mining solutions - group-itm.com · undercarriage parts and complete undercarriage solutions....
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MINING SOLUTIONS
ITM IS A PREMIUM BRAND MANUFACTURER AND SERVICE PROVIDER OF TRACKED UNDERCARRIAGE PARTS AND COMPLETE UNDERCARRIAGE SOLUTIONS. Through many years of research, development and collaboration with global OEMs and by listening to client feedback on the performance of our products, we continue to keep industry moving with solutions that maximize productivity and that are now available to the aftermarket mining customers. Our worldwide network of manufacturing facilities, service centers,Product Support Specialists and our selected dealer partners are always at hand to assist your global operations locally by providing know-how in technical support and experience in field service operations.
ITM product range covers all the crawler machines types such as dozers, excavators and shovels across multiple manufacturers and applications, so that you can rely on us for the entire fleet range, in every location.
What also differentiates ITM is our dedicated team of over 1,300 professionals located around the world. With 40 experts in our Engineering Center, we develop innovative and customized solutions for the most challenging projects, whatever the application and wherever it is required. And with our After Sales team that’s there for you every step of your journey, we will continue to raise the bar and set the standard of excellence in the undercarriage industry.
FOR SUCCESSENGINEEREDTHIS IS HOW WE GET CLIENTS
ONE SUPPLIER FOR ALL YOUR FLEET RANGE.
DIRECT LINE WITH THE MANUFACTURER.
DEDICATED TEAM FOR CUSTOMER SUPPORT AND AFTER-SALES SERVICE.
TRACKADVICETM FOR MAINTENANCE,TECHNICAL DATA AND STOCK OPTIMIZATION.
R&D FOR CUSTOMIZED ENGINEERING REQUESTS.
WARRANTY PACKAGES.
CERTIFIED SUPPLIER ISO 9001, ISO 14001, DEUTSCHE BAHN AND EN15.085.
GLOBAL COMPANY WITH LOCAL SERVICE AND STOCK.
COST / HOUR REDUCTION.
RESEARCH & DEVELOPMENT
PRODUCTION & LOGISTICSPRODUCT SALESSERVICE AFTER SALE
WHY CHOOSE ITM
ITM IS A WORLD-WIDE BUSINESS
ITM | Service centers
WITH MORE THAN 60 YEARS OF EXCELLENCE, ITM IS SERVING MAJOR OEM MANUFACTURERS, MINES AND CONTRACTORS ALIKE.
Our references> BHP Billiton> Epiroc> JCB> John Deere> Rio Tinto> Sandvik> Semirara> Takraf> Vale> XCMG
Manufacturing facilities
SERVICE CENTERSGillette, WY, USAHolden, WV, USAParauapebas, Parà, BrazilAtibaia, São Paulo, BrazilFort Mc Murray, AB, CanadaKewdale, WA, AustraliaEmerald, QL, AustraliaMuswelbrook, NSW, Australia
INTERTRACTOR AMERICA CORP.Elkhorn, WI, USAWinston-Salem, NC, USA
ITM LATINA AMERICA LTDAAtibaia, São Paulo, Brazil
ITALTRACTOR ITM SPAValsamoggia (BO), Italy HQ Fanano (MO), Italy Ceprano (FR), Italy Potenza (PZ), Italy
TITAN INTERTRACTOR GMBHGevelsberg, Germany
ITM TRACK (TIANJIN) LTDTianjin, P.R. of China
PYRSA PIEZAS Y RODAJES S.A.Monreal del Campo (Teruel), Spain
Headquarters
R&D
WHAT DRIVES THE ITM ENGINEERING ACTIVITIES ARE THE MINING CUSTOMERS NEEDS FOR CONTINUOUS IMPROVEMENTS IN TERMS OF MACHINE COST PER HOUR, PRODUCT PERFORMANCE AND SAFETY. Our products are a result of extensive research, new materials development and a wide variety of laboratory and field tests.
ITM Engineering designs new products by FE calculation, identifying critical areas for optimized geometry. All aftermarket parts are benchmarked to guarantee identical dynamic behavior and to identify improvement in critical portions.
The perfect chemical composition of the steel is chosen based on ITM productive technologies, the component geometry and mechanical properties identified through FE.
BENCH AND FIELD TESTS
DESIGN AND FEASIBILITY
PROTOTYPING AND LAB TESTS
SERIAL PRODUCTION
THE ITM DESIGN PROCESS
Based on the steel of choice, the feasibility of complex geometry is simulated with specific software. Type and areas for heat treatments are also selected based on the previous analysis.
AFTER THE DESIGN PROCESS, ITM PILOT PRODUCTION IS TESTED IN LABORATORY AND IN THE FIELD.
R&D
EVERY ITM COMPONENT UNDERGOES A SERIES OF TESTS INCLUDING:> Mold effectiveness> Geometrical comparison between real
piece and 3D model > Heat treatment tests (massive and/or
induction) > Machining tests > Assembly tests > Strain gauge Analysis > Fatigue bench tests> Field tests
ITM PROTOTYPING AND TEST VALIDATION
PRODUCTION CAPABILITIES
A COMPLETE RANGE OF UNDERCARRIAGE SOLUTIONS FROM 4 TO 2,500 TONS.
