mm assignment amit

53
Level Strategy Period 1 2 3 4 5 6 7 Forecast 100 100 300 200 300 100 200 regular time = $5/unit inventory = $10/unit/period backlog = $10/unit/period 15 workers each producing 12 units per period A(2) B(1) D(5) C(2) X C(3)

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Level Strategy

Period 1 2 3 4 5 6 7

Forecast 100 100 300 200 300 100 200

regular time = $5/unit

inventory = $10/unit/period

backlog = $10/unit/period

15 workers each producing 12 units per period

no. of workers hired at beginning of first period = 2

no. of workers fired after 5th period = 1

each worker production = 20 units/period

A(2) B(1)

D(5) C(2)

X

C(3)

8 9 Period 1 2 3 4

200 100 Forecast 380 460 520 560

cost of production = $6/unit

inventory = $2/unit

backlog = $10/unit

hire = $500

initially no. of workers = 20

no. of workers hired at beginning of first period = 2

no. of workers fired after 5th period = 1

each worker production = 20 units/period

Item On-Hand Lead Time (Weeks)

X 0 0

A 75 3

B 25 1

C 10 2

D 20 2

5 6 7 8 9

420 340 320 520 360

cost of production = $6/unit

no. of workers hired at beginning of first period = 2

Item On-Hand Lead Time (Weeks)

