mimaki engineering co., ltd. · mimaki offers the following three types of ink that can be used...

MIMAKI ENGINEERING CO., LTD.

TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan

Phone: +81-3-5420-8671 Fax: +81-3-5420-8687

URL: http: // www.mimaki. co. jp /

E-mail: [email protected]

CAUTION

MIMAKI ENGINEERING CO., LTD. shall have no liability for any damage of any kind

(including but not limited to unearned profits, indirect damages, special losses and other

debts) caused by the use of malfunction of the product unless otherwise specified in

MIMAKI warranty provisions. The same applies to any case where MIMAKI ENGINEER-

ING CO., LTD. has been informed of the possible risk of such damages in prior.

For example, MIMAKI shall not be liable to any damage to medium (works) due to the use of

the product or any indirect damage that is caused by a product that is manufactured with

damaged medium.

Please be noted that MIMAKI ENGINEERING CO., LTD. shall have no liability for any

debts, unearned profits and any claims from any third party resulting from the use of the

device.

Requests

• This Instruction Manual has been carefully prepared for your easy understanding, how-

ever, please do not hesitate to contact a distributor in your district or our office if you have

any inquiry.

• Description contained in this Instruction Manual are subject to change without notice for

improvement.

• Generally, names and designations referred to in this Instruction Manual are trade marks

or registered trade marks of the manufacturers or suppliers.

Reproduction of this manual is strictly prohibited.

All Rights Reserved. Copyright © 2006 MIMAKI ENGINEERING Co., Ltd.

INTERFERENCE TO TELEVISIONS AND RADIOS

The product covered by this Instruction Manual produces low radio waves while it is in

operation. The product can interfere with radios and televisions if set up or commis-

sioned under improper conditions. The product is not guaranteed against any damage to

specific-purpose radio and televisions.

The product’s interference with your radio or television will be checked by turning on/off

the power switch of the product.

In the event that the product is the cause of interference, try to eliminate it by taking one of

the following corrective measures or taking some of them in combination.

• Change the direction of the receiving antenna or the feeder of your radio/television.

• Change the installing direction of the product.

• Move the receiver away from the product.

• Use a power line for the receiver that is not shared with the product.

FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial envi-

ronment. This equipment generates, uses and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference

to radio commnications.

Operation of this equipment in a residential area is likely to cause harmful interference in

which cause the user will be required to correct the interference at his own expense.

• In the case where MIMAKI-recommended cable is not used for con-

nection of this device, limits provided by FCC rules can be exceeded.

To prevent this, use of MIMAKI-recommended cable is essential for

the connection of this device.

- i -

FOREWORD

Congratulations on your purchase of a MIMAKI "JV4 Series" model of color ink jet printer.

Model JV4 Series is a color ink jet plotter which is capable of producing images in up to six

different colors at high speeds.

Read this instruction manual carefully and make the most effective use of your plotter.

• Model JV4 Series has parts which move at dangerously high speeds, such

as the plotting head. Before starting to operate the plotter, be sure to read

this instruction manual carefully in order to prevent injuries to persons and

damage to the plotter.

ON THIS INSTRUCTION MANUAL

• This instruction manual describes the operation and maintenance of Model JV4 Series

Color Ink Jet Plotter (hereinafter referred to as the device).

• Please read and fully understand this Instruction Manual before putting the machine into

service. It is also necessary to keep this Instruction Manual on hand.

• Make arrangements to deliver this Instruction Manual to the person in charge of the

operation of this device.

• This Instruction Manual has been carefully prepared for your easy understanding, how-

ever, please do not hesitate to contact a distributor in your district or our office if you have

any inquiry.

• Description contained in this Instruction Manual are subject to change without notice for

improvement.

• In the case where this Instruction Manual should be illegible due to destruction by fire or

breakage, purchase another copy of the Instruction Manual from our office.

- ii -

FEATURES

The features of the device are described below. Together with the method of operation of the device

explained in this manual, they help you understand how to use the device properly.

SETTING FOR 1-WAY HIGH-SPEED PRINTING

New piezo electric heads, the staggered-layout print head provides more attractive, faster printing, and

allows ultra high-precisions 6-head 1-way printing.

SETTING FOR 2-WAY MULTI PRINTING

Alternatively, using two sets of three heads in 2-way printing mode, each with different inks, gives

you the functionality of two 6-color plotters in a single unit.

APPLICABILITY OF NEW TYPES OF INK

(WATER-SOLUBLE DYE INK AND DISPERSE DYE INK)

MIMAKI offers the following three types of ink that can be used with the device.

• Water-soluble pigment ink The conventional pigment-based ink. Having excellent light

fastness, this type of ink is most suitable for outdoor print on

large-sized color sign displays (e.g., signboards).

• Water-soluble dye ink This type of ink has good color development and is most

suitable for indoor print, such as posters.