FRAMES15K UNITS/YEAR
SHOES2.8M UNITS/YEAR
SPROCKETS200K UNITS/YEAR
CHAINS AND MONOBLOCS145K UNITS/YEAR
ROLLERS1M UNITS/YEAR
IDLERS170K UNITS/YEAR
MINING DOZERS
MINING EXCAVATORS
6015B*!6018 / RH90C6030 / RH120E6040 / RH170B
6050 / RH2006060 / RH340B
7495 / 495HRII(electric rope shovel)
D8° D9°
D10° D11°
EX1200!#EX1800!EX1900!
EX2500 / 2600EX3500 / EX3600EX5500 / 5600
CATERPILLARCATERPILLAR HITACHI
PC1250!°PC2000!°
PC3000PC5500
KOMATSUD155°
D275
D375° D475°
KOMATSUR9100!°R9150!°R9250!
R9350!R9400*!
LIEBHERR
LEGENDA: ° PPR VERSION AVAILABLE ! FORGED * COMING SOON # OEM onlyLEGENDA: ° PPR VERSION AVAILABLE
DRILLING SPECIAL APPLICATIONS
APPLICATIONS> CONVEYORS / APRON FEEDERS> CRANES, BUCKET WHEEL EXCAVATORS> DIAMOND DREDGERS, CRUSHERS> MARINE / SUBSEA
PRODUCT RANGE> EPIROC> CATERPILLAR - TEREX - BUCYRUS> SANDVIK> TAMROCK> REICHDRILL
CUSTOMERS> THYSSENKRUPP, TAKRAF, SANDVIK, > WIRTGEN, SENNEBOGEN> DE BEERS
SPECIFICATIONS> OPERATING WEIGHT: UP TO 2,500 t> CHAIN PITCH: UP TO 440 mm
SPECIFICATIONS> OPERATING WEIGHT: 14.5 t - 190 t> CHAIN PITCH: 140 - 260.35 mm
TRACK OPTIONS
DOZERS EXCAVATORS DRILLING
40 t class 50 t class 70 t class 110 t class 100-150 t class
CATERPILLAR D8 D9 D10 D11KOMATSU D155A - AX D275A - AX D375A - AX D475A PC1250
EPIROC PV 351LIEBHERR R9100/R9150
TRAC
K C
HAI
N
Ret
entio
n Sy
stem
None
ITM PIN RETENTION System (IPR)
POSITIVE PIN RETENTION System(PPR)
Scallop Resistant Link
Extended Bushing Life (ITM Floating Bushing)
Coming Soon Coming Soon
Heavy Duty LinkT2 version only
Standard Production Standard Production
Advanced Seal Group (All-Weather)
Advanced Lubricant Formula (Synthetic)
TRAC
K S
HO
E Shoe
Typ
e Standard
Extreme Service
Super Extreme Service
Hardfacing material layer (for Extreme Service and Super Extreme Service Shoes ONLY)
MUD Holes (Trapezoidal Design)
MUD Holes (Circular Design)
ITMSERVICE
FACT: UNDERCARRIAGE ACCOUNTS FOR MORE THAN 50% OF YOUR MACHINE OWNING AND OPERATING COSTS. Besides our premium undercarriage components, ITM offers a complete range of services designed to help you getting the most value out of your investments.
PRODUCT SUPPORT SPECIALISTSA global team of skilled professionals always at your hand.
SERVICE CENTERSOur service centers located all over the world feature a range of specialized machinery designed to carry out a broad range of undercarriage services. Our state of the art repair facilities combined with the expertise of our service team, ensures our customers undercarriage needs are met to the highest standards.
TRACKADVICETM
The cloud solution to help you staying on top of your maintenance and repair tasks.
SERVICE CENTERS
> Mid-life frame rebuild> Links assembly / disassemlby> Pin&Bushing Turn> Joints test> Track Shoes re-grousing
> New material with high density of complex borides and vanadium carbides within the martensitic matrix provides the best performance in aggressive environments where impact and abrasive wear are critical.
> The fine microstructure reduces the propagation of cracks and results in the superior impact performance.
> Chromium-free and heat-treatable hard-facing layer.
Comparision of Overlay ThicknessesEQUIVALENT WEAR LIFETIME
ITM steel requires less material for a given wear life compared to CCO and Q&T plate. This results in increased performances for high-impact applications.
