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MISTRAL 25 - 40A SYSTEM 100 - 400A IMPACT 2 400 - 6300A

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Page 1: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

MISTRAL25 - 40A

SYSTEM100 - 400A

IMPACT2

400 - 6300A

Page 2: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

Certifications:IEC-EN 61439-1/6 IEC60331 IEC60332 IEC 529

CEI-EN 60529 EN 1366-3SEWA (Sharjah Electricity & Water Authority)

ADDC (Abu Dhabi Distribution Company)

25-40 A

400-6300 A

100-400 A

Lighting distribution,

small power distribution

High Power transport and

distribution; transformer and

switchboard connection areas

Medium power distribution in

industrial and commercial areas

PRODUCT RANGE AMPERE RATE MAIN APPLICATION

MISTRAL

IMPACT2

SYSTEM

- 2 -

Megabarre Group represents the perfect fusion of a global offer, a highly-qualified service and a great working efficiency.The certificated quality of all its products guarantees the ut-most confidence of the market. Megabarre Group manufacture

busbar system from 25A to 6300A low voltage.Megabarre Group has its manufacturing plants in Brazil, Italy

and Chile and a Branch Office in east Pacific.

Page 3: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

The MISTRAL bus-bar trunking system, used to distribute lighting and low power, is mainly installed in industrial, commercial and service buildings.The MISTRAL range rates 25A and 40A of nom-inal ratings (the L4/L5 circuit with 6 or 6+6 con-ductors rates 25A only). The active conductors are made of electrolytic copper; all along their length they are fully insu-lated by an halogen-free sheet made of self-ex-tinguishing thermoplastic material.The casing (used as PE conductor as well) is available either made of hot galvanized steel or hot galvanized and plasticized steel (white colour, RAL 9016), being the latter particularly suitable where resistance to chemical agents is required (different colours are available on de-mand). The available configurations are 2, 4 and 6 con-ductors within a single casing, and 2+2, 4+2, 4+4 and 6+6 conductors within a double casing, mechanically separating the two circuits along the whole length. The MISTRAL bus-bar trunking system is avail-able in two versions:- with “standard plug-in outlets”;

- with “inter-locked plug-in outlets”.The version with “standard plug-in outlets” is equipped with orange colour plug-in outlets (ex-cept for the 4+2 conductors one), pre-installed along the unit length in the number of 2, 3 or 6 on a single side for the single-casing element, and 2+2, 3+3, 6+6 on both sides for the double casing element. Different number of plug-in out-lets, or different distances between the outlets are available on demand. The plugs for this version are either phase-se-lecting plugs (with or without fuse) or pre-wired plugs (with cable, without fuse). The plugs have different colours to identify the pre-wired circuit. The plugs do not have any mechanical device to restrain their insertion into the bus-bar element, except for the 4+2 conductors configuration, where it’s possible to create an inter-lock on the two conductors side, by using the LOCK/A plugs (to be used, for instance, as emergency circuit).

The version with “inter-locked plug-in outlets” is supplied with white and /or red colour plug-in outlets, pre-installed along the unit length in the number of 2, 3 or 6 on a single side for the sin-gle-casing element, and 2+2, 3+3, 6+6 on both

sides for the double casing element. Different number of plug-in outlets, or different distances between the outlets are available on demand. The plugs for this version are either phase-se-lecting plugs (with or without fuse) or pre-wired plugs (with cable, without fuse). The plugs have different colours to identify the pre-wired circuit. The plugs have a mechanical device restraining the insertion into the bus-bar element: the red colour plugs (LCK/A) can be inserted into the red colour plug-in outlets only, while the white colour plugs (LCK/B) can be inserted into the white colour plug-in outlets only. All the “stand-ard plugs” can be installed on this version, too.

The IP55 protection degree is ensured with-out any additional accessory: by a connection joint having a pre-fitted sleeve, at the connec-tion point; by a removable plug-in outlet cover, equipped with a contemporary moulded gasket, at the plug-in outlets position.

Feed units, end covers and mechanical acces-sories designed for suspending the lines and fixing the lamps are also available to complete the system.

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MISTRALLIGHTING AND SMALL POWER DISTRIBUTION

25 - 40 A

Page 4: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

The feed units are used to feed the line; they are available in right (RH) and left (LH) versions, to be connected with the correspondent end of the straight element (the RH version, without sleeve; the LH version, with sleeve).The casing is made of thermoplastic material, while the trunk is made of hot galva-nized steel sheet.For the double-casing elements, the two circuits are mechanically separated along the whole length.