• Disperse dye ink A disperse dye-based ink is used to transfer an image plot-

ted on a medium to another medium.

HIGH-PRECISION PLOTTING AND HIGH-QUALITY IMAGES

The variable dot mode allows for a high-precision plotting operation.

The device is capable of plotting high-quality images with a maximum resolution of 1,440 dpi.

APPLICABILITY OF MEDIUM UP TO 7 MM IN THICKNESS

Even thick medium, such as boards, can be used.

The device accepts medium whose thickness is in the range of 0.1 mm to 7.0 mm.

PREVENTION OF WARPING OF THE RIGHT AND LEFT EDGES OF A WIDE

MEDIUM

The maximum width of medium that can be used is 1,381 mm for Model JV4-130, 1,620 mm for

Model JV4-160 and 1,910 mm for Model JV4-180. The edge holders that hold down the medium

being plotted on prevent warping of the medium at the edges, thereby reducing the contact between

the medium and the head.

- iii -

INDICATION OF THE AMOUNT OF REMAINING INK

Since the amount of ink that remains can be checked even during operation of the device, you can use

the ink and medium without waste.

EASY-TO-SEE DISPLAY

The LCD panel displays the device setting menu in two lines (not one line), making it easier to see.

Since the LCD panel is provided with a backlight, the display can be clearly seen even in a dark place.

The LCD panel is capable of displaying six different languages, including English and Spanish.

DISPLAY OF INFORMATION FOR CONFIRMATION

It is possible to have the printing length displayed on the LCD panel and the plotting conditions to be

plotted for confirmation during operation of the device.

HIGH-SPEED INTERFACE

The "IEEE-1394" interface allows for high-speed data reception from the computer.

PLOTTING FOR ARTWORK OF SCREEN PRINTING

By using the exclusive block-copy film, it is possible to prepare a block copy with a maximum resolu-

tion of 1440 x 1440 dpi.

TAKE-UP DEVICE FOR PLOTTING ON A LONG MEDIUM

Since the take-up device that is interlocked with the device winds up the medium as it is plotted on,

even a long medium can be used.

A NEWLY PROVIDED MEDIUM SUPPORT BAR

The device is provided with a medium support bar at the back. It is useful when a heavy medium,

such as Tarpaulin, is set on the device.

OPTIONAL MEDIUM UNLOADING EQUIPMENT

The medium unloading equipment applicable to the JV4-180 model has been provided as an option. It

allows the use and setup of medium which cannot be used with the roll holder of the main unit.

- iv -

FOR SAFE OPERATION

PICTORIAL SIGNS

Pictorial signs are used in this Instruction Manual for safe operation of and in prevention of damages

to the device. Pictorial signs and their meanings are given below. Read and fully understand before

reading the text.

• Indicates the case where it is assumed that misuse of the machine, ignor-

ing this sign, can expose the operator to danger of injury or death.

• Indicates the case where it is assumed that misuse of the machine, ignor-

ing this sign, can cause damage only to property.

EXAMPLE OF PICTORIAL SIGNS

• The symbol " " indicates the case where some phenomenon that requires

a CAUTION sign (including "DANGER" and "WARNING" signs) exists. A

concrete precaution (precaution against an electric shock in the case of the

sketch given on the left) is shown in the illustration.

• The symbol " " indicates a prohibited behavior. A concrete illustration of

prohibition (disassembly is prohibited in the sketch given on the left) is

shown in or next to the illustration.

• The symbol " " indicates a thing that is forced to be done and instruction

that is forced to be followed. A concrete illustration of instruction (the

removal of a plug from the receptacle is instructed in the sketch given on

the left) is drawn in the illustration.

• The symbol " " indicates helpful information that will facilitate the use of

the device.

- v -

NEVER DO THE FOLLOWING

WARNING

During assembly

• The pack of the device is as heavy

as approximately 200 kg.

Perform the assembly work by at

least four persons.

Do not disassemble or remodel the device.

• Never disassemble or remodel the

main unit of the printer and the ink

cartridge. Disassembling/remodeling

any of them will result in electric

shocks or breakdown of the device.

Do not use the device in damp places.

• Avoid damp environments when

putting the device into service. Do

not splash water onto the device.

High-humidity or water will give rise

to fire, electric shocks or breakdown

of the device.

Abnormal event occurs.

• If the device is used under an

abnormal condition where the device

produces smoke or unpleasant

smell, fire or electric shocks can

result. Be sure to turn off the power

switch immediately and detach the

plug from the receptacle. Check first

to be sure that the device no longer

produces smoke, and contact a

distributor in your district for repair.

Never repair your device by yourself

since it is very dangerous for you to

do so.

Roll paper

• Roll paper is heavy. Be careful not

to drop it. If you drop it on your

foot, or any other part of your body,

personal injury can result.

Power supply and voltage

• Be sure to use the device with the

power supply specifications

indicated.

• Be sure to connect the plug of the

power cable to a grounded

receptacle.