X 0 0

A 75 3

B 25 1

C 10 2

D 20 2

Week 1 Week 2 Week 3 Week 4

Forecast 25 25 25 25

Gross Requirement 225 225 225 225

Scheduled Receipts 205 225

Inventory 20

Net Requirement 205 225 225 225

Planned Order Reciept 205 225 225 225

Planned Order Release 225 225 225 225

Gross Requirement 360 360 360 360

Scheduled Receipts 350 360

Inventory 10

Net Requirement 350 360 360 360

Planned Order Reciept 350 360 360 360

Planned Order Release 360 360 360 360

Gross Requirement 45 45 45 45

Scheduled Receipts 20

Inventory 25

Net Requirement 20 45 45 45

Planned Order Reciept 20 45 45 45

Planned Order Release 45 45 45 45

Gross Requirement 90 90 90 90

Scheduled Receipts 15 90 90

Inventory 75 0 0 0

Net Requirement 15 90 90 90

Planned Order Reciept 15 90 90 90

Planned Order Release 90 90 90 90

X Output 45 45 45 45

Beginning Inventory 0 20 40 60

Ending Inventory 20 40 60 80

Average Inventory 10 30 50 70

Backlog

Run time 225 225 225 225

inventory 100 300 500 700

Backlog 0 0 0 0

Hire/Layoff 0 1 2 3

Total 325 526 727 928

A

Inventory

Cost

D

C

B

1

Total Cost 28154

Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13

25 25 25 25 75 75 75 75 50

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

45 45 45 45 45 45 45 45 45

0 0 0

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

90 90 90 90 90 90 90 90 90

0 0 0 0 0 0 0 0 0

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

45 45 45 45 45 45 45 45 45

80 100 120 140 160 130 100 70 40

100 120 140 160 130 100 70 40 35

90 110 130 150 145 115 85 55 37.5

225 225 225 225 225 225 225 225 225

900 1100 1300 1500 1450 1150 850 550 375

0 0 0 0 0 0 0 0 0

0 1 2 3 0 1 2 3 0

1125 1326 1527 1728 1675 1376 1077 778 600

2 3 4

Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22

50 50 50 75 75 75 75 25 25

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

45 45 45 45 45 45 45 45 45

0 0

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

90 90 90 90 90 90 90 90 90

0 0 0 0 0 0 0 0 0

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

45 45 45 45 45 45 45 45 45

35 30 25 20 0 0 0 0 0

30 25 20 0 0 0 0 0 0

32.5 27.5 22.5 10 0 0 0 0 0

10 40 70 100 80 60

225 225 225 225 225 225 225 225 225

325 275 225 100 0 0 0 0 0

0 0 0 100 400 700 1000 800 600

1 2 3 0 1 2 3 0 1

551 502 453 425 626 927 1228 1025 826

4 5 6

Week 23 Week 24 Week 25 Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

25 25 50 50 50 50 50 50 50

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

225 225 225 225 225 225 225 225 225

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

360 360 360 360 360 360 360 360 360

45 45 45 45 45 45 45 45 45

0 0

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

45 45 45 45 45 45 45 45 45

90 90 90 90 90 90 90 90 90

0 0 0 0 0 0 0 0 0

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

90 90 90 90 90 90 90 90 90

45 45 45 45 45 45 45 45 45

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

40 20 25 30 35 40 45 50 55

225 225 225 225 225 225 225 225 225

0 0 0 0 0 0 0 0 0

400 200 250 300 350 400 450 500 550

2 3 0 1 2 3 0 1 2

627 428 475 526 577 628 675 726 777

7 86

Week 32 Week 33 Week 34 Week 35 Week 36

50 25 25 25 25

225 225 225 225 0

225 225 225 225 0

225 225 225 225 0

225 225 0 0 0

360 360 90 90 0

360 360 90 90 0

360 360 90 90 0

90 90 0 0 0

45 45 45 45 45

0

45 45 45 45 45

45 45 45 45 45

45 45 45 45 0

90 90 90 90 90

0 0 0 0 0

90 90 90 90 90

90 90 90 90 90

90 90 0 0 0

45 45 45 45 45

0 0 0 0 0

0 0 0 0 20

0 0 0 0 10

60 40 20

225 225 225 225 225

0 0 0 0 100

600 400 200 0 0

3 0 1 2 3

828 625 426 227 328

8 9

Week 1 Week 2 Week 3 Week 4

Forecast 95 95 95 95

Gross Requirement 550 550 550 550

Scheduled Receipts 530 550

Inventory 20

Net Requirement 530 550 550 550

Planned Order Reciept 530 550 550 550

Planned Order Release 550 550 550 550

Gross Requirement 880 880 880 880

Scheduled Receipts 870 880

Inventory 10

Net Requirement 870 880 880 880

Planned Order Reciept 870 880 880 880

Planned Order Release 880 880 880 880

Gross Requirement 110 110 110 110

Scheduled Receipts 85

Inventory 25

