mnual merge

TS 6200-10Angled-belt conveyor

Operating instructions

2

Operating instructions: Angled-belt conveyor TS 6200-10Version 2.0, 13.01.2011

Product Angled-belt conveyor TS 6200-10

Manufacturer TRANSNORM SYSTEM GmbHFörster Str. 2D-31177 Harsum

Tel. +49 (0) 5127 4020Fax +49 (0) 5127 4400

[email protected]://www.transnorm.de

Documentation Operating instructions

Version 2.0, 13.01.2011

Subject to technical modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval.

Edition V 2.0 Initial version

Contents 3

Contents

Applicable documents ................................................................................................................ 7EC Declaration of Incorporation ........................................................................................................... 7

Introduction .................................................................................................................................... 9Purpose of the document ..................................................................................................................... 9� Validity ............................................................................................................................................ 9� Illustrations ..................................................................................................................................... 9� Using the operating instructions ................................................................................................... 10Copyright protection ........................................................................................................................... 10Service................................................................................................................................................ 11Warranty ............................................................................................................................................. 11

Safety ............................................................................................................................................... 13Operating conditions........................................................................................................................... 13� Intended Use ................................................................................................................................ 13� Impermissible operating conditions .............................................................................................. 14� Responsibilities of the operating company / integrator ................................................................. 14Safety equipment ................................................................................................................................ 15Qualifications ...................................................................................................................................... 16Residual risks ..................................................................................................................................... 18

Description .................................................................................................................................... 21Technical description .......................................................................................................................... 21Main dimensions................................................................................................................................. 22Conveyor configurations ..................................................................................................................... 23Technical data ..................................................................................................................................... 24 Parts of the machine .......................................................................................................................... 26Parts of the machine ........................................................................................................................... 27Motor types ......................................................................................................................................... 28

Transportation and installation ............................................................................................. 29Machine delivery ................................................................................................................................. 29� Unpacking the machine ................................................................................................................ 29� Laying up the machine for prolonged periods .............................................................................. 29� Disposing of packaging materials ................................................................................................. 30Installing the machine ......................................................................................................................... 30� Foundation requirements.............................................................................................................. 30� Permissible operating conditions .................................................................................................. 30In-company transportation .................................................................................................................. 31� Auxiliary materials ........................................................................................................................ 32Transportation with industrial truck or crane ....................................................................................... 34

Contents4


Final installation on site ...................................................................................................................... 35� Assembly ...................................................................................................................................... 35� Installation .................................................................................................................................... 35� Electrical connection ..................................................................................................................... 37

Operation ....................................................................................................................................... 39Commissioning ................................................................................................................................... 39Commissioning and start-up after maintenance ................................................................................. 39Normal operation ................................................................................................................................ 41Shut-down........................................................................................................................................... 41

Maintenance and care ............................................................................................................... 43Maintenance ....................................................................................................................................... 43� Motor maintenance ....................................................................................................................... 43� Gear unit maintenance ................................................................................................................. 43Lubricants ........................................................................................................................................... 44Maintenance schedule ........................................................................................................................ 44Cleaning and care............................................................................................................................... 45

Repairs ............................................................................................................................................ 47Spare parts procurement .................................................................................................................... 47Working equipment ............................................................................................................................. 47Tightening torque ................................................................................................................................ 48Protective devices............................................................................................................................... 49Removing/installing side guide ........................................................................................................... 50Changing conveyor belt ...................................................................................................................... 51Slackening/tensioning conveyor belt .................................................................................................. 61Replacing gear motor ......................................................................................................................... 65Replacing drive pulley ......................................................................................................................... 67Changing tail pulleys ........................................................................................................................... 74Checking/changing belt guide station ................................................................................................. 80Changing rubber spring element ........................................................................................................ 83

Troubleshooting .......................................................................................................................... 85What to do if ... .................................................................................................................................... 85Motor and gear unit ............................................................................................................................. 86

Decommissioning and disposal ........................................................................................... 87Main components of the machine ....................................................................................................... 87

Contact ............................................................................................................................................ 89Headquarters ...................................................................................................................................... 89Subsidiaries, branches and distributors worldwide ............................................................................. 89Service branches - Germany .............................................................................................................. 91Suggestions and information .............................................................................................................. 92

Contents 5

Contents6


Applicable documentsEC Declaration of Incorporation

7

Applicable documents

EC Declaration of Incorporation

Applicable documentsEC Declaration of Incorporation

8


IntroductionPurpose of the document

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Introduction

Purpose of the document

These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc-tive, in accordance with its intended use. Carefully read through these oper-ating instructions before starting up the machine for the first time. For further technical information, please refer to the order confirmation supplied sepa-rately.

The following sections provide information on the topics listed below:

� Safety while working with the machine

� Technical specifications

� Transporting, installing and placing the machine into operation

� Machine care and maintenance

� Machine repairs

� Fault detection and correction

� Taking the machine out of operation and disposal

Validity

These operating instructions apply to the operating company and all persons working on or with the machine.

Illustrations

The illustrations show a simplified schematic representation of the machine. We reserve the right to make technical modifications during the course of further development. If the installation procedure is not described it has to be carried out in reverse order of removal.

Due to the many possible variations in our conveyors, details in the illustra-tions may vary from the delivered machine. For the exact technical specifica-tions of your conveyor, please refer to the order confirmation.

IntroductionCopyright protection

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Using the operating instructions

Different aspects are identified by different written formats. Important infor-mation is additionally marked by special symbols. The following examples explain the different symbols.

Copyright protection

This publication must be treated confidentially. It is intended only for internal use by authorised persons. It must not be communicated to third parties without the written approval of TRANSNORM SYSTEM GmbH.

All documents are protected as defined by copyright law. The transfer and duplication of documents, also by way of extract, is strictly prohibited. Non-compliance shall be prosecuted and subject to the payment of compensa-tion.

DANGER

This is a warning! Here you will find a description of the type and

source of the danger.

Danger to life and limb or damage to the machine, other objects or the envi-ronment.� You must take this action to avert the danger.

This is advice. Notes provide additional information and suggestions.

� This is a single, complete activity.

1. This is the first step in a series of activities.� This is a visible result of a series of activities.

� You have met a target. The activity has been completed.

� You have completed an entire procedure.

IntroductionService

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Service

Our service personnel are at your disposal for all technical information regarding our products and their correct use.

Please provide the following information when making inquiries or ordering spare parts:

� Machine type

� Order / project number

� Item number

You will find this information on the type identification label of your machine. It is located in the vicinity of the drive unit.

Example of TRANSNORM SYSTEM GmbH type identification label

You will find our contact data at the back of these operating instructions.

Warranty

We shall accept no responsibility for any defects or damage caused by inap-propriate use, operating errors or incorrect servicing and maintenance. We expressly point out that only genuine spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used.

Providing no other contractual agreements have been concluded, the warranty period shall start on the day of delivery or "ready for dispatch" notice.