If not, fire or electric shocks can

result.

Handling of the power cable

• Take care not to damage, break

or work on the power cable.

If a heavy matter is placed on the

power cable, heated or drawn,

the power cable can break to

cause fire or electric shocks.

Handling of ink cartridges

• Store ink cartridges and waste ink

tank in a place that is out of the

reach of children.

• If ink settles on the skin or

clothes, immediately wash it off

with detergent or water.

In the event that ink gets in eyes,

immediately rinse it off with water

and consult a medical doctor.

• Neither pound the ink cartridge

nor shake it violently so as to

prevent leakage of ink.

• Never refill the ink cartridge with

ink.

MIMAKI assumes no

responsibility for malfunction

caused by using the device after

replenishment of ink.

- vi -

PRECAUTIONS IN USE

CAUTION

Locking the adjuster foot

• Be sure to lock the adjuster foot

before starting printing. If the

device performs printing without

the casters locked, the device can

move out of position.

Front cover and lever

• Never open the front cover and/or

lever during printing. Opening the

cover or lever will abort printing.

Protection against dust

• It is strongly recommended to use

the device in a room that is not

dusty.

• Keep the front cover held closed

also when the device is not

engaged in printing. If not, dust

can accumulate on the head

nozzle.

• When leaving the workshop after

the working hours, be sure to

remove any medium from the roll

hanger. If any medium is left on

the roll hanger, dust can gather

on it.

• Store medium in a bag. Wiping off

dust accumulated on a medium

will adversely affect the medium

due to static electricity.

• Frequently wipe the capping

station clean to eliminate dust

and paper chips. Wiping with a

fluffy wiper only rubs dust over

the capping station. Replace the

fluffy wiper immediately with a

new one.

• Dust in the head will also cause

drops of ink to fall abruptly down

on the medium during printing. If

this phenomenon takes place, be

sure to clean up the head. (See

“Chapter 4 Maintenance functions.”)

Periodic exchange parts

• There are some parts which

must be replaced by service

men after JV4 series are in use

for 5000 hours from 3000 hours.

Therefore, we would like to

suggest that you make a

contract with distributors or

dealers for after-sale service.

Medium

• Use specific cloth designated

medium exclusive to JV4 series.

Mimaki assumes no

responsibility for any damage

caused by the use of any

medium other than the

aforementioned one.

• If medium that is likely to tightly

curl, flatten first the paper

before using it for printing.

Heavily-curled medium affect

the plotted picture quality.

Locking the casters

• Be sure to lock the casters

before starting plotting. If the

device performs plotting without

the casters locked, the device

can move out of position.

Warning labels

• This device is adhered with a

warning label at two locations.

Be sure to fully understand the

warnings given on the labels. In

the case where any of the

warning label has become so

soiled that the warning message

is illegible or has come off,

purchase a new one from your

local distributor or our office.

Refer to Appendix for the label

adhering locations.

- vii -

CAUTION

Ink cartridges

• If the ink cartridge is moved from

a cold place to a warm place,

leave it in the room temperature

for three hours or more before

using it.

• Open the ink cartridge just

before installing it in the printer.

If it is opened and left for an

extended period of time, normal

printing performance of the

printer may not be ensured.

• Be sure to thoroughly consume

the ink in the ink cartridge, once

it is opened, within six months.

If an extended period of time has

passed after opening the

cartridge tank, printing quality

would be poor.

• Be sure to store ink cartridges

in a cold and dark place.

• Never replenishes the ink

cartridge with ink.

• Using any ink type other than

the exclusive one can cause a

trouble. Remember that the

user shall be charged for a

repair to correct any damage

resulting from the use of ink

other than the exclusive type.

PRECAUTIONS IN INSTALLATION

CAUTION

A place exposed to direct sunlight

A place in which temperature and humidity

vary by a great margin

Use the device under the

following environment.

Operating environment:

15 to 30°C

35 to 65% (Rh)

A place exposed to direct air blow from air

conditioner, etc.

A place that is not horizontal

A place that vibrates

A place filled with dirt, dust or tobacco

smoke

TABLE OF CONTENTS

FOREWORD .................................................................................................................... I

FEATURES ..................................................................................................................... II

FOR SAFE OPERATION ............................................................................................... IV

PICTORIAL SIGNS ................................................................................................................................................. IV

EXAMPLE OF PICTORIAL SIGNS ......................................................................................................................... IV

NEVER DO THE FOLLOWING ................................................................................................................................ V

PRECAUTIONS IN USE ......................................................................................................................................... VI

PRECAUTIONS IN INSTALLATION ....................................................................................................................... VII

HOW TO READ THIS OPERATION MANUAL ........................................................ XII

HOW TO READ THIS OPERATION MANUAL.................................................................................................. XII

DISPLAY ON THE LCD AND INDICATION OF THE KEYS .................................................................................. XIII