LIGHTING AND SMALL POWER DISTRIBUTION 25-40 A

CONFIGURATION

Used to distribute electric power with nominal ratings of 25A and 40A (the L4/L5 circuit of the elements with 6 or 6+6 conductors, from 40A, rates 25A only), the straight element is ensuring the IP55 protection degree in its standard version already (without any additional accessory). The casing (used as Pe conductor as well) is made of hot galvanized steel sheet or plasticized steel.

Single

Double

Without adding accessoriesIP55

Plug-in outlet color

L3

N

PeL4L3L2L1NL5

Pe

}L3N2

L3L2L1N

Pe

}L3N2

Pe

L3

N

Pe

N

L3

L3L2L1N

Pe

Pe

N

L3

{L3N2

L3L2L1N

Pe

Pe

NL1L2L3

{L3N2

}N2L3

L4L3L2L1NL5

Pe

Pe

{L3N2

}N2L3

L5NL1L2L3L4

2P 4P 6P 2P + 2P 4P + 2P (LCKA) 4P + 4P 6P + 6P

FEED UNITS

Single

RightLeft

Double

RightLeft

Single

Single

Right

Double

Left RightLeft

END COVERS

Used to close the end of each line, the end covers are available in right (RH) and left (LH) versions, to be connected with the correspondent end of the straight element (RH end cover, in case the line starts with a LH feed unit; LH end cover, in case the line starts with a RH feed unit). For the RH end cover, the casing is made of thermoplastic material, with a part of trunk made of hot galvanized steel sheet. The LH end cover is made of thermoplastic material and is suitable for both galvanized and plasticized lines.

Double

- 4 -

Single Double

MISTRAL

Page 5: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

PRE-WIRED PLUG (2P+Pe)The standard version rates 10A and it is equipped with 1 m. of 3x1 FROR cable, with four circuit configurations: N/L1, N/L2, N/L3, N2/L3. The top of the plug is orange, while the bottom part is differently coloured depending on the wired circuit.This plug can be used with both standard and inter-locked plug-in outlets.

PRE-WIRED PLUG (4P+Pe)The standard version rates 10A and it is equipped with 2 m. of 5x1 FROR cable, with the circuit configuration N/L1/L2/L3. The top and the bottom of the plug are both orange.This plug can be used with both standard and inter-locked plug-in outlets.

-A-N/L1

-D-N2/L3

-C-N/L3

-B-N/L2

grey black browngreen

-E-N/L1/L2/L3

orange

Without adding accessoriesIP55

16A PHASE SELECTION PLUG

It is a single-phase plug, available in the following versions: 16A without fuses; 10A with 6,3A fuse; 16A with 16A fuse.The plug can be equipped with the two L4/L5 contacts, too (to be applied on the 6 conductors and 6+6 conductors lines).The phase selection allows to wire either three-phases circuits having a common Neutral (N/L1, N/L2, N/L3) or single-phase circuits having separated Neutral (N/L1, N2/L3).The standard plugs are supplied equipped with a Neutral contact and a phase contact, but, by the insertion of extra mobile contacts, they can be used as three-phases plugs, too.The plugs have a transparent top, designed to facilitate the poles selections; they can be used with both standard and inter-locked plug-in outlets.

- 5 -

PRE-WIRED PLUG

Page 6: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

- 6 -

The SYSTEM busbar trunking system, used to distribute medium power, is mainly installed in industrial, commercial, residential and service buildings. The SYSTEM busbar trunking system is offered in aluminium conductors and copper conductors versions with 100A,160A, 250A and 400A ratings. The casing is made of hot galva-nized steel sheet with two profiles assembled to-gether which give to the product good rigidness and mechanical strength.The standard product is offered in the 3P+N+PE version with the neu-tral and the phase being of the same cross-sec-tional area and the casing used as protection conductor or in the 3P+N+Fe+Pe version with

the earth with the same cross-section of the phase.The aluminium alloy bars are galvanically tin-plated along the whole length while the cop-per bars can be tin-plated or silver-plated on re-quest.The SYSTEM busbar trunking system can be supplied, on request, with a painted casing. The standard protection degree of the SYSTEM busbar trunking system is IP55 without any ad-ditional accessories.The tap-off units are sup-plied only on one side of the conductor with a 1m standard distance (3 tap-off units each 3m). Elements with special number of tap-off units are available up to a maximum of 6 tap-off units for each 3m element.The outlet has an auto-