Please submit any warranty claims immediately after detecting the defect. Quote the order (project) and item number when making a claim.

The warranty is solely governed by warranty legislation. Claims outside this legislative scope shall be excluded.

Please note that the warranty shall be rendered null and void in the case of:

� Misuse

IntroductionWarranty

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� Deficient connections and installations which are not part of our scope of delivery and services

� Incorrect use of control systems

� Use of non-genuine spare parts and accessories

� Conversions or structural modifications which have not been authorised by us in writing

Wearing parts are generally excluded from the terms of warranty.

SafetyOperating conditions

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Safety

Operating conditions

The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop-ments.

Nevertheless, there may be dangers arising from the machine under the following circumstances:

� Use not for its intended purpose

� Improper use

� Impermissible operating conditions

� Failure to comply with these installation and operating instructions

� Failure to comply with the general safety regulations during transport and installation

Intended Use

The machine illustrated on the front page is approved solely for the purpose of transporting unit loads corresponding to requirements defined in the performance specification and is intended to be integrated in a fully auto-matic intralogistic system with a master controller.

Use other than or use that goes beyond that specified is deemed as not for its intended purpose and is therefore prohibited.

Never use the machine to transport persons.

It may only be used in a protected industrial environment with restricted access.

The manufacturer accepts no liability for damage arising from improper use of the machine.

SafetyOperating conditions

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Impermissible operating conditions

Do not operate the machine under the following conditions:

� There are people or objects in the hazardous areas

� Safety devices are not working or have been removed

� The machine is malfunctioning or damaged

� Maintenance intervals have been exceeded

� Operating parameters have been changed without authorisation

Responsibilities of the operating company / integrator

Machine safety can only be guaranteed when all necessary measures have been implemented. The operating company/integrator is responsible for planning and implementing appropriate measures.

These operating instructions are an integral part of the machine. When selling the machine, the operating company must pass on this document to the buyer.

The operating company/integrator of the machine is responsible for its safety. This applies especially to:

� The installation as a complete machine with functioning and compliant safety devices.

� The incorporation of the machine in such a way that no additional danger/hazards are created.

� The safety of all persons in the vicinity of the machine.

� Trouble-free operation of the machine.

Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:

� Ensure that all work on the machine is carried out by qualified and authorised personnel.

� Make sure all operators are familiar with the safety devices.

� Ensure the machine and its surroundings are always tidy and clean.

� Provide safety equipment for operating personnel. Make sure the protec-tive clothing is worn.

� Provide instructions on how to proceed and behave in case of accidents and emergencies.

� Define issues relating to occupational health and safety as well as envi-ronmental protection.

SafetySafety equipment

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Operating the machine trouble-free Implement the following measures to ensure trouble-free operation of the machine:

� Ensure that the operating instructions are complete, in legible condition and accessible to all personnel at all times.

� Only operate the machine when fully functional.

� Routinely check the operability of the machine and the safety equipment.

System layout Observe the following basic safety principles when connecting several separate components to form an overall system:

� Install isolating safety devices in areas of pulleys, apex bends, roller arches, conveyor gates and transfer drives.

� In the vicinity of a transfer drive or a conveyor gate, the belt must have the same speed or run faster in the outfeed area than in the infeed area.

� The national safety regulations valid in the country of use as well as additional sector-specific requirements shall apply.

Commissioning This conveyor system is "partly completed" machinery as defined in the Machinery Directive 2006/42/EC, Article 2g. Intralogistic func-tionality can only be achieved through the use of a corresponding control system and if necessary other (partly completed) machinery. It must not be put into service until it has been ascertained that the partly completed machinery which is the subject of this documentation or the machinery into which it is to be incorporated are in conformity with the essential require-ments of the Machinery Directive.

Safety equipment

Various covers are installed on the machine to prevent limbs being drawn in and crushed. These safety and protection facilities are listed in the following.

If the purchasing agreement specifies that certain safety devices are not included in the scope of delivery, the operating company/integrator must assess the potential dangers in accordance with the Machinery Directive.

It is strictly prohibited to disable, bypass or remove safety devices. These elements may be temporarily removed only for maintenance and repair purposes.

Refer to the maintenance schedule for information on inspection intervals.

SafetyQualifications

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Overview of safety devices

Qualifications

Installation, maintenance and repair work as well as commissioning demand specialist know-how and qualification of the personnel above and beyond that required in normal operation.

We recommend that only technical personnel specifically trained and author-ised by TRANSNORM SYSTEM GmbH are used.

All personnel working on the machine must meet the following requirements:

� They must be capable of carrying out the required work and sufficiently qualified

� They must be instructed in machine operation

� They must be familiar with the safety equipment

Safety devices on the Angled-belt conveyor TS 6200-10

Item Description

1 Drive station cover (both sides)

2 Finger guard, drive station

3 Lower guide station cover

4 Finger guard, drive shaft

5 Lower conveyor belt cover

6 Upper pulley station cover

7 Lower pulley station cover

357 6

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4

SafetyQualifications

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� They must have read and understood these operating instructions and especially the relevant sections relating to their work

� They must be familiar with the basic requirements relating to occupa-tional health and safety as well as the accident prevention and branch-specific regulations

These operating instructions differentiate between the following groups of persons:

The following work is to be carried out by specialised personnel only:

Definition of person groups

Person groups Definition

Operating company The operating company is defined as the person responsible for deployment of the machine for its intended purpose and having the machine operated by suitable and instructed persons

Integrator The integrator installs the partly completed machinery for the operating company and integrates it into a system of machines with a master controller and safety technology. (Responsible for ensuring conformity of the overall system)

Operating personnel

Personnel who are appropriately instructed by the operating company in the� Operational sequences of the machine� Operating procedures� Possible hazards involved with incorrect operating proce-

dures� Safety devices and measures

Technical personnel

Are technically qualified and authorised by the operating company to carry out specific tasks such as installation, main-tenance and troubleshooting. Corresponding training in theory and practice is a prerequisite.

Work requiring specialised knowledge

Activities Definition

Working on pneu-matic components

Specialist knowledge and experience in the use of pneumatic components

Working on elec-trical components

Electrician. Or: Instruction. The work may be carried out under the guidance and supervision of an electrician in accordance with the codes of electrical engineering practice

SafetyResidual risks

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Residual risks

The safety devices on the conveyor are designed to prevent injuries. For some tasks, however, it is unavoidable to enter the danger zone. An element of risk therefore always remains.

The following table will enable you to detect and avoid fundamental hazards. By taking appropriate steps you can already avoid risks from the very outset.

Residual risks regarding the machine

Danger Cause Preventative measures

Danger of fatal injury

Inadvertent start-up of the conveyor during maintenance

Effectively interrupt all oper-ating equipment, effectively prevent the pneumatics from being switched on inadvert-ently

Electrical energy Shut-down:� Disconnect power supply� Secure to prevent re-start� Measure to ensure the

power supply is discon-nected

Falling or slipping of loads Transport and installation:� Observe the permissible

lifting load capacity of lifting gear.

