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TELE – 0771 4042498, 093029 42498 ; TELE FAX – 0771 4042498, EMAIL: minimexmkt@gmail.com ; bhavrises@airtelmail.in

PROFILE

Our exhaustive range of products provide solutions to conventional temperature

sensors to high-tech industrial thermocouples for a variety of industries like Steel,

Glass, Power, Cement, Chemicals and many other OEM's. We can offer you various

types of thermocouples in different insulations. All the thermocouples are checked

with master Sensors calibrated from the NABL Accredited Lab.

PRODUCTS LIST

THERMOCOUPLES OF STEEL INDUSTRY

COKE OVEN

Thermo Sensors Thermocouples, Especially for Coke Oven, not only ensures precise temperature

control but also provides long life. The rigorous Protection tube made from Engineering Ceramics can withstand extreme temperature conditions along with Flue gases, thereby giving an edge over

competitors.

SINTER PLANT

Iron ore fines, fluxes and coke breeze are agglomerated into larger porous lumps, which is suitable

for use in the Blast Furnace. Careful Monitoring of temperature within the Sinter plant is

important

BLAST FURNACE

Blast Furnace is the heart of Integrated Steel Plant. Thermocouples used in Blast furnace faces the

most challenging temperature & flue gas conditions. The temperature extremity along with flue gas corrodes the outer sheath of Thermocouple resulting the failure of T/c in not more then a

month. With years of experience & expertise in thermocouple Engineering, Thermo Sensors has

developed a special design, specifically for Blast Furnace to give long life, thereby reducing the

cost.

Contact our experts Today…

HSM (RE-ROLLING MILL)

In the furnaces of the hot-rolling mill, the slabs produced in the continuous casting line are heated to a

temperature of approximately 1,250°C, before being rolled into hot-rolled wide strip. Any

irregularity in temperature can impart thermal stress in the Sheet thereby reducing the quality of

Strips. Thermo Sensors provides the most accurate, stable & long life thermocouple for your

HSM. Contact our experts Today…

THERMOCOUPLES FOR CEMENT PLANT

PRE HEATER FURNACE

Preheater

and precalciner kilns are shorter than a long cement kiln and contain tall preheater towers that use

the heat produced by the kiln to preheat the raw materials as they move through the various stages of the tower. Thermo Sensors Make thermocouples are mounted & running successfully at many

preheater furnaces.

Contact our experts Today…

ROLLING KILN

Kiln Stability, operation and performance

optimization requires accurate kiln temperature. Finding a reliable, accurate temperature

measurement method that withstands the very hot and abrasive conditions around the kiln has

been a problem.

Frequent replacement of thermocouples not only adds up to the cost of maintenance but also

frustrates the Engineers & labors in changing process. Thermo Sensors can provide long lasting

thermocouples for your Kilns, thereby reducing your replacement cost.

THERMOCOUPLES FOR POWER PLANT

BOILER TUBE SKIN TEMPERATURE THERMOCOUPLE

the skin thermocouples is designed to sense surface temperature of boiler or process tubes.

typical skin thermocouple assembly comprises of mi thermocouple, welding pad and strap, intermediate loop (twice pipe diameter), adjustable threaded adapter and heavy duty enclosure.

elements k, simplex or duplex

sheath ss 310, 446, *inconel 600, *incoloy 800/825 od 6 mm to 12. 7 mm

junction grounded or un-grounded

pad size 2" x 1/2" x 1/4" ; 1" x 1" x 3/4"

shaped to match pipe curvature

clamp / strap 1 1/2" x 1/2" x 1/8"

for anchoring thermocouple

mounting standard 1" npt in ss 316

enclosure die cast aluminium, cast steel with compression fitting for gripping thermocouple

RTD ASSEMBLY BEARING TEMPERATURE

STANDARD ELEMENT : PT 100, SIMPLEX or DUPLEX (2 wire or 3 wire) CALIBRATION

: DIN 43760, BS 1904, JIS C 1604 Gr II SHEATH & MOUNTING : As per drawing CABLE :

PTFE - or - Fibreqlass / SS braided with PTFE insulated conductors

RTD ASSEMBLY TURBINE COMPRESSOR & PUMP

RTD ELEMENTS : PT 100, SIMPLEX or DUPLEX (2 wire or 3 wire) THERMO COUPLE

TYPE : J or K, Simplex or Duplex MOUNTING : As per requirement CABLE : PTFE - or -

Fibreqlass / SS braided with PTFE insulated conductors

THERMOCOUPL FOR MOLTEN ALUMINIUM / ZINC (BOTH PHOTO)

We manufacturer thermocouple for molten aluminum in Silicon Nitride outer tube featuring long

life and maintenance free advantages. There is no eluted contamination into molten aluminum.