STRUCTURE OF THIS INSTRUCTION MANUAL ............................................................................................... XIV

CHAPTER 1 SET-UP

WHERE TO INSTALL THE DEVICE ............................................................................ 1.2

CHECKING THE ACCESSORIES ............................................................................... 1.3

CONFIGURATION AND FUNCTION ......................................................................... 1.5

FRONT FACE ........................................................................................................................................................ 1.5

REAR FACE .......................................................................................................................................................... 1.6

NAMES AND FUNCTIONS OF THE PARTS UNDER THE FRONT COVER .............. 1.7

CARRIAGE ............................................................................................................................................................ 1.7

CAPPING STATION .............................................................................................................................................. 1.8

THE PINCH ROLLER AND THE FEED ROLLER ................................................................................................. 1.8

THE MEDIUM SENSOR ....................................................................................................................................... 1.9

CUTTER BLADE AND CUTTING LINE............................................................................................................... 1.10

HEAD HEIGHT ADJUSTMENT ROD AND ADJUSTMENT SCREW .................................................................. 1.11

UNPACKING AND ASSEMBLING ............................................................................. 1.12

ASSEMBLING THE PEDESTALS AND THE DEVICE ........................................................................................ 1.12

INSTALL THE TAKE-UP DEVICE ....................................................................................................................... 1.14

PUTTING ON THE MAINTENANCE COVER ..................................................................................................... 1.15

INSTALLING THE WASTE INK TANKS .............................................................................................................. 1.15

INSTALLING THE ROLL HOLDERS ................................................................................................................... 1.16

MOVING THE DEVICE ....................................................................................................................................... 1.17

CONNECTING THE CABLES.................................................................................... 1.18

CONNECTING THE INTERFACE CABLE .......................................................................................................... 1.18

CONNECTING THE POWER CABLE ................................................................................................................. 1.19

SWITCHING ON/OFF THE POWER SUPPLY .......................................................... 1.20

TURNING THE POWER ON ............................................................................................................................... 1.20

TURNING THE POWER OFF ............................................................................................................................. 1.21

FRONT COVER ......................................................................................................... 1.22

OPENING/CLOSING THE FRONT COVER ....................................................................................................... 1.22

CAUTIONS DURING OPERATION ..................................................................................................................... 1.22

- viii -

INK CARTRIDGES..................................................................................................... 1.23

INK STATIONS .................................................................................................................................................... 1.23

TYPES OF INK .................................................................................................................................................... 1.24

PRECAUTIONS IN HANDLING THE INK CARTRIDGE ..................................................................................... 1.25

DISPLAY OF INK TYPE ...................................................................................................................................... 1.25

INITIAL SETTING OF INKS ....................................................................................... 1.26

SETTING INK CARTRIDGES .................................................................................... 1.27

SETTING FOR 1-WAY HIGH-SPEED PRINTING ............................................................................................... 1.27

SETTING FOR 2-WAY MULTI PRINTING........................................................................................................... 1.28

TO REPLENISH INK, SET A NEW INK CARTRIDGE IN THE INK STATION. .......... 1.30

MEDIUM THAT CAN BE USED ................................................................................. 1.31

TYPES OF MEDIUM THAT CAN BE USED........................................................................................................ 1.31

PRECAUTIONS IN HANDLING THE MEDIUM .................................................................................................. 1.32

NOTES ON HANDLING A BOARD FOR THE MEDIUM ..................................................................................... 1.33

BEFORE SETTING THE MEDIUM ON THE DEVICE ............................................... 1.34

ADJUSTING THE HEAD HEIGHT WHEN THE MEDIUM USED IS CHANGED [HEAD HEIGHT] .................... 1.34

POINTS IN HEAD HEIGHT ADJUSTMENT ........................................................................................................ 1.36

SETTING THE MEDIUM ON THE DEVICE ............................................................... 1.37

SETTING A PAPER ROLL ON THE DEVICE ..................................................................................................... 1.37

SETTING CUT SHEET MEDIUM ON THE DEVICE ........................................................................................... 1.42

SETTING A BOARD MEDIUM ON THE DEVICE ............................................................................................... 1.44

SPECIFYING THE SCOPE OF PLOTTING ON THE MEDIUM USED

(EFFECTIVE PLOTTING AREA) ............................................................................... 1.46

CHANGING THE DEAD SPACE ......................................................................................................................... 1.46

ESTABLISHING AN ORIGIN...................................................................................... 1.47

INITIAL VALUE OF ORIGIN ................................................................................................................................ 1.47

SETTING OF AN ORIGIN ................................................................................................................................... 1.48

OTHER SETTINGS.................................................................................................... 1.49

INSTALLING THE MEDIUM SUPPORT.............................................................................................................. 1.49

SWITCHING THE DIRECTION OF WINDING OF THE MEDIUM ...................................................................... 1.49

SETTING THE TORQUE LIMITER ..................................................................................................................... 1.49