� Observe the centre of gravity of the machine.

� Secure the machine/lifting gear to prevent it slipping


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Risk of injury Sharp-edged machine parts Wear appropriate protective clothing when working on the conveyor

Rotating shafts Adjustment:� Never grasp rotating parts� Wear close-fitting protec-

tive clothing� Have second person assist

Falling machine parts Maintenance/disassembly:� Support heavy parts (espe-

cially motors)� Never step under or grasp

loose parts

Hot electric motors Before touching:� Allow to cool down� Wear suitable, thick protec-

tive clothing

Load pile-up� Carefully observe conveyor

system� Keep limbs away from the

conveyed loads

Damage to the environment

Leaking operating fluids� Collect operating fluids in

suitable containers.� Dispose of waste oil, lubri-

cating grease, cleaning agents containing solvents and similar products correctly.

Residual risks regarding the machine (contd.)

Danger Cause Preventative measures


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DescriptionTechnical description

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Description

The Angled-belt conveyor TS 6200-10 is designed as a merge (M) conveyor and as a divert (D) conveyor with an angle of 30° and 45° on one level. It is designed for indoor use at ambient temperatures from +5°C to +40°C and is well suited to handle the movement of packaged goods or passenger baggage. Applications include use as a connecting conveyor at a sorter or as a merging unit on a collecting conveyor or carousel. Both versions of the angled-belt conveyor (merge and divert) are strictly unidirectional, therefore reverse direction operation is not possible..

Technical description

The Angled-belt conveyor TS 6200-10 is fundamentally designed as a continuous, straight-cut belt that is operated on one level and driven by a drive station. The three tail pulleys ensure the belt reliably wraps around the drive pulley without the need to remove them for maintenance purposes.

On the tail pulley end, the belt is guided by two fixed edges and a tail pulley which is positioned between these edges in direction of belt movement. The angled position of the tail pulley is realised by the angled arrangement of these elements.

A guide station mounted in the lower strand immediately exerts a counter-force on the belt as soon as it tends to drift to one side due to external influ-ences.

The drive pulley of the conveyor is coated and transmits the drive power over its entire length by means of frictional contact. In addition, a preten-sioned contact spindle effectively increases the strand force. The belt tension required for reliable operation of the belt is ensured by the back-up roller equipped with coil springs. The required torque is provided by a shaft-mounted gear motor always mounted on the long side of the conveyor.

DescriptionMain dimensions

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Main dimensions

Please refer to the performance specifications of your order confirmation for the dimensions of the conveyor specifically designed for your application. Application-specific dimensions are given as variables.

Main dimensions TS 6200-10 top view. Example illustration of main dimensions

Variables used

Variable Description

LF Nominal length

wN Nominal angle

BN Nominal width

HF Conveying height

BFLI Overall side guide width (optional)

HF Side guide height (optional)

DescriptionConveyor configurations

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Conveyor configurations

Four configurations of the TS 6200-10 are possible. They are defined as illustrated below.

Possible configurations TS 6200-10

D-ARHD-ALH

M-ARHM-ALH

Drive station Drive station

Drive stationDrive station

Pulley stationPulley station

DescriptionTechnical data

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Technical data

For the technical data regarding your specific machine, please refer to the performance specifications of your order confirmation. The general technical data or specifications are listed below.

Mechanical data TS 6200-10 Angled-belt conveyor

Description Data

Versions (rF) D-ALH (divert left)D-ARH (divert right)M-ALH (merge left)M-ARH (merge right)

Nominal width (BN) 500 600 800 1000 mm

Nominal angle (wN) 30° 45°

Nominal length (LF), max. 2500 mm

Nominal length (LF), min. wN [°] / BN [mm

500 600 800 1000

30° 1500 1550 1750 1900

45° 1250 1300 1400 1500

Conveying height (HF) min. 300 mm

Basic frame Welded steel frame andbolted aluminium structure

Belt bed Phenol resin board, 21 mm thick

Pulley diameter 160 mm

Conveyor belt type (YG) PU-coated two-layer belt with woven polyester inlay

Load max. 50 kg (depending on conveying speed)

Conveying speed (vF) max. 138 m/min

Drive power (PN) max. 3.0 kW

Type of drive Shaft-mounted gear motor

Electrical data

Description Data

Motor voltage supply Standard: 230 V/400 V AC 50 Hz,see motor type identification label for variations

Motor brake voltage Standard: 230 V AC/400 V AC, see motor type identification label for variations

Type of protection Standard: IP55, not explosion protected

DescriptionTechnical data

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Installation location requirements

Description Data

Ambient temperature 5 °C to +40 °C, temporarily up to +50 °C (max. 1h)

Relative humidity max. 80 %

Ambient atmosphere Normal atmosphere, no potentially explosive atmosphere, not containing oil or gas, no corrosive components

Installation Indoors - well protected from rain; only securely bolted to solid base

Other data

Description Data

Year of construction See type identification label

Noise emission The sound pressure level measured in accordance with DIN 45635/Part 27 is less than 77 dB(A).

DescriptionParts of the machine

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Parts of the machine

The conveyor consists of the parts shown below:

Angled-belt conveyor TS 6200-10

Key to illustration

No. Description

1 Angled tail pulley

2 Side guide (optional)

3 Drive station

4 Support (optional)

5 Gear motor

6 Basic frame

7 Pulley station

7

1

5

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4

2

DescriptionParts of the machine

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Parts of the machine

Main assemblies of Angled-belt conveyor TS 6200-10, example

Key to illustration

No. Description No. Description

1 Conveyor belt 11 Lover drive station cover

2 Belt bed 12 Basic frame

3 Drive station cover, front 13 Lower guide station cover

4 Tail pulley 14 Lover conveyor bed cover

5 Drive pulley 15 Lower pulley station cover

6 Tensioning unit 16 Tail pulley

7 Flange bearing 17 Pulley station cover

8 Gear motor 18 Angled tail pulley

9 Torque support 19 Precision roller

10 Drive station cover 20 Guide station

1

17

18

16 15 14 13 12 911

5

7

8

20

6

4

3

10

2

19

DescriptionMotor types

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Motor types

The following types, sizes and versions of gear motor supplied by SEW-EURODRIVE are used as standard. The motor output is between 1.5 and 3.0 kW. For the ratings of the machine designed for your application and deviations from the standard version, please refer to the performance speci-fications of your order confirmation or to the type identification label on the gear motor.

The following features are included in the standard equipment:

� IP55

� ISO F

� Thermal contact

� 230 V/400 V AC, 50 Hz

� Terminal box

� No brake

Special motors from other suppliers can be used in individual cases.

You will find a description of the installation positions in the SEW catalogue.