Therefore, the purity of the metal is maintained. Superb thermal shock resistance. Light weight,

high strength, and easy to handle. Even with flux, Silicon Nitride is hardly eroded. This ensures

long life

THERMOCOUPLES FOR GLASS INDUSTRY

FOR FURNACE CROWN

It is well known that Glass Melting Furnace includes a melting chamber in which solid batch

materials are heated to produce molten glass. The arch of this melting chamber is known as

crown. To measure and control the temperature of furnace crown is important, because with the

correct temperatures one can improve the service life of crown, as the overheating of the crown

may cause of early erosion of crown refractory and the other side if the temperatures are low, it

can affect the melting efficiency and will increase the fuel consumption. The highest temperature

in melting furnace is at crown. To select the right materials and assembly is quit important as the

temperature at crown is even more than 1600°C. The design we recommend is with dual

protection sheaths. In most of the furnace thermocouples are placed in block pockets, but over a

period of service it may get through hole. At crown there are number of points to measure in

center, Right & Left, the same kind of assemblies can be used for Regenerator Crown as well.

TRILEVEL FOR FOREHEARTH/DISTRIBUTOR

In Distributor & Fore-Hearths temperature measurement & control is most important, the glass

fore-hearth control system includes a temperature sensing system and control system. The

temperature sensing system includes an arrangement of pre-positioned temperature sensors.

Simplex thimble thermocouples & tri-level / triplex thermocouples consist of an assembly of a

bottom, middle and top thermocouples for sensing the vertical temperature profile of the molten

glass at a fixed location. The output signals from these temperature sensors are received by

controllers of the control system which then provide control signals & regulate the operation of

the heat input devices and the cooling input devices. Thermocouple output & controller's

calibration must be accurate, reliable and repeatable. The Tri-Level Thermocouples designed to achieve thermal homogeneity of the glass exiting from

the fore-hearth for forming, as the homogeneity will help to get the proper distribution of Gob in moulds.

FORE-HEARTH THERMOCOUPLES

In Distributor & Fore-Hearths temperature measurement & control is most important, the glass

fore-hearth control system includes a temperature sensing system and control system. The

temperature sensing system includes an arrangement of pre-positioned temperature sensors.

Simplex thimble thermocouples & tri-level / triplex thermocouples consist of an assembly of a

bottom, middle and top thermocouples for sensing the vertical temperature profile of the molten

glass at a fixed location. The output signals from these temperature sensors are received by

controllers of the control system which then provide control signals & regulate the operation of the heat input devices and the cooling input devices. Thermocouple output & controller's

calibration must be accurate, reliable and repeatable.

BLANK MOULD THERMOCOUPLES

To measure the temperature at Blank Mould is important ,to achieve proper job distribution &

product quality. Most of the container glass industries are using Blank Mould 'K'Type

Thermocouple / J type with mineral insulating flexible high temperature cable. These

Thermocouples are lower in dia i.e. 1.5mm /3 mm, and as it is flexible it can be used for different size of moulds. These Thermocouples will help to get continuous monitoring of mould

temperature.

SPOUT THERMOCOUPLES In container glass industries Spout Bowl glass temperature is very important .To measure it, we designed Spout Bowl Thermocouples in nobel metal with platinum thimble. It is immersed

through side and user can get correct temperature of molten glass just before glass cutting. Length as per application need.

THERMOCOUPLES FOR PHARMACEUTICAL

AUTOCLAVE

INCINERATORS

Incineration is a waste treatment technology that involves the combustion of organic materials

and/or substances. Usually the destruction is carried out in controlled atmosphere at very high

temperature. Thermo Sensors provides Thermocouples for Incinerators with double protection

tube to achieve long service life.

INCUBATORS

Incubator is an apparatus consisting of a box designed to maintain a constant temperature by the

use of a high accuracy RTD; used for premature infants/ born baby. Rely on Thermo Sensors RTD for accurate temperature monitoring & control.

THERMOCOUPLES FOR TEXTILE INDUSTRY

DRAW TEXTURISING

Draw Texturising is a process of imparting certain qualities into man made fibre. The process is

done at elevated temperature in order to achieve desired Elasticity & uniformity. Accurate

temperature measurement & control of the heater is most important. We recommend Thermo

Sensors make RTD’s for your DT machine, which will enable you to deliver excellent quality

Fiber.

THERMOCOUPLES FOR PLASTICS INDUSTRY

BAYONET THERMOCOPLES ( J TYPE & K TYPE)

We manufacturer of all type bayonut assemblies & Bayonut thermocouples for the used in Plastic

Industries as purpose of measuring temperature. Our products are manufactured from superior

grade materials that come from trusted vendors, by our organization.

WASHER TYPE THERMOCOUPLE

We manufacturer Washer Type thermocouple in various ranges and designs for measuring surface

temperature. Our products are manufactured from superior grade materials that come from trusted vendors, by our organization.

We as a reputed company are offering Washer Type Thermocouple which is most suitable for

continuous measurements ff Flat-surface temperature. In reducing, sulfurous atmospheres it is

necessary to use this product because atmosphere with reduced oxygen content promote the so-

called “green-rot” corrosion which is far away with Washer Type Thermocouple. It ensures

reliability and durability.

