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CH/CHN Mini Booster Pumps & Pressure Sets Visions & Values “It is the Vision of the Company to achieve our Corporate Mission by providing quality and innovative products and services that give our customers complete satisfaction, through well-motivated, high performing and well rewarded people. We achieve this by developing a caring, enjoyable stimulating and challenging working environment, incorporating all our Values” Sustainable Development “Sustainable development is a key concept at Grundfos. It is vital that our products demonstrate respect for the environment, especially in terms of energy consumption and use of materials.”

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Page 1: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

CH/CHNMini Booster Pumps & Pressure Sets

Visions & Values

“It is the Vision of the Company to achieve our

Corporate Mission by providing quality and

innovative products and services that give our

customers complete satisfaction, through

well-motivated, high performing and well

rewarded people.

We achieve this by developing a caring,

enjoyable stimulating and challenging working

environment, incorporating all our Values”

Sustainable Development

“Sustainable development is a key concept at

Grundfos. It is vital that our products demonstrate

respect for the environment, especially in terms

of energy consumption and use of materials.”

Page 2: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

7

CH-1

Mini Booster Pumps & Pressure Sets CH/CHN

The CH/CHN range of compact horizontal booster pumps aredesigned for a wide range of applications including industrial,commercial and domestic water pressure boosting and distribution, horticultural irrigation, general transfer duties aswell as many specialised applications on packaged equipment.Both pump and continuously rated motor unit are of integraldesign and, particular attention has been paid to quietnessand smooth operation – a vital factor in many installations.Stainless steel is used for pump shaft, stage chambers andimpellers whilst carbon/ceramic is used for seal faces. These provide high efficiency and reliability without the needfor routine maintenance

Performance 50Hz

Features:� Space saving, compact design� High quality specification, robust construction� Flows up to 3.9 l/sec� Heads up to 55 meters� Six bar pressure rating� Temperature range O°C to + 90°C� Ambient temperatures up to 55°C� Compact booster set versions (CH2/4 models)� CH(N)2 & CH(N)4 versions feature grade 304

stainless steel components

Page 3: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Mini Booster Pumps & Pressure Sets CH/CHN

CH-2

Pump Full LoadCurrent Amps Locked RotorCurrent Amps Input PowerWatts SpeedR.P.M.Capacitor Rating Model Single Phase220-240V Three Phase380-415V Single Phase220-240V Three Phase380-415V SinglePhase220-240V Three Phase380-415V Single Phase220-240V Single Phase380-415V Single Phase220-240V

CH 2-30 2.6 1.1 10.5 6.6 530 460 2850 2850 10*F/400V

CH 2-40 2.9 1.2 10.5 6.6 600 620 2850 2850 10*F/400V

CH 2-50 3.3 1.4 10.5 6.6 710 690 2850 2850 10*F/400V

CH2-60 3.8 1.5 13.0 6.6 840 880 2850 2850 16*F/400V

CH 4-20 2.7 1.2 10.5 6.6 570 530 2900 2900 10*F/400V

CH 4-30 3.6 1.4 10.5 6.6 770 720 2900 2900 10*F/400V

CH 4-40 4.7 1.7 13.0 6.6 1010 920 2900 2900 16*F/400V

CH 4-50 5.8 2.1 26.7 15.0 1250 1160 2900 2900 25*F/400V

CH 4-60 6.5 2.4 26.7 15.0 1410 1360 2900 2900 25*F/400V

CH 8-20 3.2 1.4 11.0 6.6 730 720 2850 2850 16*F/400V

CH 8-30 5.1 2.0 13.0 10.5 1080 1120 2850 2850 20*F/400V

CH 8-40 6.2 3.1 26.5 16.0 1350 1370 2850 2850 25*F/400V

CH 8-50 8.4 3.4 29.0 16.0 1830 1710 2850 2850 30*F/400V

CH 8-60 9.5 3.7 29.0 22.0 2000 2080 2850 2850 30*F/400V

CH 12-20 5.5 2.1 13.0 10.5 1170 1170 2900 2900 20*F/400V

CH 12-30 7.1 2.8 26.7 15.0 1510 1550 2900 2900 25*F/400V

CH 12-40 10.9 4.1 35.0 22.0 2310 2300 2900 2900 50*F/400V

CH 12-50 12.6 5.1 35.0 33.0 2810 2810 2900 2900 50*F/400V

CH 12-60 - 6.0 - 33.0 - 3400 - 2900 -

Page 4: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Mini Booster Pumps & Pressure Sets CH/CHN

CH-3

Electrical Data 2900rpm

Page 5: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

7

Mini Booster Pumps & Pressure Sets CH/CHN

CH-4

Electrical Data 2900rpm

Page 6: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Mini Booster Pumps & Pressure Sets CH/CHN

CH-5

Electrical Data 2900rpm

Page 7: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Pump Type

CH-6

7

Electrical Data 2900rpm

Page 8: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Mini Booster Pumps & Pressure Sets CH/CHN

CH-7

Dimensions mm

Page 9: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Pump Type

CH-8

7

ELECTRICAL SUPPLYStandard electrical supply is 415V 3Ph 50Hz or 240V 1Ph 50Hz.Electric motors should not be started more than 20 times/hr.