Motor types

Type Gear size

E-part Instal-lation posi-tion

Optional

Shaft-mounted worm gear motor

SA 47DRS 63 L2,DRS 71 D2/D4,DRS 80 K2/K4/N2/N4,DRS 90 S2/S4/L2/L4,DRS 100 M2/M4,DRS 100 L4

M1M2M4

Ther-malsensor,brake

SA 57

SA 67

Shaft-mounted bevel gear motor

KA 37

KA 47

KA 57

Transportation and installationMachine delivery

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Transportation and installation

Machine delivery

Conveyors up to a length of approx. 3 m are completely assembled and preset at the factory. Conveyors with a length exceeding 3 m are generally delivered in several parts The individual parts are marked with tags at the separation points. Supports, hangers and other attachments are packed separately and included in the delivery.

Unpacking the machine

Carry out the following procedures:

1. Remove all transport packaging.

2. Check for possible transport damage.

3. Check that all items listed on the delivery note have been delivered

� Machine has been unpacked and is complete.

Laying up the machine for prolonged periods

If the machine is to be laid up for more than four weeks, the conveyor belt must be slackened off in order to prevent damage caused by bulging. The procedure for slackening off the belt is described under Repairs. If the machine is transported by sea, seaworthy packaging will be additionally required.

Observe the permissible operating conditions described in the following also during the storage period.

If you have any queries concerning storage and transport, please contact TRANSNORM SYSTEM GmbH.

Transportation and installationInstalling the machine

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Disposing of packaging materials

The individual components of the packaging are correspondingly marked and mainly consist of the following materials:

� Wood

� Cardboard

� PP and PE film

� Polystyrene

Sort the packaging components into material types and dispose of them in compliance with local waste disposal regulations. Observe the national regu-lations and requirements for disposal.

Installing the machine

Foundation requirements

The machine may only be mounted stationary on a stable concrete surface (concrete class at least B25 or the corresponding standard in the country) or on an equivalent steel structure. The load bearing capacity must be at least 25 N/mm². The installation location must not be subject to vibration and must be capable of taking up the static and dynamic loads. The floor must be level.

If special equipment is used that enables mobile operation, it will be described in the performance specification.

Permissible operating conditions

The space required for operation and maintenance depends on individual requirements.

DANGER

Danger of explosion!

The machine is not explosion-protected.� Do not operate the conveyor in potentially explosive atmospheres.

Transportation and installationIn-company transportation

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The place of installation must fulfil the following conditions:

� Normal atmosphere (not containing oil or gas, no corrosive components)

� Ambient temperature 5 °C to +40 °C, short-term up to +50 °C (max. 1 h)

� Relative humidity max. 80%

� Indoor installation

� Protection against moisture and rain.

In-company transportation

Various types of lifting gear can be used to transport the machine in-company to the required place of installation. Only use approved and appro-priate lifting gear.

The machine or machine components should only be lifted by the base frame. If there are support points on the base frame, only these points are suitable for attaching lifting equipment. This ensures torsion-free transport.

Please refer the delivery note for the actual total weight.

DANGER

Increased risk of accident due to:

Falling or slipping loads.� Observe the permissible load capacity of the lifting gear and the centre of

gravity of the machine.


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Auxiliary materials

Required auxiliary materials

Overhead crane, gantry crane Safe working load 2000 kg

Industrial truck Safe working load 2000 kgmin. lifting height 4000 mm

Lift truck cross beam,safe working load 2000 kg

Lift truck hook, safe working load 2000 kg

Adjustable cross beam,safe working load 2000 kgL max. = 4000 mmL min. = 2000 mm

Adjustable cross beam, doublesafe working load 2000 kgLa max. = 4000 mmLa min. = 2000 mmLb max. = 2000 mmLb min. = 1000 mm

Round slings, safe working load 1000 kgU min = 3 m


33

Round sling hook, safe working load 1000 kgL = 84 mmA = 24 mmD = 35 mmF = 17 mmG = 20 mmM = 8 mm

Anchor shackle, safe working load 3250 kgA = 16 mmB = 60 mmC = 27 mmD = 43 mmE = 20 mmF = 42 mm

Chain shackle, safe working load 3250 kgA = 16 mmB = 51 mmC = 27 mmD = 20 mmF = 42 mm

Transport retainer E2009698

Solely intended for in-company transportation of the TS conveyors

Retainer E2009698 mounted on conveyor with mounting kit consisting of:

4x N1001434Slot nut M84x K1009663Screw M8x18

Solely intended for in-company transportation of the TS conveyors

Required auxiliary materials

Transportation and installationTransportation with industrial truck or crane

34


Transportation with industrial truck or crane

Necessary equipment:1x adjustable cross beam, 2x or 4x lift truck hook 4x round sling4x chain shackle 4x transport retainer (E2009698)

Transportation and installationFinal installation on site

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Final installation on site

We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH.

In any case, only technical personnel authorised by the operating company are permitted to carry out the installation.

Please note that, due to variations in design and equipment, some proce-dures described in the following installation instructions may not apply to your specific conveyor.

Assembly

Curved belt conveyors are almost exclusively supplied in one piece. Curved belt conveyors supplied in several sections will require assembly byTRANSNORM SYSTEM GmbH. Do not assemble these machines yourself.

Installation

Depending on the version, supports with a stand tube or support bracket are used. They are installed in accordance with the support layout drawing. Supports must always be vertical even on conveyor section on an incline.

� Installing angled-belt conveyor


1. Secure the supports or hangers to the base plate of the conveyor using the supplied bolts (1).


36


2. Adjust the height by loosening the fastening bolts (2).

? Conveyor not set up correctly?

The angled-belt conveyor is supplied as standard with the continuous conveyor belt installed. The conveyor is already optimally set up at the factory.�Nevertheless, if the belt requires retensioning, proceed as described

under "Maintenance".

� Angled-belt conveyor has been installed.

� Aligning and anchoring machine, all types

DANGER

Risk of fatal injury or crushed limbs!

The machine can slip down when the fastening screws for height adjustment are loosened.� Additionally support conveyor securely when adjusting supports and

hangers.� Use lock screws on hangers to provide form-fit connection.


1. Align machine free of torsion horizontally and flush according to the required inlet and outlet height. For this purpose slacken off fastening screws for setting support height (2).

2. Check the level. Ensure correct inlet and outlet height. � Depending on the system concept, differences of height may be of

advantage. The heights are defined by the system planner.

2

2

1

1


37

3. Only for floor anchorage: Anchor the supports such that the position can no longer be changed. There are corresponding holes in the base plates of the supports.

4. Only for ceiling anchorage: Anchor the hangers such that the position can no longer be changed. There are corresponding holes in the brackets of the hangers.

5. Secure all connections form-fit with lock bolts.

6. Manually test transfer accuracy at machine inlet and outlet. Use conveyed load as per specification for this purpose.

� Machine has been aligned.

� The machine has been installed and aligned.

Electrical connection

DANGER

Danger of fatal injury due to electric current!

The machine is powered by 3-phase alternating current.� The electrical installation is to be carried out only by qualified and author-

ised electricians.


� Connect the motor according to the wiring diagram provided by the motor manufacturer. It is supplied together with the motor (see inside of terminal box cover).