RING TYPE THERMOCOUPLE

We manufacturer Ring Type thermocouple in various ranges and designs. Our products are

manufactured from superior grade materials that come from trusted vendors, by our organization.

Being the renowned name in the field of manufacturing, we offer large array of Ring Type

Thermocouple to our clients. Because of being ring shape it is easy to maintain and are designed

by our experts to meet rugged applications of the clients. It is mainly composed of sensors,

connection heads, leadwire termination that makes the product consistent and reliable which other

company’s product does not normally provide.

THREAD TYPE THERMOCOUPLES

Housing of the probe: 1/2" long with 1/4-20 thread. Brass with chrome plating. . Cable: 1 meter

long with fiber glass insulation. Maximum working temperature: < 400C (780F)

THERMOCOUPLES FOR SPONGE IRON PLANT

THERMOCOUPLES

Calibration : As per DIN 43760 Configuration : Simplex/Duplex Lead Configuration : 3 wire

system Accuracy : Class B. +0.8 Deg C at 100 Deg.C Sheath Length : Max. length – No bar.

However for length above 2000 MM Insulation : MGO (Mineral Insulated) Process connection (*)

: Optional, Available with BSP,BSPT,NPT threads- fixed or adjustable compression fitting Cable

length : Standard – 1 Mtr. Additional in multiples of 1 Mtr Process connection material : SS 304

/SS 316 Termination : Screw type on ceramic terminal block in die-cast Aluminium Head, also

available with weatherproof head (IP-55,IS2147) and flameproof head .Cable entry :½” Bsp,

¾”Bsp.

QRT

The most

common problems faced by Thermocouples used in Sponge Iron Kiln is short life span. The outer

sheath of the thermocouple gets corrode/oxidize at high temperature in presence of flue Gas, eventually adding up the cost of production.

(RTD PT-100)

•

Thermo Sensors manufactures a broad range of common RTD assemblies as well as custom-engineered assemblies with special sensors and mountings. Available RTD elements include

wirewound platinum, thin film platinum, copper and nickel elements.

10. Thermocouples for chemical & Petrochemical

HIGH VELOCITY & PRESSURE SENSORS

Chemical and petrochemical plants often have hazardous areas, where CMRS approved are

needed assemblies Thermocouple and resistance thermometer assemblies for these categories are available. These assemblies can be supplied with a whole range of high pressure and high velocity

resistant protection tubes or solid drilled and machined thermo wells. Our engineers are also able to calculate for applications where vibrations and high velocity can form problems, also coatings

for chemical resistance are possible like Teflon.

THERMOCOUPLES AND RTD ASSEMBLIES

are manufactured using high quality contamination and chemical resistant mineral insulated RTD and thermocouple cable. Industrial Thermocouples and RTD Assemblies have higher temperature

capabilities up to (3000ºF) and insure trouble free operation where with minimum failure.

MENIRAL INSULATED THERMOCOUPLES

MINERAL INSULATED THERMOCOUPLE WITH PLUG CONNECTOR

Product Description

Semi Rigid thermocouples manufactured from mineral insulated stainless steel sheathed thermocouple cable. These thermocouples are used in a variety of processes as their many

characteristics make them a good choice for general and special purpose use, their ruggedness and moderately high temperature range make them a popular choice for a multitude of temperature

sensing environments. A robust temperature sensor which is resistant to bend creasing and wall

splitting due to the thickness of the sheath and extreme compaction of the magnesium powder.

MINERAL INSULATED THERMOCOUPLE WITH ALUMINUM HEAD

Product Description

Semi Rigid thermocouples manufactured from mineral insulated stainless steel sheathed thermocouple cable.

These thermocouples are used in a variety of processes as their many characteristics make them a

good choice for general and special purpose use, their ruggedness and moderately high

temperature range make them a popular choice for a multitude of temperature sensing

environments. A robust temperature sensor which is resistant to bend creasing and wall splitting

due to the thickness of the sheath and extreme compaction of the magnesium powder.

These units are terminated in a spring loaded ceramic block and aluminum terminal head IP68

rated.

MINERAL INSULATED THERMOCOUPLE WITH POT SEAL & 1 MTR LEADS

Product Description

Semi Rigid thermocouples manufactured from mineral insulated stainless steel sheathed thermocouple cable.

These thermocouples are used in a variety of processes as their many characteristics make them a

good choice for general and special purpose use, their ruggedness and moderately high

temperature range make them a popular choice for a multitude of temperature sensing

environments. A robust temperature sensor which is resistant to bend creasing and wall splitting

due to the thickness of the sheath and extreme compaction of the magnesium powder.

These units are terminated in epoxy filled pot seal complete with 1mtr PVC insulated outer jacket

leads and 70mm exposed tails.

HANDHELD THERMOCOUPLES PROVES

Needle Type Probe 2

Very Small Diameter gives fast

response in aie and liquids Max Temp

600C.

Leaf Surface Probe

Fast response measuring for flat

surface Max Temp 600C.

