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Rev. E 2-7-01 P/N 471048 FOR YOUR SAFETY - READ BEFORE OPERATING Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. For additional free copies of this manual; call (800) 831-7133. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or other appliances. For Your Safety Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or death. Installation and service must be performed by a qualified installer, service agency or the gas supplier. MiniMax Plus and PowerMax POOL & SPA HEATERS OPERATION & INSTALLATION MANUAL WARNING WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. WARNING U.S. Patent Numbers 5,318,007 - 5,228,618 5,201,307 - 4,595,825 Pentair Pool Products, Inc. 1620 Hawkins Ave., Sanford, NC 27330 (919) 774-4151 10951 W. Los Angeles Ave., Moorpark, CA 93021 (805) 523-2400 1 To Consumer Retain For Future Reference

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Page 1: MiniMax Plus and PowerMaxdl.owneriq.net/2/25e9a7c5-d4a6-4845-bcb4-3d014e6f9d20.pdf · This instruction manual provides operating instructions, installation and service information

Rev. E 2-7-01 P/N 471048

11

FOR YOUR SAFETY - READ BEFORE OPERATINGWarning: If you do not follow these instructions exactly, a fire or explosion may

result, causing property damage, personal injury or loss of life.For additional free copies of this manual; call (800) 831-7133.

Do not store or use gasoline or other flammable vapors andliquids in the vicinity of this or other appliances.

For YourSafety

Warning: Improper installation, adjustment, alteration, service or maintenance cancause property damage, personal injury or death. Installation and service must beperformed by a qualified installer, service agency or the gas supplier.

MiniMax Plus and PowerMaxPOOL & SPA HEATERS

OPERATION & INSTALLATION MANUAL

WARNING

WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do not use any phone in your building.• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.• If you cannot reach your gas supplier, call the fire department.

WARNING

U.S. Patent Numbers5,318,007 - 5,228,6185,201,307 - 4,595,825

Pentair Pool Products, Inc.1620 Hawkins Ave., Sanford, NC 27330 • (919) 774-4151

10951 W. Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400

1

ToConsumerRetain For

FutureReference

Page 2: MiniMax Plus and PowerMaxdl.owneriq.net/2/25e9a7c5-d4a6-4845-bcb4-3d014e6f9d20.pdf · This instruction manual provides operating instructions, installation and service information

P/N 471048 Rev. E 2-7-01

2

Table of ContentsIntroduction ............................................................................................................... 3Important Notices .............................................................................................................. ........................................................... 3

Warranty Information ........................................................................................................... ......................................................... 4

Operation .................................................................................................................... 4Safety Rules ................................................................................................................................................................................. 4

Electronic Ignition Lighting/Operation - Natural ............................................................................................................................ 5

Electronic Ignition Lighting/Operation - Propane .......................................................................................................................... 6

Millivolt Lighting/Operation - Natural & Propane .......................................................................................................................... 7

Operating (Controls) ........................................................................................................... .......................................................... 8

Indicator Light Description - Electronic Ignition Model ................................................................................................................. 8

Maintenance ............................................................................................................... 11Maintenance Instructions .............................................................................................................................................................. 11

Relief Valve ................................................................................................................................................................................... 11

Energy Saving Tips ....................................................................................................................................................................... 11

Spring and Fall Operation ...................................................................................................... ....................................................... 11

Winter Operation ............................................................................................................... ............................................................ 11

Chemical Balance ............................................................................................................... .......................................................... 12

Installation Instructions ............................................................................................ 13

Specifications ................................................................................................................. ......... 13

Water Connections.............................................................................................................. .... 14Reverse Water Connections ......................................................................................................................................................... 14

Plumbing/Plumbing Connections .................................................................................................................................................. 14

Manual Bypass .................................................................................................................. ........................................................... 14

Below Pool Installation ................................................................................................................................................................. 14

Quick Flange Installation .............................................................................................................................................................. 15

Gas Connections ................................................................................................................ ..... 16Gas Line Installation .......................................................................................................... ........................................................... 16

Pipe Sizing Chart/Gas Pressure Requirements ........................................................................................................................... 16

Regulated Manifold Pressure Test ................................................................................................................................................ 16

Ventilation .................................................................................................................... ............ 17Outdoor Installation Requirements ............................................................................................................................................... 17

Outdoor Cap Installation ....................................................................................................... ........................................................ 17

Indoor Installation Requirements .................................................................................................................................................. 18

Installation on Floors Constructed of Combustible Materials ....................................................................................................... 19

Indoor Draft Hood Installation ................................................................................................. ...................................................... 20

Electrical ..................................................................................................................... ............. 20Transformer Wiring Instruction ..................................................................................................................................................... 20

Electrical Wiring Diagram ............................................................................................................................................................. 21

Remote Control Wiring .......................................................................................................... ....................................................... 22

Trouble Shooting (General) ....................................................................................... 23

MiniMax Plus Parts List & Exploded View ............................................................... 24-26

PowerMax Appendix .................................................................................................. A1-A9

PowerMax Parts List & Exploded View .................................................................... A10-A13

Warranty Information ................................................................................................. Back Cover

Page 3: MiniMax Plus and PowerMaxdl.owneriq.net/2/25e9a7c5-d4a6-4845-bcb4-3d014e6f9d20.pdf · This instruction manual provides operating instructions, installation and service information

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Page 4: MiniMax Plus and PowerMaxdl.owneriq.net/2/25e9a7c5-d4a6-4845-bcb4-3d014e6f9d20.pdf · This instruction manual provides operating instructions, installation and service information

P/N 471048 Rev. E 2-7-01

4

Operation

This instruction manual provides operatinginstructions, installation and service information forthe MiniMax Plus high performance heater. Theinformation in this manual applies to the MiniMaxPlus 150, 195, 200, 250, 300, 350, and 400 naturalgas and propane (LP) models.

It is very important that the owner/installer read andunderstand the section covering installationinstructions, and recognize the local and state codesbefore installing the MiniMax Plus. History andexperience has shown that most heater damage iscaused by improper installation practices.

SAFETY RULES

1. Spa or hot tub water temperatures should neverexceed 104° F (40° C). A temperature of 100° F(38° C) is considered safe for a healthy adult.Special caution is suggested for young children.

2. Drinking of alcoholic beverages before or duringspa or hot tub use can cause drowsiness whichcould lead to unconsciousness and subsequentlyresult in drowning.

3. Pregnant women beware!