CONSTRUCTION: STANDARD MATERIALSSuction Chamber (CH) Cast Iron BS 1452 Grade 180Suction/Discharge Chamber (CHN) Stainless Steel BS1449 304 S15Motor End Shield (CH) Cast Iron BS 1452 Grade 180Motor End Shield (CHN) Stainless Steel BS1449 304 S15Intermediate Chamber Stainless Steel BS1449 304 S15Impellers Stainless Steel BS1449 304 S15Impeller Spacers Stainless Steel BS1449 304 S15Bearing Cover Stainless Steel BS1449 304 S15Shaft Seal Drivers Stainless Steel BS1449 304 S15Pump Shaft Stainless Steel BS970 431S29Shaft Stop Ring Stainless Steel BS1449 316 S16Lock Nut Stainless Steel BS1449 304 S15Washer Stainless Steel BS1449 304 S15Base Plate Painted Steel SheetChamber GasketsCH(N)2, CH(N)4, Oil paperCH8, CH12 NBRImpeller Neck Rings Teflon(CH(N)2, CH8, CH12 only)Shaft Seal Face CeramicShaft Seal Seat CarbonShaft Seal ‘O’ Rings Viton RubberStator Housing SiluminiumCover PBTP PlasticFan Cover Pressed SteelFan PA Plastic

APPLICATIONSPumped liquids - clean water, non-aggressive, non-explosiveliquids. N.B. Viscosity and density must not exceed those ofwater. The main application for CH pumps are:� Water supply in rural areas� Booster and pressurisation sets� Boosting mains pressure� Cooling and circulation� Horticultural water supply and irrigation� Transfer duties.

FLANGES/CONNECTIONSThe pump suction and, discharge ports are threaded in accordance with the following.Suction Port: CH(N)2 1" BSPF CH(N)4 1 ¼" BSPF

CH8/CH12 1 ½" BSPFDischarge Port: CH(N)2/CH(N)4 1" BSPF CH8 1 ¼" BSPF

CH12 1 ½" BSPF

MAXIMUM OPERATING CONDITIONSLiquid temperature range : 0 to +90°CAmbient temperature : 0 to +55°CRelative Humidity : 95 %Maximum operating pressure : 6 BarMaximum inlet pressure : Inlet plus pump closed

valve pressure not to exceed 6 Bars

Recommended maximum start-stops per hour : 20

MINIMUM SUCTION PIPE SIZESTo ensure that the full performance is obtained from your CHpump the following minimum size suction pipes must be used:Pump model CH(N)2 : 1", CH(N)4 : 1¼", CH8 : 1½", CH12 : 1½"

MAXIMUM SUCTION LIFTAssuming that cold water is being pumped and that the fric-tion losses in the suction pipe and footvalve do not exceed 1metre and that the flow rate does not exceed the maximumvalue shown on the performance curves for each type.Pump model CH(N)2 : 2.5 meters CH(N)4 : 5.5 meters

CH8 : 4.5 meters CH12 : 4.0 meters

INSTALLATIONThe pump should be sited in a dry, well ventilated butfrost-free position, where it will not be subjected toextremes of temperature.

The environment should be non-aggressive and the atmosphere non-explosive.

The pump may be sited outside, but it must be protected fromthe elements by means of a suitable cover.Ensure that the pump and motor are at least 150mm clear ofobstructions or hot surfaces and that an adequate supply ofcool air reaches the motor cooling fan.Pump should be positioned as close as possible to the source ofwater supply, since centrifugal pumps are designed for 'pushing' not 'pulling' water.Ensure that the pump is positioned to allow access for examination and service, and that there are adequate drainfacilities and protection from water damage in the immediatevicinity of the pump.To facilitate removal for service or repair, it is recommendedthat the pump is connected to the pipework using unions.

CH(N) 2 and 4

CH 8 and 12

Page 10: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

Mini Booster Pumps & Pressure Sets CH/CHN

CH-9

CH(N) BOOSTER SET

The CH/CHN pump with the Pressure TankAssembly is suitable for installations wherethe height of the system above the pump isgreater than 20m or where a systempressure higher than 2.2 bar is required.

Two versions of the Pressure Tank Assemblyare available, a horizontal tank or a verticaltank arrangement, see fig 1 and 2.The simplified design of the vertical tankarrangement is recommended as it providesfor ease of assembly and generally improvedservice life.

The Pressure Tank Assembly is available inkit form or ready assembled and is suitablefor use with all CH(N)2/4 models, except forthe CH(N)4-20. A pressure switch withadjustable cut-in and cut out.

