minggu1 pid
DESCRIPTION
adaTRANSCRIPT
![Page 1: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/1.jpg)
MENGGAMBAR INSTRUMEN
MATERI
PENDAHULUAN
PERPIPAAN
PROSES
INSTRUMEN
EQUIPMENT
VALVE
BILL OF MATERIAL
FLOW SHEET DIAGRAM
IDENTIFIKASI DAN SIMBOL
P&ID
PENILAIAN
TUGAS (QUIZ, SEMINAR DLL)
UTS
UAS
REFERENSI
Perencanaan dan Penggambaran Sistem
Perpipaan (Raswari)
Instrument Handbook (Liptak)
Standart (ISA, API, ASME dll)
![Page 2: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/2.jpg)
P&ID means “Piping and Instrumentation Diagram”
Gambar Instrumentasi dan Perpipaan dari suatu proses (yang terdiri dari perpipaan, proses, pengukuran, pengendalian dan safety/keselamatan) Lebih mudah dari gambar teknik (sedikit lebih fleksibel aturan penggambarannya)
Bagian tidak terpisahkan dari seluruh gambar untuk pabrik/industri
Bentuk gambar (2D, 3D berikut dengan data base setiap komponen gambar/hubungan antar komponen/pipa)
Guna KP, TA dan tes awal masuk kerja !!!!
![Page 3: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/3.jpg)
P&ID Requirement
OWNER
By engineer
1. Public Requirement
2. Feasibility Study
DOKUMEN TENDER
Pabrik Baru (mis: Power Plant)
EPC/Company
Proposal & Bidding
WIN
Start to Work
DESIGNGeneral & Detail
P&ID, PFD, Wiring, Hook Up, BOM etc
ConsultantSub-ConVendor
CIVILPROCESS
PIPINGINSTRUMEN
Soft Start, FAT, Comissioning, Start-up, Comissioning
![Page 4: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/4.jpg)
OWNER
EPC, PT, CVdll
Vendor/Distributor
Consultant
Sub-con
DESIGN
CIVIL WORKCONSTRUCTION
PROCESS/CHEMICALMECHANICAL
ELECTRICAL
INSTRUMENT
Berdasar wawancara dengan beberapa Alumni dihampir sub obyek diatas ie dapat Terlibat sesuai peran dan peruntukan dalam skup instrumen
PLN, Pertamina, IpmomiPGN, Pelindo, Total etc
IKPT, Tri Patra, RekinKota Minyak, Truba Jurong
YokogawaControl SistemYamatakeHoneywelletc
![Page 5: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/5.jpg)
Proces-Control Requirement and Management
Owner (Government, Company, People…maybe somebody) rich Need, Requirement (Increasing Electricity, Energy..etc)
Penawaran Dokumen Tender (Terbuka, PL, Bebas..etc)
EPC & Company with proper qualification (buy document and make a proposal)
Price, PFD, simple detail P&ID
Win almost with the lowest total price requirement
Detail Proposal
Discussion & Revision
DP (Termin) start to build any process manufacture
![Page 6: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/6.jpg)
UNTUK MENGGAMBAR SIMBOL-SIMBOL INSTRUMENTASI MEMPERGUNAKAN STANDARD
“INSTRUMENT SOCIETY OF AMERICA” ATAU
“ISA STANDARD”
YAITU ANSI/ISA-S5.1-1984 (R 1992) MENGENAI INSTRUMENT SYMBOLS AND
IDENTIFICATION.
SIMBOL INSTRUMENTASI TERDIRI DARI :
LINE INSTRUMENT SYMBOLS. INSTRUMENT FUNCTION SYMBOLS.
