealwherespaceisatapremiumβ’ Deep,non-skidtreadsprovide firm footingβ’ Widehandrails(21/2β) extend 42β above top stair treadβ’ Coordinatewithmanyother Equipto products
Crossover bridgesPrefabricated crossover bridges provide safe walkways over conveyors, ducts, pipes and other obstacles. Use them for observation platforms - in plants or out in the field.
Stair crossover bridges Part No. Part No. Part No. A B C D 24β Stair* 30β Stair 36β Stair Vertical Length at Overall Overall Tread is Tread is Tread is Clearance 36β Height Height Length 27β Overall* 33β Overall 39β Overall
31β β 6β21/2β 9β11β 924B04* 930B04 936B0439β 4β2β 6β101/2β 11β5β 924B05* 930B05 936B0547β 5β8β 7β61/2β 12β10β 924B06* 930B06 936B0655β 7β1β 8β21/2β 14β4β 924B07* 930B07 936B0763β 8β7β 8β101/2β 15β9β 924B08* 930B08 936B0871β 10β1β 9β61/2β 17β3β 924B09* 930B09 936B0979β 11β6β 10β21/2β 18β9β 924B10* 930B10 936B1088β 13β0β 10β111/2β 20β2β 924B11* 930B11 936B11Items on this page hot dip galvanized except railings, which are safety yellow.*The 24β Stair Tread does not meet OSHA standards.
Shipβs stair crossover bridgesA B C D Part No. Part No. Height Length at Overall Overall 24β 30β 36β Height Height Length Tread Width Tread Width
42β 34β 7β2β 5β9β 924X04 930X0454β 40β 8β1β 6β3β 924X05 930X0565β 46β 9β1β 6β10β 924X06 930X0677β 52β 10β1β 7β4β 924X07 930X0788β 59β 11β0β 7β10β 924X08 930X08100β 65β 12β0β 8β4β 924X09 930X09112β 71β 12β11β 8β10β 924X10 930X10123β 77β 13β11β 9β5β 924X11 930X11
C
B
A
31β
D
D
BA
C
48β
Shipβs Stairs and Bridges
β’ Ready-madeforfastassembly,nocuttingorweldingβ’ Galvanized,non-skidstepsandplatformβ’ MeetOSHAstandardsβ’ Distributedloadcapacityof150lbs.persquarefoot
There is a 8β rise from tread to tread. The tread is 13/4β in height. The opening is about 61/4β. (spacebetweensteps)
For Floor Horiz. Tread Overall Heights of: Run Width Width Part No.
3β8β 1β11β 24β 27β 924L04 to 4β71/2β 1β11β 30β 33β 930L04
4β71/2β 2β2β 24β 27β 924L05 to 5β7β 2β2β 30β 33β 930L05
5β7β 2β5β 24β 27β 924L06 to 6β6β 2β5β 30β 33β 930L06
6β6β 2β8β 24β 27β 924L07 to 7β6β 2β8β 30β 33β 930L07
7β6β 2β11β 24β 27β 924L08 to 8β5β 2β11β 30β 33β 930L08
8β6β 3β2β 24β 27β 924L09 to 9β5β 3β2β 30β 33β 930L09
9β51/2β 3β5β 24β 27β 924L10 to 10β5β 3β5β 30β 33β 930L10
10β5β 3β8β 24β 27β 924L11 to 11β5β 3β8β 30β 33β 930L11
77209510
Optional extension postsOptionalExtensionPosts(PartNo.9510)permitadjustmentofmezzaninesin 2β increments up to 2 feet higher than standard to accommodate tall machines, additional Equipto products, or a sloping floor. Order with original mezzanine to secure proper posts. Four required for each mezzanine module.
Mezzanine stacking bracketBrackets(4required)fastenupperandlowerposts to permit double-decking of same-size mezzanines. PartNo.7720-4βx4βx3βH
Height Width of Gate Part No.42β 44β 78134G42β 68β 78136G42β 88β 78138GNote:Gate78138Gismadeupof two 44β frames. One opens to each side.
Length Height Specifications Part No.
42β 1linearfoot 900002Rail42β 1linearfoot 910003Rail42β 1linearfoot 800002Rail**For connection directly to grating.
Railings and KickplatesUsed to designate 1 running foot of railing, complete with rails, posts, kickplates and hardware. Attaches to mezzanine beam.PartNo.90000
Drop gatesPivots upward - no floor space needed to operate gate.