Bow Curved Surface probe

For measuring temp of moving or static

convex surfaces, rollers, Temp 800C Bow size: 4” and 8”.

RESISTANCE TEMPERATURE DETECTORS (RTD PT-100)

RTD HEAD TYPE

Sheath MOC : SS 304 / 316 (According to process).

Accuracy : Class A,1 / 3B, B, 2B.

Sheath Construction : Conventional / MI

Sheath length/OD : According to the application. Process Connection : Fixed or adjustable, BSP, NPT or as per mounting, MOC:SS (304,

316).Head Type : Weather proof / Flame Proof

RTD WIRE TYPE

Sheath MOC : SS 304 / 316 (According to process)

Accuracy : Class A, 1/3B, B, 2B Sheath Construction : Conventional / MI.

Sheath length OD : According to the application. Process Connection : Fixed or adjustable, BSP, NPT or as per mounting, MOC: SS (304, 316).

Cable Type : 2/3/4/6/8-Core as per requiremen

FLAT SENSORS FOR SLOTS ( RTD )

With sound understanding of the market requirements, we are making available top quality sensors that satisfactorily meet the needs of our clients. The range of flat sensors that we are

offering are used for slater slot and also have winding applications.

STEAM LINES RESISTENCE THERMOMETER FOR FLUE GASES, AIR ( RTD )

We are a company that is trusted for offering top quality sensors and components. The steam lines resistance thermometer for flue gases, air are subjected to lead pull out test and thermal response

time test. It is finds application in turbo line and generators.

BEARING TEMPERATURE DETECTORS ( RTD )

The TG & Hydro bearing temperature detectors are carefully designed and developed by our highly professional and experienced team. The range finds application in motors, generators

etc.

THERMOWELL

Thermo Sensors was founded in 2002 by a team of engineers . Thermo Sensors is the largest

manufacturers of Thermocouples and Rtd’s in India.

In continuation to fulfill customer needs the company is also involved into manufacturing of

thermowells and mechanical components and accessories along with other products .We are

Equipped with a new efficient deep drill machine and plasma CNC Machine, we produce high

reliability, all types of thermowells .

We are one of the few sources in India for long thermowells and can produce up to a maximum length of 1000mm at our facility . Various types of inspections are conducted throughout the

process including dye penetration and hydrostatic tests to ensure the integrity of our thermowells. Available in every grade of stainless steel, non-ferrous and a variety of high temperature super

alloys.

application, for more details talk to a sales representative today. Common thermowell materials

include Brass, Carbon Steel, 304 and 304L Stainless Steel, 316 and 316 LC Stainless Steel,

Hastelloy B & C, Incoloy 800, Inconel 600, and Titanium.

THREADED THERMOWELLS

• Thermowells are used to provide an isolation between a temperature sensor and the environment, either liquid, gas or slurry. A thermowell allows the temperature sensor to be

removed and replaced without compromising either the ambient region or the process.

FLANGED THERMOWELL

• The well should extend beyond the center of the fluid stream without touching the opposite

wall. Installation in an elbow or tee may be necessary for sufficient immersion in small

pipes.

VAN STONE THERMOWELL

• Backing flanges for van stone wells are available. Specify as separate item giving flange

size, rating and material.

SOCKET WELD THERMOWELL

• Thermowells are used to shield thermocouple elements against mechanical damage and

corrosion. Many variations are available in a variety of materials to meet individual job specifications.

SANITARY THERMOWELL

WELD IN THERMOWELLS

• Weld In Thermowells are utilized anywhere that a welded thermowell is required.

Common applications include high pressure and/or high vibration, for example on the steam side of the construction of steam boilers.

AVAILABLE THERMOWELL STYLES

• A thermowell is a pressure tight receptacle designed to accept a temperature sensing

element and provide a means to insert that element into a vessel or pipe. A thermowell acts as a barrier between a process medium and the sensing element of a temperature

measuring device. It protects against corrosive process media, as well as media contained under pressure or flowing at a high velocity. A thermowell also allows the sensing element

to be removed from the application while maintaining a closed system.

SPONGE IRON KLIN THERMOWELL

Being the renowned name in the field of manufacturing, we offer a wide array of Cast Iron

Thermowell. It is mainly made up of alloys of irons that come from trusted vendors, since the

basic strength and hardness of iron is very high it is used to penetrate the soft materials as well as

harder material. The product is verified at every step during the manufacturing process to ensure

the reliability and consistency.

SPECIAL THERMOWELLS

. metal thermowell with Tungsten carbide/ceramics/PTFE/PVDF/PFA COATINGS Solid sintered

tungsten carbide Silicon carbide ( recrystalised & Nitride Bonded)

Tantalum Tungstem Graphite

Silicon nitride

THERMOCOUPLES COMPENSATING CABLE

PTFE INSULATED THERMOCOUPLE CABLES WITH & WITHOUT BREEDING : We are the manufacturers, suppliers & exporters of PTFE Insulated Thermocouple cables. Our

high quality & comprehensive PTFE Insulated Thermocouple Cables are available with and

without breeding. Our high quality PTFE Insulated Thermocouple Cables are extensively useful in different industry types. We can also manufacturer PTFE Insulated Thermocouple Cables as per

the client's specific requirements.