A TAPE STOP FOR MEDIUM CORE.................................................................................................................. 1.50

CHAPTER 2 HOW TO USE THE BASIC FUNCTIONS

OPERATION ................................................................................................................ 2.2

OPERATION PANEL ............................................................................................................................................. 2.2

MENU TREE ......................................................................................................................................................... 2.4

PLOTTING AN IMAGE FROM SOURCE DATA........................................................... 2.6

STARTING THE PLOTTING OPERATION ........................................................................................................... 2.6

INTERRUPTING THE PLOTTING OPERATION .................................................................................................. 2.7

AFTER COMPLETING THE PLOTTING OPERATION ......................................................................................... 2.7

CHECKING FOR HEADS CLOGGED WITH INK AND MISSING LINES .................... 2.8

EXECUTING THE TEST DRAW [TEST DRAW] ................................................................................................. 2.8

IF THERE ARE HEADS CLOGGED WITH INK OR MISSING LINES ......................... 2.9

CLEANING INK HEADS ........................................................................................................................................ 2.9

- ix -

ROUTINE MAINTENANCE ......................................................................................... 2.11

WHEN THE DEVICE IS LEFT UNUSED FOR A LONG PERIOD OF TIME ....................................................... 2.11

NOTES ON CLEANING ...................................................................................................................................... 2.11

REMOVING PAPER CHIPS ................................................................................................................................ 2.11

CLEANING WIPERS ........................................................................................................................................... 2.11

CLEANING INK AT SLIDER BOTTOM................................................................................................................ 2.12

MAINTENANCE FOR FRAME COMPONENTS ................................................................................................. 2.12

CHAPTER 3 HOW TO USE THE APPLICATION FUNCTIONS

APPLICATION FUNCTIONS........................................................................................ 3.2

FUNCTION MENU ................................................................................................................................................ 3.2

BEFORE SETTING PLOTTING CONDITIONS IN THE FUNCTION MENU ............... 3.3

CHECKING THE MENU MODE ............................................................................................................................ 3.3

SETTING THE DISPLAY LANGUAGE .................................................................................................................. 3.3

REGISTERING TWO OR MORE PLOTTING CONDITIONS AT A TIME(SELECTING A TYPE) ......................... 3.4

SETTING PLOTTING CONDITIONS ........................................................................... 3.5

CHANGING PLOTTING CONDITIONS ON THE DEVICE SIDE .......................................................................... 3.5

RELATIONSHIP BETWEEN IMAGE QUALITY AND PLOTTING SPEED ............................................................ 3.5

EXTENDING THE RESOLUTION FOR HIGH-DENSITY PLOTTING [EXTEND] ................................................. 3.6

PLOTTING DIRECTION [DIRECTION] ................................................................................................................. 3.7

IMPROVING THE DENSITY OF INK COLOR [INK LAYERS] .............................................................................. 3.8

SETTING THE INK DRYING TIME [DRYING TIME] ............................................................................................. 3.9

CUTTING OFF THE MEDIUM AUTOMATICALLY AT THE END OF PLOTTING[AUTO CUT] ........................... 3.10

DECIDING THE PRIORITY OF SETTINGS BY THE COMPUTER OR THE DEVICE [PRIORITY] ................... 3.11

INCREASING (DECREASING) THE RIGHT AND LEFT MARGINS OF THE MEDIUM ..................................... 3.13

WHEN USING THE DEVICE IN AN EXTREMELY DUSTY OR DRY PLACE [REFRESH] ................................. 3.15

SETTING THE METHOD OF MEDIUM DETECTION [MEDIA SET] .................................................................. 3.16

SETTING THE METHOD OF MEDIUM DETECTION [BOARD] ......................................................................... 3.17

IF VERTICAL STRIPES APPEAR IN THE OUTPUT IMAGE [VACUUM] ........................................................... 3.18

SETTING A UNIT OF LENGTH DISPLAYED ON THE LCD [MM/INCH] ............................................................ 3.19

SETTING THE TYPE OF INK TO BE USED [INKTYPE] .................................................................................... 3.20

PUTTING OUT PLOTTING CONDITIONS THAT HAVE BEEN SET [MODE STAMP] ....................................... 3.21

USING BLOCK-COPY FILM [ARTWORKMODE] ............................................................................................... 3.22

SETTING UP AUTO-CLEANING FUNCTION [AUTO CLEAN] ........................................................................... 3.24

TO PERFORM CLEANING AUTOMATICALLY DURING PATTERN PLOTTING [AUTO CLEAN2] .................... 3.25

FOR CONTINUING PLOTTING WITH SMALL AMOUNT OF REMAINING INK [PRINT CONT.] ....................... 3.27

CORRECTING THE MEDIUM FEED RATE ACCORDING TO MEDIUM THICKNESS [MEDIA COMP.] ........... 3.28

CORRECTING THE MEDIA FEED RATE DURING OPERATION ............................ 3.29

RESETTING PLOTTING CONDITIONS BY TYPE [SETUP RESET] ................................................................. 3.30