β’ Maximizespaceβ’ Doubleortriplecapacitywithout sacrificing valuable floor spaceβ’ Buildingupismoreeconomical and efficient than building outβ’ Solidlysupportedbyweldeduprightsβ’ Precisionengineered
β’ Significantlyincreased productivity and profits β’ PrefabricatedmezzaninesmeetOSHA. BOCA,IBC,Seismic,andothercodes, as requested.β’ 125lbs.persq.ft.ormoreof uniformly distributed weight. β’ 150lbs.persq.ft.inseismiczone0only
3rd - Railings and Drop Gates
AccessoriesExtension posts and stacking brackets
83 Mezzanine 84Mezzanine
Mezz
anin
e
Stair treadsFor interior or exterior use, Equipto perforated grating stair treads provide sure traction and maximum rigidity. Exclusive, non-skid treads with 11/2β flange are self-cleaning and virtually maintenance free. Galvanized construction provides lasting, corrosion-resistant wear.
Shipping Description of Bundle Weight (lbs.) Part No.10 super duty angles 11/2ββ x 3ββc x 12 gauge (.104ββ), 12β long 175 5712-10
Corner gussetwhen used as corner brace, this 2ββ x 77/8β gusset adds strength and rigidity to slotted angle units.
Equipto angle cutterOne stroke makes a clean cut. Strong enough to make thousands of cuts through both Heavy and Super Duty angle. Top Blade Part No. 2711, Lower Blade Part No. 2710.
Angle Cutter - 10213
6460
5700
Width Length Height Part No.71/4β 24β 11/2β 16362WS
71/4β 30β 11/2β 16361WS
71/4β 36β 11/2β 16363WS
71/4β 48β 11/2β 16364WS
83/4β 24β 11/2β 16162WS
83/4β 30β 11/2β 16161WS
83/4β 36β 11/2β 16163WS
83/4β 48β 11/2β 16164WS
117/8β 24β 11/2β 16142WS
117/8β 30β 11/2β 16141WS
117/8β 36β 11/2β 16143WS
117/8β 48β 11/2β 16144WS
16362WS 16162WS
β’ Recommended for mezzanines, platforms, catwalks, and multi-level areas β’ Covers troughs, pits, and building walkways around machineryβ’ High strength one-piece channel constructionβ’ Cutting marks are provided on 6β centers to simplify on-the-job measurements and cuttingβ’ High structural strength with a minimum of weightβ’ Perforated oval hole grating provides raised nubs for 360Β° traction and safe walking
Part Numbers and stock sizes for Perforated Steel GratingWidth and Flange Lengths of Panels (Actual Length 1/4β Less Than Shown)
24β 30β 36β 48β 72β 96β 120β 144β
71/4β x 11/2β
for 71/2β centers #16362 #16361 #16363 #16364 #16366 #16368 #16370 #16372
83/4β x 11/2β for 9β centers #16162 #16161 #16163 #16164 #16166 #16168 #16170 #16172*
117/8β x 11/2β for 12β centers #16142* #16141* #16143* #16144* #16146* #16148* #16150* #16152*
* For solid grating in these sizes only, add SG to Catalog No.
Grating Anchor (close up shown on right)Dish-shaped Anchors permit recessed bolt attachment of hanging lights, etc., to decking.Part No. 10315 Bolt and Nut are required for each grating anchor
Bolt and NutUse 5/16β x 2β bolts with anchors, or your own bolts of any length.Part No. 13194
Grating Splicer (pair)Splicers connect two grating panels end-to-end, without having ends over supports.Part No. 9549-2
Galvanized steel floor gratingAssures non-skid safety for high load capacities, with minimum deflection. An exceptionally high strength-to-weight ratio makes it suitable for the most demanding jobs with unlimited versatility. Strong, fast to install, and available in sizes appropriate for everything from trench coverings to floors for entire mezzanine structures.
85 Mezzanine
WorkcentersElectrical, fluid and air supplies in convenient locations
Wide selection on sizes and styles
High capacity tops and drawers
Continuous row assemblies
Wood, steel, stainless steel, laminate and ESD (anti-static) tops
Production boosters, mobile kits, drawers and locks
Efficiently organize work areas
Tools and storage space are combined into one area
Ergonomic design increases productivity
Automotive - service, parts and office
Education - office and maintenance
Healthcare - labs, maintenance, and office
Maintenance - service and parts
Manufacturing - in-plant offices, work cells, and maintenance
Military - service, maintenance, and parts
Office - customer service, shipping/receiving
Design Benefits & Features
Space Utilization Advantages
Market Applications
86Workcenters
Entire Catalog.indd 86-87 11/7/08 1:31:46 PM