Net Requirement 85 110 110 110

Planned Order Reciept 85 110 110 110

Planned Order Release 110 110 110 110

Gross Requirement 220 220 220 220

Scheduled Receipts 145 220 220

Inventory 75 0 0 0

Net Requirement 145 220 220 220

Planned Order Reciept 145 220 220 220

Planned Order Release 220 220 220 220

X Output 110 110 110 110

Beginning Inventory 0 15 30 45

Ending Inventory 15 30 45 60

Average Inventory 7.5 22.5 37.5 52.5

Backlog

Run time 660 660 660 660

inventory 15 45 75 105

Backlog 0 0 0 0

Hire/Layoff 500 0 0 0

Total 1175 705 735 765

D

C

B

1

A

Inventory

Cost

Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13

115 115 115 115 130 130 130 130 140

550 550 550 550 550 550 550 550 550

550 550 550 550 550 550 550 550 550

550 550 550 550 550 550 550 550 550

550 550 550 550 550 550 550 550 550

880 880 880 880 880 880 880 880 880

880 880 880 880 880 880 880 880 880

880 880 880 880 880 880 880 880 880

880 880 880 880 880 880 880 880 880

110 110 110 110 110 110 110 110 110

0 0 0

110 110 110 110 110 110 110 110 110

110 110 110 110 110 110 110 110 110

110 110 110 110 110 110 110 110 110

220 220 220 220 220 220 220 220 220

0 0 0 0 0 0 0 0 0

220 220 220 220 220 220 220 220 220

220 220 220 220 220 220 220 220 220

220 220 220 220 220 220 220 220 220

110 110 110 110 110 110 110 110 110

60 55 50 45 40 20 0 0 0

55 50 45 40 20 0 0 0 0

57.5 52.5 47.5 42.5 30 10 0 0 0

20 40 70

660 660 660 660 660 660 660 660 660

115 105 95 85 60 20 0 0 0

0 0 0 0 0 0 200 400 700

0 0 0 0 0 0 0 0 0

775 765 755 745 720 680 860 1060 1360

2 3 4

Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22

140 140 140 105 105 105 105 85 85

550 550 550 550 550 550 525 525 525

550 550 550 550 550 550 525 525 525

550 550 550 550 550 550 525 525 525

550 550 550 550 525 525 525 525 525

880 880 880 880 850 850 840 840 840

880 880 880 880 850 850 840 840 840

880 880 880 880 850 850 840 840 840

880 880 850 850 840 840 840 840 840

110 110 110 110 110 110 110 105 105

0 0

110 110 110 110 110 110 110 105 105

110 110 110 110 110 110 110 105 105

110 110 110 110 110 110 105 105 105

220 220 220 220 220 220 220 210 210

0 0 0 0 0 0 0 0 0

220 220 220 220 220 220 220 210 210

220 220 220 220 220 220 220 210 210

220 220 220 220 210 210 210 210 210

110 110 110 110 110 110 110 105 105

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

100 130 160 155 150 145 140 120 100

660 660 660 660 660 660 660 630 630

0 0 0 0 0 0 0 0 0

1000 1300 1600 1550 1500 1450 1400 1200 1000

0 0 0 0 0 0 0 0 0

1660 1960 2260 2210 2160 2110 2060 1830 1630

4 5 6

Week 23 Week 24 Week 25 Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

85 85 80 80 80 80 130 130 130

525 525 525 525 525 525 525 525 525

525 525 525 525 525 525 525 525 525

525 525 525 525 525 525 525 525 525

525 525 525 525 525 525 525 525 525

840 840 840 840 840 840 840 840 840

840 840 840 840 840 840 840 840 840

840 840 840 840 840 840 840 840 840

840 840 840 840 840 840 840 840 840

105 105 105 105 105 105 105 105 105

0 0

105 105 105 105 105 105 105 105 105

105 105 105 105 105 105 105 105 105

105 105 105 105 105 105 105 105 105

210 210 210 210 210 210 210 210 210

0 0 0 0 0 0 0 0 0

210 210 210 210 210 210 210 210 210

210 210 210 210 210 210 210 210 210

210 210 210 210 210 210 210 210 210

105 105 105 105 105 105 105 105 105

0 0 0 0 0 15 40 15 0

0 0 0 0 15 40 15 0 0

0 0 0 0 7.5 27.5 27.5 7.5 0

80 60 35 10 10 35

630 630 630 630 630 630 630 630 630

0 0 0 0 15 55 55 15 0

800 600 350 100 0 0 0 100 350

0 0 0 0 0 0 0 0 0

1430 1230 980 730 645 685 685 745 980

6 7 8

Week 32 Week 33 Week 34 Week 35 Week 36

130 90 90 90 90

525 525 525 525 0

525 525 525 525 0

525 525 525 525 0

525 525 0 0 0

840 840 210 210 0

840 840 210 210 0

840 840 210 210 0

210 210 0 0 0

105 105 105 105 105

0

105 105 105 105 105

105 105 105 105 105

105 105 105 105 0

210 210 210 210 210

0 0 0 0 0

210 210 210 210 210

210 210 210 210 210

210 210

105 105 105 105 105

0 0 0 0 0

0 0 0 0 0

0 0 0 0 0

60 45 30 15

630 630 630 630 630

0 0 0 0 0

600 450 300 150 0

0 0 0 0 0

1230 1080 930 780 630

98