CHAPTER 4 MAINTENANCE FUNCTIONS

MAINTENANCE OF THE DEVICE .............................................................................. 4.2

FUNCTION MENU [MAINTENANCE] ................................................................................................................... 4.2

BEFORE STARTING MAINTENANCE ........................................................................ 4.3

CHECKING THE MENU MODE ............................................................................................................................ 4.3

INVOKING A MAINTENANCE FUNCTION ........................................................................................................... 4.3

- x -

MAINTENANCE FUNCTIONS ..................................................................................... 4.4

DRAWING SETUP CONDITIONS [LIST] .............................................................................................................. 4.4

PLOTTING HEX CODE OF PLOTTING COMMAND [DATA DUMP] .................................................................... 4.5

CORRECTING THE DOT POSITIONS AFTER ADJUSTING THE HEAD HEIGHT [PRINTADJUST] ................. 4.6

MOVING THE CARRIAGE TO CLEAN THE STATION INTERIOR [CARRIAGEOUT] ......................................... 4.8

IF A DEFECTIVE PLOTTING IS NOT CORRECTED EVEN AFTER THE CLEANING FUNCTION

IS EXECUTED ...................................................................................................................................................... 4.9

WHEN THE CUTTER BLADE HAS BECOME BLUNT ....................................................................................... 4.10

PERIODICAL CLEANING OF THE WIPER ........................................................................................................ 4.11

NOTES ON HANDLING THE WIPERS ............................................................................................................... 4.11

WHEN THE MESSAGE [REPLACE WIPER] IS DISPLAYED [WIPER EXCHG] ................................................ 4.13

ADJUSTING THE HEAD HEIGHT WHEN THE MEDIUM USED IS CHANGED [HEAD HEIGHT] .................... 4.15

ITEMS TO CHECK BEFORE USING ARTWORK FILM ..................................................................................... 4.16

CHECKING THIN SPOT AND MISSING OF NOZZLE WHEN USING ARTWORK FILM [ARTWORKTEST] .... 4.16

CHECK IF THERE IS A GAP BETWEEN LINES OF IMAGE ON ARTWORK FILM [PATTERN 100%].............. 4.17

MENU DISPLAYED AFTER THE INK CARTRIDGE IS INSTALLED [FILL UP INK] ........................................... 4.19

WHEN CHARGING INK DIFFERENT FROM THE ONE IN USE [INK CHANGE] .............................................. 4.19

FOR PLOTTING WITH ONLY ONE INK STATION [USE HEAD] ....................................................................... 4.21

COUNT THE AMOUNT OF REMAINING ROLL MEDIA [MEDIAREMAIN] ........................................................ 4.22

WHEN THE WASTE INK TANK BECOMES FULL .................................................... 4.24

CHAPTER 5 WHEN ABNORMAL CONDITIONS ARE ENCOUNTERED

BEFORE TAKING A PHENOMENON AS A SIGN OF FAILURE ......................... 5.2

THE DEVICE CANNOT BE ENERGIZED ............................................................................................................. 5.2

THE DEVICE CANNOT PERFORM PRINTING ................................................................................................... 5.2

PAPER JAMMING ARISES/MEDIUM IS SOILED ................................................................................................ 5.3

IF IMAGE QUALITY DECLINES ............................................................................... 5.4

WHILE LINES/THIN SPOTS ARE OBVIOUS OR DARK STRIPES OCCUR ....................................................... 5.4

(IN THE DIRECTION OF TRAVEL OF THE HEAD) .............................................................................................. 5.4

CHARACTERS OF LIST (PAGE 4.4) FLUCTUATE DOUBLY OR TRIPLY INTO PAPER FEED DIRECTION ..... 5.4

DISPLACEMENT IS OBSERVED BETWEEN OUTWARD AND INWARD PRINTING......................................... 5.4

THE RESPECTIVE COLOR INK INJECTED BY THE RESPECTIVE COLOR HEADS DO NOT PROPERLY

OVERLAP ............................................................................................................................................................. 5.4

LARGE INK DROP ON MEDIUM .......................................................................................................................... 5.4

TROUBLES FOR WHICH ERROR MESSAGES ARE GIVEN ON THE LCD.............. 5.5

ERRORS ACCOMPANIED BY WARNINGS ......................................................................................................... 5.5

ERROR MESSAGES ............................................................................................................................................ 5.6

APPENDIX

BASIC SPECIFICATIONS........................................................................................... A.2

SPECIFICATION FOR INK .......................................................................................... A.4

FUNCTION MENU STRUCTURE .............................................................................. A.5

POSITION OF THE WARNING LABEL ...................................................................... A.6

- xi -

- xii -

HOW TO READ THIS OPERATION MANUAL

HOW TO READ THIS OPERATION MANUAL

The operation key

The information that

is displayed on the

LCD during operation

of the device is

explained.