PTFE INSULATED HIGH VOLTAGE CABLES :

We are the manufacturers, suppliers & exporters of PTFE Insulated High Voltage Cables. Our

high quality & comprehensive PTFE Insulated High Voltage Cables range are available up to 50

KV/DC. These cables have excellent corona resistance and PTFE Tape insulation. We can also

manufacturer PTFE Insulated High Voltage Cables as per the client's specific requirements. PTFE INSULATED HIGH VOLTAGE CABLES HAVE SOME SPECIAL FEATURES, WHICH ARE MENTIONED below:

1. Inert to Fungus and Mold Growth.

2. Suitable for very wide frequency range (DC to above 10000 MHz) 3. Excellent flex life and totally unaffected by out doors exposure for unlimited period.

TEFLON / TEFLON INSULATED THERMOCOUPLE BALLON FLAT CABLE

Available Sizes : 1/20, 1/22, 1/24, 1/30 3/22, 3/24, 3/26, 3/30 7/30, 7/32, 7/34, 7/36 14/36, 24/36,

40/36, 48/36 Available Calibrations : &quot;J&quot; - Fe / Const ( 0 - 400 o C ) &quot;K&quot; -

Cr / Al ( 0 - 1200 o C )

FIBRE GLASS CABLE

The thermocouple cables are available in different

compositions as per the following international standards. These are tested as per specifications to

provide the accuracy of measurement under the nomenclature as J, K, R, S & T types.

• The ingredients are guarenteed & made to

perform its fullest. Depending on the

design , the following materials can be

orderd:

• PTFE (Teflon)

• PVC • Fiber Glass

• Mica Organic Polymers • S.S. Wire Braid

Find use in temperature measurement of all range.

SINGLE PAIR STEEL WIRE ARMOURED PVC THERMOCOUPLE EXTENSION AND

COMPENSATING CABLE

We supply single pair 16/0.2mm dia armoured cable in 25, 50, 100 or 200 metre lengths in either thermocouple cable types KX, KCB, TX, JX, NX or RX/SX. Each conductor is insulated in

flame retardant PVC, the pair is then twisted, screened with aluminium Mylar® tape, flame

retardant PVC sheathed, steel wire armoured then flame retardant PVC sheathed overall. All

conductors used (except for compensating cable) are made from the relevant thermocouple

material and meet ANSI MC96.1 up to the maximum operating temperature of the insulation

material. The insulation material is colour coded to ANSI MC96.1 as shown below.

• Single pair 16/0.2mm dia FR PVC insulated, twisted, screened with aluminium Mylar®

tape, FR PVC sheathed, steel wire armoured and overall FR PVC sheathed construction

• Flame retardant PVC rated to 80ºC

• Colour coded:-

Type KX: yellow outer sheath, yellow positive wire and red negative wire

Type TX: blue outer sheath, blue positive wire and red negative wire

Type JX: black outer sheath, white positive wire and red negative wire Type NX: orange outer sheath, orange positive wire and red negative wire

Type RX/SX: green outer sheath, black positive wire and red negative wire • Available in a variety of lengths

• Easy connection to other equipment via our range of connector systems or via the rear terminals on our range of indicators, controllers and programmers

STEEL WIRE ARMOURED MULTIPAIR THERMOCOUPLE EXTENSION AND COMPENSATING

CABLE

We supply multipair 1/0.8mm dia cable in 10, 25, 50, 100 or 200 metre lengths in either

thermocouple cable types KX, KCB, TX, JX, NX or RCA/SCA. Each conductor is insulated in

flame retardant PVC, pairs are then twisted, screened with aluminium Mylar® tape, bunched

together, overall screened with aluminium Mylar® tape, flame retardant PVC sheathed, steel wire

armoured then flame retardant PVC sheathed overall. All conductors used (except for

compensating cable) are made from the relevant thermocouple material and meet BS EN 60584.1

and BS EN 60584.2 Class 2 up to the maximum operating temperature of the insulation material.

The insulation material is colour coded to BS4937 Pt30 as shown below.

• Available in either 2, 4, 6, 12 or 24 pairs

• Multipair 1/0.8mm dia FR PVC insulated, twisted pairs, screened with aluminium Mylar®

tape, pairs bunched, screened with aluminium Mylar® tape, FR PVC sheathed, steel wire

armoured and overall FR PVC sheathed construction

• Flame retardant PVC rated to 80ºC

• Colour coded:- Type KX: Green outer sheath, green positive core and white negative core

Type KCB: Green outer sheath, green positive core and white negative core

Type TX: Brown outer sheath, brown positive core and white negative core Type JX: Black outer sheath, black positive core and white negative core

Type NX: Pink outer sheath, pink positive core and white negative core Type RCA/SCA: Orange outer sheath, orange positive core and white neg core