SYSTEMMEDIUM POWER DISTRIBUTION

100 - 400A

matic opening/closing system when the tap-off box automatically connected or unconnected, in order to guarantee always the IP degree.The junction is achieved through a connection system that guarantees at the same time both the mechanical and electrical junction with four screws. The system doesn’t require any kind of maintenance.The tap-off boxes are availa-ble with plastic and metal casings, empty, with fuse holder and suitable for automatic switches and industrial sockets.The bracket system has a fixing both for the horizontal lines and for the vertical lines (rise mains).

Page 7: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

- 7 -

One of the more common application of the busbar trun-king system is in the rising mains of offices and residential buildings such as skyscrapers for energy distribution on various floors.The SYSTEM series provides a large range of components and accessories to satisfy the application in the rising mains. Our technical department is at your disposal to give you technical support for correct application of compo-nents and/or accessories.

End cover

Distribution straight trunking unitwith tap-off facilites

Fixing unit for vertical runs

Tap-off box

Fire barrier

End feed unit

MAIN ELEMENTSSYSTEM

70

70

130

130

162

162

Neutral cross-section equal to 100% of the phase cross-section.Casing used as protection conductor (Pe)

Neutral cross-section equal to 100% of the phase cross-section.Protection cross-section (Fe) equal to 100%of the phase cross-sectionCasing used as protection conductor (Pe)

L3

L3

L2

L2

L1

L1

FE

N

N

Join

t dim

ensio

nJo

int d

imen

sion

3P + N + PE (4P)

3P + N + FE + PE (5P)

(AAZ)

(BAZ)

Page 8: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

ADVANTAGES

• SMALLER DIMENSIONS

• EASY AND QUICK TO INSTALL

• IP55 PROTECTION DEGREE WITHOUT ANY ADDITIONAL ACCESSORIES

• FIRE RESISTANCE EI 180 PASSING WALL/SLAB

• CUSTOMIZED ON REQUEST

• AN ENGINEERING DEPARTMENT AT YOUR DISPOSAL FOR SITE MEASUREMENTS, TRUNKING RUN EVALUATIONS, ELECTRICAL EQUIPMENT CONNECTION STUDY

FEEDER UNITS

This unit is used to feed the busbar trunking system by cables from the head of the line available also with switch disconnector.

PLASTIC CASING / TAP OFF BOXES

PREARRANGED FOR (MCB) EMPTY OR WITH FUSE HOLDER SUITABLE FOR (MCB) + SPECIAL SOCKETS

METAL CASING / TAP OFF BOXES

SUITABLE FOR MODULAR SWITCHES (MCB) EMPTY OR WITH FUSE HOLDERWITH SWITCH-DISCONNECTOR + FUSE HOLDER

This units with plastic casing (halogen free and fire retardant) are used to take power from the busbar trunking straight elements. The nominal rating start from 63A to 125A.

7.5 modules or 11 modules

- 8 -

This units with metal casing (patinted)are used to take power from the busbar trunking straight elements. The nominal rating start from 63A to 200A.

Page 9: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

- 9 -

The Impact2 busbar trunking system, is de-signed for power transport and distribution and is especially suitable in the electrical switchroom both as a transformer-switchboard or switch-board-switchboard connection and as the mainpower distribution system for industrial, com-mercial and service industry.The Impact2 busbar trunkings system is offered in current ratings from 400A to 5000A with alu-minium conductors and in current ratings from 630A to 6300A with copper conductors (on re-quest are availablehigher current ratings). The current ratings with aluminium conductors are granted with a max-imum ambient temperature of 40°C, while for copper conductors are granted with a maxi-mum ambient temperature of 50°C. On request are available configuration, for higher ambient temperature.Thanks to a casing made with an aluminium alloy extruded profile which gives to the product great mechanical rigidity and resistance perfor-mances (with a very light weight), the product can be used in its standard configuration also in boundary ambient conditions.