![Page 7: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/7.jpg)
P&ID/Menggambar Instrumen
Proses/Equipment/Unit
Instrumen (Alat Ukur, Monitoring, Kontrol dan Safety)
Pipa (penghubung antar proses)
Tubing (penghubung pipa/proses ke instrumen)
Wiring/sinyal (Penghubung instrumen ke sistem kontrol PLC/DCS)
Logika Kontrol (aksi kontrol yang disesuaikan dengan kondisi proses) “sering disebut narasi kontrol”
![Page 8: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/8.jpg)
DOCUMENT P&ID
1. Legalisasi dan copyright designer
2. PFD (Process Flow Diagram) menyatakan unit/proses yang terlibat dan hubungannya dimulai dari bahan (raw material) sampai produk. Berisi informasi mass balance (properties yang masuk/keluar)
3. P&ID (Simbol dan sinyal/wiring)
4. Loop Diagram (bagaimana menggambarkan proses aliran sinyal dari field instrumen sistem kontrol PLC/DCS kembali ke aktuator kontrol valve
5. Wiring Diagram (logika kontrol yang bekerja)
6. BOM (Bill of material) kebutuhan peralatan disertai harga pembelian
7. Hook Up Drwaing (Gambar 3 Dimensi instrumen dan proses)
“ MOST OF THEM ARE BASED FROM ISA STANDART”
Open the PLTGU
![Page 9: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/9.jpg)
ILUSTRASI
![Page 10: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/10.jpg)
![Page 11: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/11.jpg)
Instrumentation identification
V1528
FIC
S
tag name of the corresponding
variablehere: V1528
function (here: valve)
mover(here: solenoid)
The first letter defines the measured or initiating variables such as Analysis (A), Flow (F), Temperature (T), etc. with succeeding letters defining readout, passive, or output functions such as Indicator (I), Record (R), Transmit (T), see next slides, here: flow indicator digital
![Page 12: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/12.jpg)
![Page 13: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/13.jpg)
sinyal pneumatic dan sinyal electric
![Page 14: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/14.jpg)
BENTUK INSTRUMEN DI LAPANGAN
PENGENDALI PNUMATIK DI LAPANGAN PENGENDALI DI PANEL
![Page 15: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/15.jpg)
Pengendali digital di dalam panel (FCU) Panel pengendali digital
![Page 16: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/16.jpg)
Indikator analog Indikator digital
![Page 17: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/17.jpg)
KATUP KENDALI ATC
KATUP KENDALI ATO
![Page 18: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/18.jpg)
PIPING AND INSTRUMENTATION DIAGRAM(P&ID)
P&ID BIASA JUGA DISEBUT DENGAN MECHANICAL FLOW DIAGRAM (MFD).
PROCESS FLOW DIAGRAM ( PFD )
ADALAH
MERUPAKAN DIAGRAM YANG MENGGAMBARKAN ALIRAN PROSES SECARA DETAIL,
TERDIRI DARI PERALATAN POSES YANG BERUPA PIPA BESERTA UKURANNYA, FITTING, VALVE,
INSTRUMENT DAN CONTROL VALVE.
![Page 19: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/19.jpg)
![Page 20: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/20.jpg)
![Page 21: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/21.jpg)
![Page 22: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/22.jpg)
LOOP DIAGRAM MENGGAMBARKAN DIAGRAM PENSINYALAN INSTRUMENTASI YANG DIMULAI DARI PROSES LAPANGAN SAMPAI DI CONTROL
PANEL.
BERDASARKAN ANSI/ISA-S5.4-1991, LOOP DIAGRAM DIBAGI MENJADI BEBERAPA BAGIAN
BERDASARKAN DARI INSTRUMENT YANG DIPASANG,
ANTARA LAIN :
LOOP DIAGRAM
•FIELD PROCESS AREA•SPREADING ROOM •CABINET•CONTROL PANEL•CONSOLE
![Page 23: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/23.jpg)
Positioner
Actuator
Valve
Sensor
Set Point ControllerSet Point Controller
4-20 ma4-20 ma
Automated Control Loop
![Page 24: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/24.jpg)
![Page 25: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/25.jpg)
![Page 26: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/26.jpg)
V - 1001S
HP SEPARATOR
10X6
V - 1001S
TO ISO-01-PP-LL
10X8
143-A-6"
10X8
142-A-6"
168-A-10"
UNDER GROUND
TO ISO.23-PP-LL
To ReRun
To Dehydrator
To H.E
19
PL-4
8
7
22
23
25
26
27
28
29
30
31
32
33
34
6
10
12
11 Hook-up
Drawing
![Page 27: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/27.jpg)
1234
8
7
5
6
Hook-up
Drawing
![Page 28: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/28.jpg)
Bill ofMaterial (BOM)
![Page 29: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/29.jpg)
![Page 30: Minggu1 PID](https://reader033.vdocuments.mx/reader033/viewer/2022061518/55cf97d0550346d03393c85d/html5/thumbnails/30.jpg)