� If this wiring diagram is missing, the motor must not be connected.

� Machine has been connected.


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OperationCommissioning

39

Operation

Commissioning

Essentially the same procedure is carried out for commissioning and start-up after maintenance.

The daily start-up procedure via the controller of the overall conveyor system is described in the system documentation or in the controller documentation.

The machine is designed for the following electrical connection data:

� 3 phases, neutral conductor and earthing conductor

� Alternating voltage 400 V

� Mains frequency 50 Hz

Commissioning and start-up after maintenance

Precondition:

� Machine has been installed correctly.

� The working area of the machine is inaccessible to unauthorised personnel.

� The master switch for the power supply of the machine has been switched off and secured to prevent it being switched on again.

� Machine downtime no longer than 4 weeks.

� Check installation Carry out the following procedures:

1. Check the position of all pulleys and rollers.

2. Check that drive elements are correctly fitted, aligned and tensioned.

3. Check machine for foreign objects and remove if necessary.

� Installation has been checked.

OperationCommissioning and start-up after maintenance

40


� Carrying out elec-trical installation

DANGER

Danger of fatal injuries due to electric current!

The machine is powered with 3-phase alternating current.� Electrical installation may only be carried out by qualified and authorised

electricians.


1. Install all required cables.

2. Connect the required connectors to the cable ends.

3. Connect the cables and make all required connections corresponding to the operating instructions provided by the motor manufacturer (annex, Section "Electrical Installation").

� Machine has been connected.

� Checking direction of rotation.

WARNING

Risk of injury - exposed machine parts!

Limbs, hair and clothing may be caught in rotating machine parts, causing crush injuries.� Wear close-fitting protective clothing.� Wear a hairnet to cover long hair.� Have a second person oversee operation.


1. Briefly switch on machine.

2. Make sure that the direction of rotation is correct.

3. Switch off machine.

� Direction of rotation has been checked. Machine running.

� Carrying out test run Carry out the following procedures:

1. Switch on machine.

OperationNormal operation

41

2. Check that the machine is operating smoothly.

? Noise

If excessive noise occurs�Locate source and eliminate fault, see "Troubleshooting".

3. Check that conveyor belt is correctly tensioned and adjusted.

? Conveyor belt running skew.

The conveyor belt must be readjusted.�See "Tensioning and Adjusting Belt" in Section "Repairs".

4. Remove all foreign objects from the working area of the machine.

� The machine has been prepared for normal operation.

� The machine has been placed into operation.

Normal operation

Normal operation comprises daily start-up and shut-down as well as opera-tion by the operating personnel.

Operation of the conveyor via the overall conveyor control system is normally described in the system documentation or in the control system documentation.

All procedure defined in the maintenance schedule must be carried out after a machine downtime of more than 4 weeks. Then proceed as described under "Start-up".

Shut-down

Shut-down comprises switching off the machine prior to inspection, mainte-nance and repair work and before downtimes.


1. Switch off the master switch for the power supply to the machine as described in the control system documentation.

2. Secure to prevent the machine being switched on inadvertently.

� Machine has been shut down.

OperationShut-down

42


Maintenance and careMaintenance

43

Maintenance and care

Only technical personnel are permitted to carry out the work described in this section.

Important information on electrical systems:

� Regularly check electrical equipment

� Re-secure loose connections

� Immediately replace damaged lines and cables

� Always keep the control cabinet closed

Maintenance

Routine maintenance is the precondition for safe operation of the machine. Adhere to the intervals specified in the maintenance schedule. Maintenance service includes regular cleaning corresponding to the operating conditions.

Motor maintenance

Electric motors must be serviced according to the manufacturer's specifica-tions. For detailed information, please refer to the operating instructions of the motor manufacturer, Inspection/Maintenance. You will find these docu-ments in the annex to these operating instructions.

Gear unit maintenance

Gear units must be serviced according to the manufacturer's specifications. For detailed information, please refer to the operating instructions of the motor manufacturer, Inspection/Maintenance. You will find these documents in the annex to these operating instructions.

On request we can provide a maintenance agreement tailored to your specific requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

Maintenance and careLubricants

44


Lubricants

Maintenance schedule

The activities described in the maintenance schedule are based on one-shift operation.

Lubricants

Type of lubricant Description

Gear oil See motor manufacturer's operating instructions (annex)

Lubricating grease ARAL HLP 2, BP Energrease LS-EP 2, ESSO Beacon EP 2, KLÜBER Staburags NBU 12, KLÜBER Centoplex EP 2, MOBIL Mobilux EP 2, SHELL Alvania R2

Maintenance schedule

Interval Assembly Maintenance/inspection

Daily Complete machine Inspection:� At the end of or when changing shift remove

any accumulated remains of conveyed material from the machine.

� Make sure that there are no foreign substances or objects on the belt or in the area of the pulleys/rollers.

Daily Protective devices Visual inspection:� Is the equipment complete according to the

specifications in the operating instructions?� Is the equipment undamaged and fully func-

tional?

Daily Conveyor belt Clean belt.Visual inspection:� Is the belt bulging up? If so, correct belt

tension and adjustment.� Is belt running offset without load? If so,

check belt guide station.

Depending on indi-vidual case

Gear motorObserve the manu-facturer's operating instructions!

Gear unit:� Are there patches of oil under the gear unit?

If so, seal off leak and correct oil level.� Check mounting and alignment.� Can abnormal running noise be heard?

Check bearings.Motor:� Check cable routing and temperature.� Can abnormal running noise be heard?

Check bearings.� Clean cooling fins and air intakes.

Maintenance and careCleaning and care

45

Cleaning and care

Clean the machine regularly corresponding to the degree of soiling. The machine may only be cleaned by dry means (brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from moisture.

Monthly Drive pulley Clean drive pulley.Visual inspection:� Is the surface worn or damaged?� If so, replace drive pulley.

Monthly Flange bearing Inspection:� Can abnormal running noise be heard from

bearings? If so, replace bearings.� Compare bearing temperatures. If one

bearing is much hotter than the others, replace it.

Every 6 months

Joining elements Check that screws/bolts subject to dynamic load are tight.

Maintenance schedule (contd.)

Interval Assembly Maintenance/inspection

DANGER

Danger of injury due to particles forced out by compressed air!

Eye and skin injuries are possible.� Wear personal protection equipment� Wear safety goggles

Maintenance and careCleaning and care

46


RepairsSpare parts procurement

47

Repairs

Spare parts procurement

You will find a spare parts list and drawings in the annex to these operating instructions. The order data has been included in the spare parts list to enable the correct allocation.

Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN-parts may be ordered from specialist dealers.

When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required. You will find the address at the beginning of these operating instructions.

Only technical personnel are permitted to carry out the work described in this section.

The illustrations relate to version TS 6200-10 Merge. The procedures are analogously identical on the version TS 6200-10 Divert. Repair procedures on the drive stations are described separately for both versions.