The standard product is offered in the 3P+N+PE with the neutral and the phase being of the same cross-sectional area and the earth (Pe-casing) cross-section more than 100% of the phase cross section. Phase and neutral conductors are made by one, two or three bars depending on the rated current; in the two and three bars version, the bars are opportunely connected at each junction.Available are also the 3P+N+Fe/2+Pe ver-sion with a dedicated earth conductor with a cross-section equal to 50% of the phase cross-section, the 3P+N+Fe+Pe version with a dedicated earth conductor with cross sec-tion equal to 100% of the phase cross-section (isolated) and the 3P+2N+Pe version with the neutral with cross section equal to 200% of the phase cross-section. Aluminium conductors are galvanically tinplated along their entire length while on request, the copper conductors can be galvanically tin- or silver-plated along their en-tire length. The Impact2 busbar trunkings system is offered in the standard version painted RAL 7035. The Impact2 busbar trunking systems are made with sandwich technology (COMPACT);

the conductor bars are compacted without any space inside the casing and are fully insu-lated using a no hygroscopic halogen free pol-yester sheath (thermal class 150°C or 155°C). This technology guarantees the products high performance in relation to voltage drop values even in high current and long runs. The standard protection degree is IP55 (on request IP66 only for transport lines without tap-off units). For out-door installations an extra protection (canopy) is used. The electrical connection is achieved by a monoblock system with one or more bolts with an anti- screwing spring which guarantees the electrical continuity between the units of the run. The self-breakable bolt is double headed; the first head is used for the installation (breaking at 85 Nm torque moment) carried out without any special tool, while the second head will be avail-able for future maintenances and inspections. A visual signal (red tag) confirms the correct ten-sion on the monoblock. A mechanical interlock device prevents the installer from completing the mechanical connection until the electrical con-nection is correctly completed. The joint mon-oblock doesn’t need any maintenance.

IMPACT2

HIGH POWER TRANSPORT AND DISTRIBUTION

400 - 6300A

from 63A to 160A

2 joint coversfor shorter and

easiest installation

Outlet point (IP55) realized without any needs additional components keeping

the body features unchanged.Patented!

from 63A to 630A(PLUG-IN)

Page 10: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

- 10 -

CONFIGURATIONSIMPACT2

Neutral cross-section equal to 100% of the phase cross-section.Insulated protection cross-section(FE) equal to 100% of the phase cross-section.Equivalent casing cross-section (PE) grea-ter than 100% of the phase cross-section.

3P + N + FE + PE (5P)

(BAA)

154

FE N L1 L2 L3

Neutral cross- section equal to 200% of the phase cross-section.Equivalent casing cross-section (PE) grea-ter than 100% of the phase cross-section.

3P + 2N + PE (5P)

(DAA)

154

N N L1 L2 L3

3P + N + FE/2 + PE (5P)

Neutral cross- section equal to 100% of the phase cross-section.Protection cross-section (FE) (connected to the casing) equal to 50% of the phase cross-section.Equivalent casing cross-section (PE) greater than 100% of the phase cross-section.

(GAA)

154

Fe/2 N L1 L2 L3

3P + N + PE (4P)

Neutral cross- section equal to 100% of the phase cross- section.Equivalent casing cross-section (PE) greater than 100% of the phase cross-section.

(AAA)

132

N L1 L2 L3

The Impact2 busbar trunking system is available in four distinctive configu-rations in which the neutral conductor’s cross- section and the protection cross- section change according to needs. The available versions are il-lustrated below with the compilation code.

End cover

Distribution straight trunking unitwith tap-off facilites

Fixing unit for vertical runs

Tap-off box

Fire barrier

End feed unit

Page 11: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

CONNECTION ACCESSORIES

Terminal unit

Flexible connection unit

Protection connection unit

Rigid connection unit

GeneratorElectric switchboard Oil transformerCast resin transformer

- 11 -

In terms of connection (switchboard, transformer, generator) a large range of connection accessories is available and when used (individually or com-bined) they grant a remarkable saving (both in terms of time and total costs) with a technical result that guarantees accordance to the relating rules. Our technical department is at your disposal to give technical support for a correct application of the accessories.

Page 12: MISTRAL - Terasaki · The MISTRAL bus-bar trunking system is avail-able in two versions: - with “standard plug-in outlets”; - with “inter-locked plug-in outlets”

MEB

RO

EN

G 0

5/

16

MEGABARRE EUROPE S.r.l.

Via Luigi Einaudi 18/24 - 25030 Torbole Casaglia Brescia - ItalyTel. +39 030 2159711 - Fax +39 030 2159777

[email protected]

T H E B U S B A R S P E C I A L I S T