• Available in a variety of lengths

HEAT RESISTANT POWER CABLE

CHEMICAL, MOISTURE & ABRASION RESISTANT NON-FLAMMABLE copper control

cable, insulated & sheathed with SINTERED PTFE, capable of withstanding ambient

temperature of 260 deg C

RTD PT-100 CABLE

PTFE INSULATED RTD CABLES

We are the manufacturers, suppliers & exporters of PTFE Insulated RTD Cables. Our high

quality & comprehensive PTFE Insulated RTD Cables range are available in different sizes -

K type, T type, R type, S type and J type. Our PTFE Insulated RTD Cables are offered in

different cores - 2 Core, 3 Core, 4 Core and 6 Core. High quality bare copper, silver plated

copper and nickel plated copper conductors are used in the manufacturing process of PTFE

Insulated RTD Cables. High quality conductors helps in smooth flow of current. We can also

manufacturer PTFE Insulated RTD Cables as per the client's specific requirements.

MULTICORE RTD CABLE

7/32 AWG x 6 Core RTD Extension Cable TEFLON / TEFLON / SS Generally Available Sizes (AWG) 19/34, 19/36, 7/34, 7/32, etc Available in all Standard Colour Of Cores High

Flexiblility with Abrasion Resistance 2 Core / 3 Core / 4 Core / 6 Core / 12 Core Construction SPC Shielding Available on Request

• PTFE/ PTFE

• PTFE/ PTFE/ SS Braided • PTFE/ (SPC/ NPC/ BC) Braided/ PTFE

• PTFE/ PTFE/ Fibre Glass • Fibre Glass/ Fibre Glass

• Fibre Glass/ Fibre Glass/ SS

Fibre Glass/ Fibre Glass/ PTFE INDUSTRIAL

HEATER

D TYPE HEATER

Our whole range of D type heaters is known for features

like optimum performance and low maintenance. These are tested on the various parameters such as working and

safety before being supplied to the clients. Heaters are fabricated using pre-tested, high grade stainless steel and

brass metal which are again tested before being used in the manufacturing process. Our product range is

available to our clients at cost effective prices.

We offer comprehensive range of industrial electrical heaters manufactured from high quality raw

material and thus that are completely reliable and durable in the given operations. Available in

variety of specifications, these can also be designed as per client''s requirements. Our product

range includes cartridge heaters, bobin heaters, ceramic band heaters, hot runner mould heaters,

Strip & Finned Heaters ceramic nozzle heaters, D Type Heaters, Oil & 'U' Tube Air Heaters

CARTRIDGE HEATERS

• We offer a wide range of cartridge heaters that are used where heat is required in limited

space such as dies, plates, molds and packaging machinery etc. These are manufactured

using high quality raw material like brass, S.S. and incoloy sheathing. Available in plain

and 'D' type with low and high-density wattage, our heaters are best in the market and are

offered at best industry prices.

Specifications :

• Sheath material - Stainless Steel 304

• Heating element - Nicr 80:20

• Voltage - 12 to 440 V

• Leakage current - < 5mA

• High voltage - 800V

BOBIN HEATERS

We offer a wide range of porcelain heaters that are made with high temperature bearing insulators.

Elements in these heaters are exposed partially in air for better transmission of heat. Manufactured

using top quality sheathing material like metallic steel, stainless steel, titanium or clamp late, these

are offered at most economic rates.

Features :

• Allows an extended heated area to the semi-solid, gases or liquids

• Simple and rugged construction • Can also be removed for repair or replacement without disturbing the contents present in

the vessel • Contain open helical coils made of high resistance wire

• Easy to use and have long life • Available in two versions; single phase type and three phase type

Specifications :

Single Phase Heaters :

• Diameter - 37 + 2 mm

• Wattage – 1000W, 1500W,2000W, 3000W, 4000W • Voltage – 240V

• Length – 325 – 925 mm

Three Phase Heaters :

• Diameter - 42 + 2 mm

• Wattage – 3000W, 4500W, 6000W

• Voltage – 415V

• Length – 525 – 1125 mm

Applications :

• Suitable for heating large quantities of liquids and water solutions alkaline fuel oil, mineral

oil and chemicals

• Mostly used in ovens and tanks where draining is not possible to change the heater

CERAMIC NOZZLE HEATERS

Our product range also include best quality nozzle heaters as mica nozzle heaters that comprise of

high quality heating element (windings) and nickel-chromium resistance wires. We offer these in

one-piece as well as two- piece designs. The mica nozzle heaters and ceramic nozzle heaters are

manufactured using superior grade raw steel, aluminum or brass and thus are completely reliable

and durable in the given operations.