Working equipment

Working equipment

Tools Auxiliary materials Operating resources

Set of tools (spanners, screwdrivers, pliers...)

Pneumatic screwdriver Power and voltage supply

Torque wrench Frequency/initial tension measuring instrument for toothed belts if required

Compressed air supply for cleaning

Circlip pliers Device for lifting and lowering the machine or parts of it

RepairsTightening torque

48


Tightening torque

The tightening torque requirements are based on an average coefficient of friction µtotal=0.125. They must be observed for screwed connections.

The tightening torque for special connections are specified in the drawings.

Combination spanner 10 13 14 15 17 19 22 and 24 mm

Transport trolley, mobile plat-forms with automatic locking device

Hexagon socket wrench 2 2.5 3 4 5 6 and 8 mm

Ladders, steps, pedestals on working platforms

Hexagon socket wrench with ball head 5 and 6 mm

Assembly paste

Tightening torque

Values for screw connections of steel components Value for screw connections of aluminium compo-nents

Galvanised screws/bolts Black, untreated screws/bolts

Galvanised screws/bolts

Tightening torque [Nm] Tightening torque [Nm] Tightening torque [Nm]

d 5.6 8.8 10.9 5.6 8.8 10.9 d 5.6 8.8/10.9

M5 2.5 5.4 7 2.8 6 8 M5 2.5 5.4

M6 4.5 9.5 13 4.8 10 14 M6 4.5 9.5

M8 11 23 32 12 25 35 M8 11 23

M10 22 46 64 23 49 69 M10 22 46

M12 38 80 110 40 86 120 M12 28 80

M14 60 125 180 64 135 190 M14 60 125

M16 92 195 275 98 210 295 M16 92 195

Working equipment (contd.)

Tools Auxiliary materials Operating resources

RepairsProtective devices

49

Protective devices

Fixed protective devices, as defined by the machinery directive, must only be used to protect persons against the hazards arising from moving parts (Machinery Directive 2006/42/EC: Addendum 1 No. 1.3.8.1 and 1.3.8.2). The machinery directive stipulates that these protective devices must be attached by means of captive fasteners so that on removal they remain attached to the safety devices or machine.

TRANSNORM provides captive fasteners for protective devices if the oper-ating company needs to detach a safety device from a machine. This is necessary for maintenance and cleaning. Generally no hazard is posed by the loss of captive fasteners when a fixed protective device is removed from the machine by technical personnel to conduct repairs.

TRANSNORM uses fixed protective devices to provide effective protection in hazardous areas. Such protective devices may include covers

� that are rarely/never removed

� that are opened/removed only by technical personnel

� that cover only a low risk potential

� that are located on machines that are operated behind a master protec-tive cover/enclosure

No captive retaining elements are fitted on these covers as the risk potential is classified as low. In this case, the individual parts normally remain assem-bled when carrying out repairs on site or in the workshop.

Protective devices that need to be opened/removed by the operating company for maintenance purposes generally comprise the following covers:

� Covers on drive assemblies (e.g. protective covers/hoods for chain and toothed belt drives)

� Covers on infeed/inlet points if they have to be removed or opened for maintenance purposes (e.g. protective covers for snub rollers)

� Bearing covers, covers on rotating parts (e.g. covers on pulley bearings)

� Bottom covers (e.g. perforated plates at bends)

RepairsRemoving/installing side guide

50


Removing/installing side guide

If fitted, it is generally necessary to remove the side guide to carry out repair work.

Precondition:


� Machine has been secured to prevent it being switched on inadvertently.

� Removing side guide Carry out the following procedures:

1. Undo screws holding cover (2) and detach cover.

2. Undo screws holding brackets (3), (4) and (5).

3. Remove side guide (1).

4. Undo screws holding cover (9) and detach cover.

3

2

1

45

6

7

9

8

RepairsChanging conveyor belt

51

5. Undo screws holding brackets (7) and (8).

6. Remove side guide (6).

� Side guide has been removed.

� Installing side guide Carry out the following procedures:

1. Installation is carried out in reverse order.

2. Check clearance between side guide and belt (5 - 8 mm).

� Side guide has been installed.

� Side guide has been changed.

Changing conveyor belt

Parts of the drive station, angled pulley and of the belt guide station need to be removed in order to change the belt.

Precondition:




� Conveyor belt has been slackened off.

� Removing tail pulley


1. Undo screws (1).


52


2. Remove cover (2) and spacer (3).

3. Undo screws holding retainer plate (2).

4. Push back retainer plate in direction of arrow.

5. Lift tail pulley (3) out of bearing bracket (4) and pull out of belt loop.

� Tail pulley has been removed.

� Removing belt bed


1. Undo screws (1) on belt bed.

1

2

3

1

2

3

4

1


53

2. Raise belt bed (2) on the operating side and remove by pulling sideways.

� If the gear motor is mounted vertically, it may be necessary to turn the belt bed a little towards the tail pulley while removing.

� Belt bed has been removed.

� Removing tail pulleys,Merge drive station


1. Undo bolts (2) and remove finger guards (1) on both sides.

2. Detach tensioning arms (4) on both sides and remove tensioning roller (3).

2

1

2

4

3


54


3. Mounting position of individual roller holders (5 to 10) are marked or mark if necessary.

� Roller holders are set at the factory. Do not undo lock nuts and adjusting screws of the roller holders! Only TRANSNORM Service technicians or TRANSNORM trained techni-cians are permitted to carry out this adjustment work.

4. Loosen threaded studs of roller holders on both sides and remove roller holders.

6

5

7

8

9

10


55

5. Mark and remove tail pulleys (A, B, C).

� Tail pulleys have been removed.

� Removing tail pulleys,Divert drive station




B

A

C

1

2

4

3


56





6

5

7

8


57



� Removing upper section of guide station


1. Undo screws (1) and remove coil springs (2) on both sides.

2. Remove upper section of guide station (3) in direction of arrows.

� Upper section of guide station has been removed.

B

A

C

1

2

3


58


� Removingconveyor belt


1. Remove bolts (1) of lock (2).

2. Undo bolts (3) on underside of upper frame.

3. Swivel the entire upper frame (4) as far as possible towards the inside in the direction of the operating side.

� A gap is created between the frame section and lock.

1

2

3

4


59

4. Pull out belt loop (5) between both angled tail pulleys (6).

5. Remove belt from basic frame by pulling sideways through the gap.

� Conveyor belt has been removed.

� Installing conveyor belt


1. Place belt centred in the basic frame.� The belt is unidirectional. Observe the mark (arrow) on the underside of

the belt while installing.

2. Installation is carried out in reverse order.

� Conveyor belt has been installed.

� Installing upper section of guide station


� Installation is carried out in reverse order.

� Upper section of guide station has been installed.

6

5

6


60


� Installing tail pulleys, drive station



� Tail pulleys of drive station have been installed.

� Installing belt bed Carry out the following procedures:


� Belt bed has been installed.