Thic
knes
s fo
r E
quiv
alen
t W
ear
Life
tim
e (m
m) 200
180
160
140
120
100
80
60
40
20
0ITM Steel
5,0
Q&T Plate
>18x Thickness Compared
to 8224
93,8
CCO
>3x Thickness Compared
to 8224
15,6
Mild Steel
175,0
>34x Thickness Compared
to 8224
TRACK SHOE REGROUSING WITH HARDFACING MATERIAL (AVAILABLE ON SELECTED MODELS)
OUR SERVICES
MAINTENANCE & REPAIRFOR ALL YOUR COMPONENTS
ON-SITE SUPPORT BY OUR QUALIFIED PROFESSIONALS
STOCK DEPOSIT AND MANAGEMENT
> Idler resurfacing> Leakage tests and oil refilling> Wear inspections> Washing / Painting> Stock management
PRODUCT SUPPORT SPECIALISTS
ITM PRODUCT SUPPORT SPECIALISTS (PSS) IS A GLOBAL TEAM OF CRAWLER MACHINES EXPERTS. EVERY YEAR THEY INSPECT HUNDREDS OF UNITS IN THE MOST DIVERSE MINING ENVIRONMENTS STUDYING UNDERCARRIAGE WEAR PATTERNS AND ON-FIELD BEHAVIOR. THEIR EXTENSIVE KNOW-HOW ENSURES THAT OUR CUSTOMERS ACHIEVE THE MAXIMUM COST EFFECTIVENESS, KEEPING DOWNTIME TO MINIMUM.
This team of highly qualified professionals is at your hand for:> Field assistance> Product recommendations> Wear monitoring and TrackAdvice support> Training in the field and in the classroom
WHY USE
TrackAdviceTM?
PLAN
CONTROL & ANALYZE
SAVE
NEW SMARTPHONE APP
ADD VALUE TO YOUR OPERATIONS
> New undercarriage maintenance scheduler to optimize machine downtime
> Part replacement forecast tool to drive the process, optimizing stock and purchasing
> New site by site list of undercarriage tasks
> Cost / Hour analysis to improve and compare performances
> Manage machine planned downtime reducing high urgency repairs and costs
> Efficient stock management
> Full cloud database always available in the field> Part replacement, edit and add recommendations in the field> Multiple measurement methods> Visual evaluation> New simplified app user interface> Previous inspections graph and guidance images to minimize measurement error> Previous part wear rate and value shown
> One solution to manage all makes and models (more than 300 machine models available)
> Updated database with more than 3500 measurement methods and wear limits
> Accurate measurement of all undercarriage components
> Average component life performance in given jobsite conditions
> Comparative component life performance across different brand
> Track sag monitoring
OVERHAUL YOUR MAINTENANCE STRATEGY, NOT YOUR UNDERCARRIAGE.
All parts of the undercarriage are designed and manufactured to work and wear as a system. As soon as one of the components starts to wear, it will eventually have some effect on the rest. Undercarriage wear cannot be eliminated but it can be controlled and cost-effectively managed. ITM TrackAdvice is the cloud solution to help you staying on top of maintenance and repair tasks.
TrackAdviceTM SOLUTION OVERVIEW
TRAINED INSPECTORS COLLECT THE DATA IN THE FIELD THROUGH ITM APP
DATA IS REVIEWED ON THE CLOUD PLATFORM AND UPDATED WITH MAINTENANCE RECOMMENDATIONS
CUSTOMERS USE THE RESULTS TO OPTIMIZE THEIR MAINTENANCE STRATEGY AND REDUCE COST/HOUR
CLOUD
www.group-itm.com | www.titan-intl.com
Titan InternationalQuincy, IL, USABryan, OH, USADes Moines, IA, USAFreeport, IL, USASaltville, VA, USA
Titan Tire Corporation Union City, TN, USA
Titan Pneus do Brasil LtdaSão Paulo, Brazil
Voltyre-Prom Volgograd, Russia
Titan Mining Services (TMS)SWTSaskatoon, SK, Canada
Titan Mining Services (TMS)Titan Australia Pty LtdEmerald, QLD, AustraliaKalgoorlie, WA, AustraliaKarratha, WA, AustraliaMildura, VIC, AustraliaMuswellbrook, NSW, AustraliaPerth, WA, AustraliaPort Hedland, WA, AustraliaSydney, NSW, AustraliaWhyala, SA, AustraliaYatala, QLD, Australia
Titan Mining Services (TMS)PT Titan Wheels IndonesiaJakarta, Indonesia
Titan Mining Services (TMS)Titan Wheels South Africa (Pty) LtdNuffi eld, Springs, SA
Titan Mining Services (TMS)Aros del Pacifi co S.A.C.Lima, Peru
Titan Mining Services (TMS)Aros del Pacifi co S.A.Santiago, ChileIquique, Chile
Titan Steel Wheels LtdKidderminster, UK
Titan Distribution (UK) LtdSt. Helens, UK
Titan Italia SpACrespellano (BO), ItalyFinale Emilia (MO), ItalyJesi (AN), Italy
Titan France SASFlers, France
Titan Asia A.S.Aydin, Turkey
Wheels India LtdTamilnadu, India (Minority Share)
Italtractor ITM SpAFanano (MO), ItalyCeprano (FR), ItalyPotenza, Italy
Titan Intertractor GmbHGevelsberg, Germany
Pyrsa Piezas y Rodajes S.A.Monreal del Campo (Teruel), Spain
Intertractor America Corp.Elkhorn, WI, USAWinston-Salem, NC, USAGillette, WY, USAHolden, WV, USA
ITM Latin America LtdaAtibaia, São Paulo, BrazilParauapebas, Pará, Brazil
ITM Track (Tianjin) LtdTianjin, P.R. of China
Titan ITM (Tianjin) Co. LtdWDA Tianjin, P.R. of China