Features :

• Manufactured using high quality steel, zinc or brass

• High performance MI (mineral insulated) and heater

• Ideal for every type of plastics processing equipment

• Casing formed from a high strength material such as steel

• A mounting block clamped to the nozzle

• Inclusive of ground conductor

• Mica or mineral insulation

• Uniform and consistent heating

Specifications :

• Maximum Watt Densities – 55 - 230 W/inch2

• Maximum Operating Temperatures – 480 – 760o C (900 – 1400

o F)

Applications :

• Extruder's

• Blown film dies

• Injection molding machines

• Other cylinder heating applications

CERAMIC BAND HEATERS

We also manufacture a comprehensive range of mica & ceramic heaters that are used for proper

contact heating on cylindrical surfaces. The entire range of heaters are made in M.S., brass and

S.S. sheathing as well as in perforated sheathing for air-cooled applications. Available in custom

specifications also, these heaters are covered with insulated jacket to save energy. We offer the

complete gamut at very reasonable prices.

Features :

• Mica heater is most economic

• Provides excellent dielectric strength and thermal conductivity • Faster heating up & cooling down is possible

• Maximum sheath temperature up to 480o C (900o F)

Specifications :

• Diameter - 2" or 50mm and up

• Width - 1" or 25mm and up

• Voltage - Up to 480 V (single or three phase) • Watt density – Up to 25 W/Sq. In.

Applications :

• Injection & Blow Molding

• M/cs

• Extruder's

• Dies

• Drum Heating

HOT RUNNER MOULD HEATERS

Coil heaters also known as cable heaters can be formed to a variety of shapes as required by its

many applications. Frequently though, coil heaters are configured as small diameter, high

performance nozzle heaters that are fully annealed. Coil heaters are also used as cartridge heaters

where irregular size bores are found.

Applications :

• Heated Nozzles

• Hot Runners

• Platen Heating • Injection Moulding

• Aluminum Extrusions • Heat Sealing

Usage :

• injection molding machine nozzles

• sprue bushings

Their coil heaters supplying 360º of heat with optional distributed wattage models also available.

FINED AIR HEATER U-TYPE

Our company manufactures a range of industrial Air Heaters U-Type , which is used in many

engineering industries such as packaging, textile, rubber, and automotive. We provide these according to the requirements of our clients based on certain specifications.

IMMERSION HEATERS

Immersion Heaters is a device which is installed in a tank or container to heat a liquid directly. It

can be Alkali Immersion Heater, Commercial Water Immersion Heater and Industrial Water

Immersion Heater & Oil Immersion Heater. Atcomaart has wide range of immersion heaters &

electric heating.

TEST & MEASURING INSTRUMENT

Temperature Controller, Universal Inputs Four types of control - PID, ON/OFF, Manual and Ramp & Soak

Auto-tuning with manual override.

Compared with DTA series, DTB is additionally equipped with linear voltage signal output and dual output control, capable of executing heating and cooling controls simultaneously in a temperature control system and

fast reaching the target temperature.

DIGITAL TIMER

Multi-Functional Timers(C3PT-MU,H3PT-MU)

C/o function selectable : 1 instant 1 delayed or 2 delayed c/o's.

Function selecion :

On Delay/Off Delay/Cyclic ON/OFF time adjustable.

Type of start signal :

no start/pulse/ continous.

SEQUENTIAL TIMER

PROXIMITY SENSORS

cylinder shape (M8, M12, M18, M30), and rectangular shape * Shielded or unshielded type; * DC 2-wire , DC 3-wire, AC 2-wire

PORTABLE INFRARED THERMOMETERS & AME OPTICAL PYROMETERS

We offer our our clients with an extensive range of

Portable Infrared Thermometers & AME Optical Pyrometers, which work on very sophisticated mechanism.

These thermal devices detect temperature of an object by reckoning the emitted, reflected and transmitted energy by

means of optic sensors&detectors and show temperature reading on display panel. Our wide range of Thermometers

are used in connecting RTDs &thermocouples with

Indicators & Controllers and are available in various

temperature ranges. Besides, we also provide oprical

pyrometer with low cost disappearing filament ranges

from 700 to 3500º c.

Temperature Range:

• -30 to 400º c

• -20 to 600º c • 0 to 800º c

• 0 to 1000º c

• 0 to 1500º

• 200 to 1800º c

• 600 to 3000º c

TWO WIRE TEMPERATURE TRANSMITTERS

1. Transmitter are fully programmable Head Mounted, Din Rail and field Mounted. 2.

Isolated and Non-Isolated Temperature Transmitter dedicated to PT-100 and Thermocouple Sensors. 3. Two Wire loop

powered 4-20mA or 20-4mA output 4. Linearized Output and cold junction. compensation for thermocouples. 5.Programmable Inputs PT-100 RTD

and K,J,R,S,B,N,T,E type thermocouples. 6. 2 0r 3 wire for Pt-100 Linearized. 7. It can be easily mounted in

connection Head by use of spring loaded plate

DELTA DRIVE FOR AC FREQUENCY CONTROL DRIVE , PID CONTROLLER ,SMPS,PLC

PRESSURE GAUGE

DIAPHRAGM AND CAPSULE TYPE LOW PRESSURE GAUGE SPECIFICATIONS

Dial Size : 63, 100, 150, 200, 250 mm circular and concentric. Range Capsule : Mini. 0-100