� Installing tail pulley Carry out the following procedures:


� Tail pulley has been installed.

� Tensioning conveyor belt


� Carry out procedures as described under "Tensioning Conveyor Belt".

� Conveyor belt has been tensioned.




� Conveyor belt h as been changed.

RepairsSlackening/tensioning conveyor belt

61

Slackening/tensioning conveyor belt

Precondition:



� Removing covers Carry out the following procedures:

1. Undo screws holding covers (1), (2) and (3).

2. Remove covers.

� Covers have been removed.

� Slackening belt, Merge drive station


1. Note down set position for belt tension (see arrow).

2. Undo bolt (1) and lock nut (2) on both sides.

3

1

2

1

2


62


3. Turn tensioning nut (3) on both sides until the belt is fully slackened off.

� Belt has been slackened off.

� Slackening belt, Divert drive station


1. Note down set position for belt tension (see arrow).

2. Undo bolt (1) and lock nut (2) on both sides.

3. Turn tensioning nut (3) on both sides until the belt is fully slackened off.

� Belt has been slackened off.

3

2

1

3


63

� Tensioning belt, Merge drive station

WARNING


Limbs, hair and clothing may be caught in rotating machine parts, causing crush injuries.� Wear close-fitting protective clothing.� Wear a hairnet to cover long hair.


1. Use tensioning nut (3) to set noted position on both sides.


3. Allow belt to complete several rotations.


5. Check position and correct if necessary.

6. Repeat steps 1 to 5 until the noted position is reached.

7. Tighten bolt (1) and lock nut (2) on both sides.

� Belt has been tensioned.

1

2

3


64


� Tensioning belt, Divert drive station

WARNING


Limbs, hair and clothing may be caught in rotating machine parts, causing crush injuries.� Wear close-fitting protective clothing.� Wear a hairnet to cover long hair.


1. Use tensioning nut (3) to set noted position on both sides.


3. Allow belt to complete several rotations.


5. Check position and correct if necessary.

6. Repeat steps 1 to 5 until the noted position is reached.

7. Tighten bolt (1) and lock nut (2) on both sides.

� Belt has been tensioned.

� Attaching covers Carry out the following procedures:


� Covers have been attached.


3

1

2

RepairsReplacing gear motor

65

Replacing gear motor

The position of the motor may vary from that shown in the illustrations. A modified torque support may be fitted depending on the type of motor.

The motor position M4 and the motor type spur gear motor (SEW Type SA) is illustrated.

It is necessary to remove but not replace the gear motor for certain mainte-nance and repair jobs. If the gear motor is to be replaced, make sure the new gear motor conforms to the spare parts list and prepare it for operation according to the manufacturer's instructions.

Precondition:



� Motor has cooled down.

� Removing gear motor

WARNING

Increased risk of accident!

Motor may tip over and crush limbs.� Secure motor to prevent it dropping.� Use lifting gear to lift motor on and off.


1. Disconnect all electrical cables at the motor.

2. Remove cap (1).

3. Undo screws (2).

12

RepairsReplacing gear motor

66


4. Undo screws (3).

5. Undo screws (6) and turn bracket (5) to the side.

6. Detach gear motor (4) and place on suitable surface.

7. For replacement: remove torque support (7) and finger guard (8).

� Gear motor has been removed.

3

6

5

4

7

8

RepairsReplacing drive pulley

67

� Installing gear motor Carry out the following procedures:

� Installation is carried out in reverse order.� Apply assembly paste on shaft journal.

� Gear motor has been installed.

� Gear motor has been replaced.

Replacing drive pulley

Precondition:





� Gear motor has been removed.



1. Undo screws (1).



1

2

3

1

4


68








5

1

2

4

3


69




6

5

7

8

9

10


70








B

A

C

1

2

4

3


71




6

5

7

8


72




� Removing drive pulley

WARNING

Increased risk of accident!

The drive pulley may tip over and crush limbs.� Secure drive pulley to prevent it dropping.� Use lifting gear to lift drive pulley on and off.


1. Undo grub screws (1) of flange bearings on both sides.

2. Undo bolts (2) on both sides.

B

A

C

1

2


73

3. Fold back belt in direction of tail pulley.

4. Remove flange bearing (4) on both sides of drive pulley.

5. Remove drive pulley (4) by lifting upward.

� Drive pulley has been removed.

� Installing drive pulley Carry out the following procedures:

� Installation is carried out in reverse order.� Apply assembly paste on bearing seats of drive pulley on both sides.

� Drive pulley has been installed.

� Installing tail pulleys Carry out the following procedures:


� Tail pulleys have been installed.




� Installing gear motor Carry out the following procedures:


� Gear motor has been installed.

3

4

RepairsChanging tail pulleys

74









� Drive pulley has been replaced.

Changing tail pulleys

Precondition:





� Removing tail pulley


1. Undo screws (1).


3. Undo screws holding retainer plate (2).

4. Push back retainer plate in direction of arrow.

1

2

3

1

2


75

5. Lift tail pulley (3) out of bearing bracket (4) and pull out of belt loop.

� Tail pulley has been removed.

� Installing tail pulley Carry out the following procedures:


� Tail pulley has been installed.





3

4

1

2

4

3


76





6

5

7

8

9

10


77



� Installing tail pulleys,Merge drive station








B

A

C

1

2

4

3


78





6

5

7

8


79



� Installing tail pulleys, Divert drive station











� Tail pulleys have been changed.

B

A

C

RepairsChecking/changing belt guide station

80


Checking/changing belt guide station

The belt guide station makes sure that the belt runs straight. The belt running offset can be caused by one-sided loading of the machine. When the belt runs to the side it runs against a sensor roller that shifts the guide station. In this way, the guide station counteracts the belt offset.

Precondition:






1. Undo screws (1).





1

2

3

1

4

5


81

� Removing upper section of guide station


1. Undo screws (1) and remove washers (2) and coil springs (3) on both sides.

2. Remove upper section of guide station (4) in direction of arrows.

� Upper section of guide station has been removed.

� Removing cover Carry out the following procedures:

� Undo screws (5) and detach cover (6).

� Cover has been removed.

� Checking guide station


1. Check that all guide rollers turn easily.

2. Check that all guide rollers are securely fitted and not damaged.

3. Check that lower section of guide station (7) swivels easily.

� It must be possible for the guide station to swivel easily from side to side up to the limit stops.

3

2

1

4

5

6

7


82


4. Replace guide station if damaged.

� Belt guide station has been checked.

� Removing lower section of guide station


1. Undo screws (7).

2. Remove lower section of guide station (8) in direction of arrows.

� Lower section of guide station has been removed.

� Installing guide station



� Guide station has been installed.







� Belt guide station has been checked/changed.

8

7

RepairsChanging rubber spring element

83

Changing rubber spring element

Change rubber spring elements on both sides.

Precondition:




� Removing rubber spring element


1. Detach tensioning arm (1).

2. Loosen grub screw (2) and remove rubber spring element (3).

� Rubber spring element has been removed.