The pages of each chapter

are given serial numbers

starting from 1.

Notes to sentences,

caution on device

operation, and hints for

effective use of the

device are given.

The item to select

from the setting

menu before each

device operation is

explained.

This manual describes

the procedure of

operation of th device.

The titlle in each

chapter are provided.

- xiii -

DISPLAY ON THE LCD AND INDICATION OF THE KEYS

In this instruction manual, the characters displayed on the LCD of the operation panel (see page 2.2)

and the keys used to operate the device are explained, together with the operation procedure.

Operate the device while confirming the display on the LCD.

Display on the LCD

The content of display is shown in characters in a

box as shown at right.

Operate the device according to the explanation of

the operation procedure and the content of display

on the LCD.

In this instruction manual, each setting and mes-

sages displayed on the LCD is enclosed in [ ], like

[TYPE.1], [Pigcm], [EXTEND], [PLEASE WAIT], etc.

Operation keys

In the text of this instruction manual, the operation

keys are shown enclosed in brackets.

[ ] and [ ] indicate JOG keys.

The other operation keys are enclosed in brackets,

as [FUNCTION]. (See page 2.2.)

FUNCTION

SET UP < ENT >

SET UP

SELECT : TYPE.1

- xiv -

STRUCTURE OF THIS INSTRUCTION MANUAL

CHAPTER 1 SET-UP

This chapter describes the procedures for unpacking and assembling the

device, and for setting up the device such as setting inks and medium.

CHAPTER 2 HOW TO USE THE BASIC FUNCTIONS

This chapter describes the basic operations of the device, from the begin-

ning to the end of plotting.

In order to use the application functions, it is indispensable to understand

the basic functions of the device explained in this chapter.

CHAPTER 3 HOW TO USE THE APPLICATION FUNCTIONS

This chapter describes the application functions of the device, such as the

function menu for setting plotting conditions.

CHAPTER 4 MAINTENANCE FUNCTIONS

This chapter describes functions intended to correct adverse influences on

picture quality and to check abnormal conditions as well as the procedure

to be taken to replace a used ink tank and cutter blade.

CHAPTER 5 WHEN ABNORMAL CONDITIONS ARE ENCOUNTERED

This chapter describes how to correct troubles after the occurrence of an

abnormal condition on the device.

APPENDIX

This appendix describes the specifications of the device, function menu

structure and output samples and introduces separately-available

consumables.

- 1.1 -

CHAPTER 1

SET-UP

This chapter describes the procedures for unpacking and assembling the

device, and for setting up device such as setting inks and medium.

TABLE OF CONTENTS

WHERE TO INSTALL THE DEVICE ........................................................................ 1.2

CHECKING THE ACCESSORIES ........................................................................... 1.3

CONFIGURATION AND FUNCTION ..................................................................... 1.5

NAMES AND FUNCTIONS OF THE PARTS UNDER THE FRONT COVER ......... 1.7

UNPACKING AND ASSEMBLING ......................................................................... 1.12

CONNECTING THE CABLES ............................................................................... 1.18

SWITCHING ON/OFF THE POWER SUPPLY ...................................................... 1.20

FRONT COVER ..................................................................................................... 1.22

INK CARTRIDGES .................................................................................................1.23

INITIAL SETTING OF INKS ................................................................................... 1.26

SETTING INK CARTRIDGES ................................................................................ 1.27

TO REPLENISH INK, SET A NEW INK CARTRIDGE IN THE INK STATION. ...... 1.30

MEDIUM THAT CAN BE USED ............................................................................. 1.31

BEFORE SETTING THE MEDIUM ON THE DEVICE ............................................1.34

SETTING THE MEDIUM ON THE DEVICE........................................................... 1.37


(EFFECTIVE PLOTTING AREA) ........................................................................... 1.46

ESTABLISHING AN ORIGIN ................................................................................. 1.47

OTHER SETTINGS ............................................................................................... 1.49

- 1.2 -

WHERE TO INSTALL THE DEVICE

Secure a suitable installation space before assembling the device.

The place of installation must have space required not only for the device itself but also for plotting

operation.

Model Width Depth Height Gross weight

JV4-130 2410 mm 730 mm 1205 mm About 140 Kg



3405 mm ( JV4-130 )

3740 mm ( JV4-160 )

4025 mm ( JV4-180 )

500 mm

10

00

mm

10

00

mm

27

30

mm

500 mm

- 1.3 -

CHECKING THE ACCESSORIES

Open the packing box and check the components in it.

If you find any missing accessory or damaged one, contact your local dealer or MIMAKI office.

Main unit Take-up device

Left stand Right stand

Stay

Medium support (4 pcs.) Plotting film (for adjustment of the device)

Waste ink tank (2 pcs.)

1000 cc (1 pcs.)