mm of water to max. 10000 mm of water and its

equivalent vacuum compound or mbar. Range Diaphragm : o to 1 kg/cm2

to + 25kg/cm2 - 1 to

0kg/cm2

Vac. Accuracy : ± 1.5 of Full Span. Capsule/Diaphragm : Brass/Steel or Stainless

Steel 304 or 316. Bottom Chamber : Cast Iron/Steel or Stainless Steel. Movement : Non-ferrous / Stainless Steel. Case & Bezel : Cast Iron stove enamelled black, Cast Aluminium

weatherproof, Stainless Steel. Connection : Steel, Brass or Stainless Steel 3/8” BSP, 1/2” BSP or as per requirement Mouniiting : Bottom entry or Back entry.

TEMPERATURE GAUGE

Product Specification Temperature is probably the most fundamental parameter and is widely used to measure the

industrial variable. There are various types of temperature gauges and Indicators such as Bi-metal

temperature gauge, Mercury filled temperature gauge. We manufacture high efficiency

mechanical temperature gauges in varied casing sizes and different capillary lengths as per the

requirements. These find usage in cars, jeep, tractors, etc, and are very accurate in measuring

temperature.

PORTABLE TEMPERATURE INDICATOR

1. Hand Held Portable Temperature Indicator 9V Battery Operated. 2. 3 1/2 digit LCD display 3. Temperature Range

for different types of thermocouple.

HANDLE TYPE PROBES FOR DIFFERENT TYPES OF THERMOCOUPLES

a. Leaf Type Probe for Temp up to 1000 deg C b.

Needle Type Probe c. Air

Probe d. Bow

Type Probe. e. High

Temp Probe for Temp up to 1200 deg C f. Pencil type

Probe for RTD 3 wire Sysytem. g.Immersion Type

Probe.

MERCURY IN STEEL THERMOMETER

Product Specification

Mercury in Steel Thermometer:

TYPES Rigid Stem & Distance (Capillary)

DIAL SIZE 100 ,150 , 250 mm

ACCURACY + - 1% of range span

AMBEINT COMPENSATION With Bi – metal.

BULB STEM & CONNECTION Mild Steel or SS 316

CASE Cast aluminium / weatherproof with inner

screwed type ABS plastic bezel / SS 304

BOURDON MATERIAL Alloy Steel / SS 316

BULB DIA 16mm, 12mm, 10mm, ( on request 6mm)

STEM DIA 9mm – equal to bulb.

IMMERSION LENTH Adjustable upto 2000 mm

CAPILLARY Copper, PVC on Copper, Stainless Steel Sheath, Flexible Armour SS 304/SS 316.

MOUNTING 1) Vertical (Bottom entry) & Horizontal

(Black Entry) With adjustable union for

Rigid stem type. 2) Panel (Surface) with bottom entry & flush Panel with back

entry with adjustable union for distance

type (Capillery)

RANGE (OC) -38 +50, 50, 60, 80, 100, 120, 150, 200,

250, 400, 500, & 600 OC.

ACCESSORIES Antivibration spring, single & double

electric contact & thermowell

ACCESSORIES

CONNECTIONS HEAD

Material : Die cast Aluminium , Stainless Steel , Plastic etc

Type : A , B , AA , DNAG , KNE Etc Single entry , Double entry , Miniature

Cable entry : ¾” ET , ½” NPT/BSP Protection class : IP 67 , Ex –proof || A/B , || C

CONNECTORS

Plug and Jack compensated connectors for thermocouples

J, K, R, S, B, T, E, Type

Standard , Miniature , Pannel Mounted , Simplex , Duplex

Material : Glass filled Nylon and Ceramic

Colour coding : Various Standard

THERMOCOUPLE INSULATORS

Our crushable insulators are offered in diameters from 0.56 mm to 12.70 mm, in lengths

from 25 mm to 102 mm, and with 1 to 4 holes. And that's just the standard range! We can

provide countless variations in custom designs.

With our high-purity crushable ceramics, you can produce the more accurate

thermocouples that the nuclear, aerospace, petrochemical, foundry and other industries

demand today. Whether it's a jet engine or an induction furnace, We can help you build a better thermocouple.

Please contact us for more information on the materials properties and discussions of your specific

application and service conditions

HIGH PURITY ALUMINA TUBE

1, Extreme high temperature stability under reducing, inert and high vacuum condition under high

temp. up to 1800C,

2, Extreme wear and abrasion resistance,

3, Chemical corrosion resistance under high temperature,

4, High dielectric properties,

5, Gas tight for many applications to provide protective atmospheres or high vacuum at high

temperature to eliminate contamination or impurity,

6, Low material cost and custom size available.

THERMOCOUPLE TIPS

Thermocouple tips are used for measurement of molten metal temperatures. We manufacture a variety of models for various requirements, viz. MK III, MKVI, MK VII (5 Types R, S, B Type

thermocouple tips, Temperature

THERMOCOUPLES COLOUR CODES