� Fitting rubber spring element



� Rubber spring element has been fitted.





� Rubber spring elements have been changed.

1

3

2

RepairsChanging rubber spring element

84


TroubleshootingWhat to do if ...

85

Troubleshooting

This section provides information on what to do should malfunctions ever occur. A malfunction can have several possible causes.

What to do if ...

Mechanical malfunctions

Malfunction Possible cause Corrective measures

Machine shuts down Power supply disruptedError message

Have technical personnel establish and eliminate the problem

Motor defective, motor brake (optional) blocked

Replace motor

Machine shuts down with motor running

Pulley journal broken Replace drive pulley

Drive pulley does not drive belt Clean drive pulley, check friction lining and replace if necessary

Belt movement jerky Insufficient belt tension Readjust tensioning arms

Belt blocked by foreign body Remove foreign body

Belt runs to side One-sided load Ensure load is spread evenly

Belt blocked by foreign body Remove foreign body

Guide station inoperative Check operation of guide station

Tail pulley misaligned, seal broken

Have problem rectified by TS Service technician

Insufficient belt tension Readjust tensioning arms

Abnormal noise from gear motor

Insufficient motor lubrication (leak)

Check motor oil level and top up if necessary or replace motor.

Abnormal noise from flange bearings

Pulley journal turns in inner race of flange bearing

Check pulley journal and flange bearing and replace if necessary

Roller bearing defective Replace flange bearing

Abnormal noise from tail pulleys

Roller bearing defective Replace roller

TroubleshootingMotor and gear unit

86


Motor and gear unit

Should a fault occur in the drive motor, please refer to the operating instruc-tions provided by the motor manufacturer for information on how to remedy the fault.

The operating instructions of the motor are an integral part of the installation.

Decommissioning and disposalMain components of the machine

87

Decommissioning and disposal

Machine disposal

Observe the applicable local waste disposal regulations, if parts of the machine or the complete machine are to be disposed of. The regulations will stipulate whether the machine has to be dismantled for disposal and how the individual components may be recycled.

Also observe the operating instructions of the individual components of the machine.


1. Shut down machine and disconnect from electrical power supply.

2. Drain and dispose of all consumable materials.

3. Dismantle the machine according to the statutory regulations in the country of use.

� The machine has been disposed of.

Main components of the machine

The following table provides information on the various materials and substances that can be found in the machine. Actual constituents may vary depending on the individual design.

Main components of the machine

Description Material

Basic frame Aluminium / steel

Conveyor belt, drive belt May consist of the following materials:� Polyurethane (PU)� Polyvinyl chloride (PVC)

Belt bed May consist of the following materials:� Wood� Steel� Stainless steel� Polyethylene (PE)

Supports Steel

Decommissioning and disposalMain components of the machine

88


Covers Steel plate / aluminium plate

Pulleys Steel, polyurethane-coated (PUR) / steel

Conveyor rollers Steel / plastic

Gear motor Cast iron, steel, copper

Main components of the machine (contd.)

Description Material

ContactHeadquarters

89

Contact

Should you have any queries or difficulties while performing installation, maintenance or repair work or during operation, please first consult the rele-vant section of the operating instructions. If this information does not solve your problem, please contact TRANSNORM SYSTEM GmbH.

Headquarters

Subsidiaries, branches and distributors worldwide

Germany

TRANSNORM SYSTEM GmbH

Förster Str. 2

D-31177 Harsum

Tel. +49 (0) 5127 4020

Fax +49 (0) 5127 4400

e-mail: [email protected]://www.transnorm.de

Subsidiaries

Great Britain USA

TRANSNORM SYSTEM Ltd. TRANSNORM SYSTEM Inc.

Ashchurch Industrial Estate Tewkesbury 2810 Avenue E East

Gloucestershire GL20 8TD Arlington, Texas 76011

Tel. +44 (0) 16 84 29 11 00 Tel. +1 (0) 97 26 06 03 03

Fax +44 (0) 16 84 29 15 50 Fax +1 (0) 97 26 06 07 68

e-mail: [email protected] e-mail: [email protected]

ContactSubsidiaries, branches and distributors worldwide

90


Malaysia

TRANSNORM SYSTEM Sdn. Bhd.

30, Jalan 18Taman Sri Kluang

86000 KluangJohor Darul Takzim

Tel. +60 (0) 77 77 19 17

Fax +60 (0) 77 77 19 28

e-mail: [email protected]

Branches

Netherlands France

TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH

Sales Unit Benelux Bureau FranceBâtiment B - Paris Nord 2

Sportlaan 261 69, Rue de la Belle Etoile

3364 DK Sliedrecht 95940 Roissy Charles de Gaulle Cedex

Tel. +31 (0) 1 84 43 31 00 Tel. +33 (0) 1 48 63 70 61

Fax +31 (0) 1 84 49 93 71 Fax +33 (0) 1 48 63 05 62


Distributors

Denmark Switzerland

Nerak A/S. Frei Fördertechnik AG

Viborgvej 22-24 Schwarzbachstraße 26

8600 Silkeborg 3113 Rubigen

Tel. +45 (0) 70 26 50 04 Tel. +41 (0) 3 17 20 56 56

Fax +45 (0) 70 23 50 04 Fax +41 (0) 3 17 20 56 55

e-mail: [email protected] e-mail: frei.fö[email protected]

Spain Austria

J. Hernando BFM Industrieeinrichtungen GmbH & Co. KG

c/ Iplacea n°6Poligono Industrial Las Matillas

Leobersdorfer Straße 31-33

ContactService branches - Germany

91

Service branches - Germany

28803 Alcalá de Henares (Madrid) 2552 Hirtenberg

Tel. +34 (0) 9 18 79 62 86 Tel. +43 (0) 2 25 68 17 13

Fax +34 (0) 9 18 79 78 70 Fax +43 (0) 2 25 68 17 34


United Arab Emirates

Broadway Transmission Systems Services (L.L.C.)

P.O. Box 251755

Dubai

Tel. +971 (0) 42 72 02 76

Fax +971 (0) 42 72 02 76

e-mail: [email protected]

Service branch - North Service branch - Central

Manfred Fernandez Frank Bernutz

Tel. 040 / 76 59 686 Tel. 0 50 31 / 9 02 03 20

Fax 040 / 76 50 682 Fax 0 50 31 / 9 02 03 21

Mobile 01 72 / 51 00 976 Mobile 01 72 / 43 82 507

Service branch - West Service branch - South

Saverio Gadaleta Marko Kilank

Tel. 0 21 73 / 93 82 48 Tel. 0 71 43 / 96 46 68

Fax 0 21 73 / 93 82 76 Fax 0 71 43 / 96 58 51

Mobile 01 72 / 97 12 877 Mobile 01 72 / 43 82 446

(contd.)

Spain Austria

ContactSuggestions and information

92


Suggestions and information

...regarding the machine or this documentation should be sent to the first address listed above.

mnual merge

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