BOOSTER SET SPECIFICATION

Discharge outlet 1" BSP femalePressure Tank pressed steel withBUTYL rubber diaphragmTank outlet 1" BSP MaleMaximum operating pressure 6 barNominal air precharge pressure: 1. 5 barTemperature range: OoC TO 40'CPressure switch: double pole switch 24OV 16AAdjustment range: 0.8 to 4.8 barDifferential range: 0. 7 to 2. 0Temperature range: O'C to 40'CConnection: 1¼ inch BSP femaleFlexible hose: acrylonitrile innerISBR sheathedwith 1" connectors (Fig 1)Fittings: Brass spacer brass 5-way adaptor,1" mlf elbow, pump mounting pads, nuts, bolts,spring washers, PTFE tape, tank connection gasketWeight (excluding pump): 4Kg.

Booster set operation:

The pressure switch automatically controls the pump within anadjustable pressure range and has adjustments for 'cut-in' and'cut-out' pressures. The pressure switch opens and closes a setof contacts when the 'cut-out' and 'cut-in' pressures arereached respectively, thereby starting and stopping the pump.The pressure vessel makes up for small water demands,preventing unnecessary starting of the pump. The pressureswitch settings and pressure vessel precharge should beadjusted according to the system requirements, please referto the booster kit installation instructions forfurther details.

CH(N) PUMP WITH PRESSCONTROLThe presscontrol is a pumpON/OFF control device which can be used forautomatic control ofselected CH(N)2/4 models for connection to thecoil circuit of the contactor starter switchingthe pump.The presscontrol incorporates pressure andflow switches to start the pump when the flowis sensed or when the discharge pressure fallsto the pre-determined start pressure.

The pump is stopped when there is no flow and the pressure is0.5 bar above the start pressure. The presscontrol incorporates protection against dry running,which is activated when the pump is in operation but notdeveloping sufficient pressure or flow after a short period ofoperation. The presscontrol is reset by pressing the rest button.The built-in flow switch eliminates pump cycling as the pumpis not stopped until the flow has stopped. The inlet of thepresscontrol incorporates a non-return valve, and is available intwo versions:

PC15: Cut-in pressure = 1.5 bar (maximum height of outletabove presscontrol = 13m) unsuitable for use with CH(N)4-20 models.

PC22: Cut-in pressure = 2.2 bar (maximum height outletabove presscontrol = 20m), unsuitable for use with CH(N)2-30. The pump must be capable of a pressure 0.5 bar above the cut-in pressure.

The presscontrol has indicator lights for:Green: Electrical supply is onYellow: The pump is onRed: There is a pump or system fault If the red light is on,the pump can be restarted by pressing the reset button.The Presscontrol may also be used with a pressure vessel suchas the WXF20H to give a greater volume of stored water, thereby reducing unnecessary starts for small draw-off’s.

Presscontrol Specification:

Electrical rating -single phase 220-250V ACMaximum ambient temperature +60°CMaximum liquid temperature +60°CCut-in pressure : PC15-1.5 bar

PC22- 2.2 barMaximum system pressure:10 barEnclosure class: IP54Outlet: 1” BSPF

Page 11: Mini Booster Pumps &Pressure Sets - cabaldwin.comcabaldwin.com/cabco/wp-content/uploads/2013/02/CH-CHN.pdf · Temperature range O°C to + 90°C ... Base Plate Painted Steel Sheet

GGRRUUNNDDFFOOSS PPUUMMPPSS LLTTDD

SSoouutthh:: Grovebury Road, Leighton Buzzard, Beds LU7 4TL Tel: 01525 850000 Fax: 01525 850011Spares: Tel: 01525 775401Fax: 01525 370625

NNoorrtthh:: Gawsworth Court , Risley Road, RisleyWarrington, Cheshire WA3 6NJ Tel: 01925 813300 Fax: 01925 830014Service (Repairs): Tel: 01925 838527Fax: 01925 811658

SSccoottllaanndd//NN..IIrreellaanndd :: Fleming Road, Kirkton Campus, LivingstonWest Lothian, Scotland EH54 7BN Tel: 01506 461666 Fax: 01506 461555

e-mail: [email protected] is the continuing policy of Grundfos to develop and improve our products and we reserve the right to amend prices and specifications without prior notice.

M62

J20

M56

M6

M6

Warrington

GRUNDFOS

Widnes

Eccles

J9J10

J11

A580

St. Helens

A57

B7015B7015

R.Almond

Cousland Road

Simpson Parkway

GRUNDFOS

Fleming Road

KirktonCampus

Mill Roundabout

M8

Bletchley B488

Woburn A418

Hockliffe A5

Stanbridge Road

A4012

Aylesbury A418

GRUNDFOS

Leighton

-Linslade B

y-PassD

un

stable (A5)

Grovebury Road

Station

A418

PB/CH/08/01

CH/CHNMini Booster Pumps & Pressure Sets