2000 cc (2 pcs.)

- 1.4 -

Instruction manual (this manual) Power cable

Hexagonal wrench (L) Phillips screwdriver

M4 cap bolt for fitting the M8 cap bolt (long)

take-up device (4 pcs, 8 pcs JV4-180) for fitting the stay (2 pcs)

M8 cap bolt (Short) IEEE1394 Driver

for fitting the main unit (2 pcs) (for Windows2000)

Blush

- 1.5 -

CONFIGURATION AND FUNCTION

FRONT FACE

Name Function

1. Front cover It is opened when setting medium or taking a corrective measure against

a medium jam.

2. Power switch It turns on/off the power to the device.

3. IEEE-1394 connector A 400M bps interface connector compatible with IEEE-1394.

4. Parallel connector Bi-directional parallel interface connector (complies with IEEE1284)

5. AC inlet The power cable is connected to the AC inlet.

6. Operation panel This panel has the operation keys required for operating the device and

the LCD for displaying set items, etc.

7. Maintenance cover This is the carriage cover. During maintenance of the station (See page

4.8), open it by loosening the screws.

8. Clamp lever It is made to go up-down the pinch roller for holding medium.

9. Waste ink tank Waste ink gathers in this tank. One waste ink tank is provided on each

side of the device.

10. Stand It supports the main unit. It is provided with casters that are used to

move the device.

11. Take-up device It supports to wind up the roll medium printed, and have the operation

named FORWARD / OFF / REVERSE.

12. Medium support It supports to send the medium smoothly. It has merit for preventing

rises of hard medium such as canvas.

13. Platen It puts out the medium as it is plotted on.

1

23 4

5

6

8

9

11

12

13

10

7

- 1.6 -

REAR FACE

Name Function

1. F ink station This station houses up to six ink cartridges.

2. Clamp lever It is made to go up-down the pinch roller for holding medium.

3. Roll holder Roll holder is inserted in the right and left core of roll medium to hold

the roll medium. The roll holder is applicable to diameter of medium

cores with 2 and 3 inches.

4. Paper roll setting bar This bar facilitates a paper roll to be set in position.

5. Ink cartridge Each cartridge contains ink of a specific color.

6. R ink station This station houses up to six ink cartridges.

1

23

4

5

6

- 1.7 -

NAMES AND FUNCTIONS OF THE PARTS UNDER THE FRONT COVER

Under the front cover, there are the carriage, capping station, etc. necessary for plotting operation.

The mechanisms provided under the front cover are explained below.

CARRIAGE

The carriage is provided with ink heads for plotting, a cutter unit for cutting off medium, etc. It is

also provided with a head height adjustment screw for adjusting the head height according to the

thickness of the medium used. The carriage moves during plotting, medium cutting, and medium

detection.

When cleaning the interior of the capping station, execute the STATION MAINTENANCE function

to move the carriage. (See page 4.8 “Moving the Carriage for Cleaning the Station Interior [Carriage Out].”)

• When setting a medium in position for plotting, be sure to adjust the carriage

height. (See page 1.34)

• Starting the plotting operation without adjusting the carriage height can

cause damage not only to the medium but also to the device itself.

Cuter unit

Height adjustment screw

Head height adjustment rod

- 1.8 -

CAPPING STATION

The capping station consists of ink caps, wipers for cleaning the heads, etc.

Cap : It covers the nozzle so as to prevent the head nozzle from drying up.

Wiper : It is used to clean the head nozzle.

THE PINCH ROLLER AND THE FEED ROLLER

This device retains a medium with the pinch roller and the feed roller.

During plotting operation, the feed roller feeds the medium forward.

• While the device is not being used, keep the pinch roller in the raised posi-

tion. If the pinch roller is left lowered for an extended period of time, it can

deform and fail to securely retain the medium.

Wiper Ink cap

Pinch roller

Pinch roller

Feed roller

Feed roller

Platen

- 1.9 -

• When a sheet of paper is used as the medium, set it in position taking care that

it does not come outside the guide holes in the right-hand part of the platen.

THE MEDIUM SENSOR

The medium sensors detects the presence of the medium and the medium length.

There is a medium sensors on the platen.

• Set up medium to cover medium sensor at the back side of platen absolutely.

If the part of medium is not on medium, the medium con not be detected.

Medium sensor

Medium guidePlaten

- 1.10 -

CUTTER BLADE AND CUTTING LINE

The carriage is provided with a cutter unit for cutting off the medium that has been plotted on.

The cutting line along which to cut off the medium is shown below.

For the method of cutting a medium, see “Cutting by Hand” (page 2.7) or “Automatic Cutting

[AUTO Cut]” (page 3.10).

CUTTER UNIT

CUTTING LINE

Cutting line

- 1.11 -

HEAD HEIGHT ADJUSTMENT ROD AND ADJUSTMENT SCREW

When a medium is set on the device for the first time or when a medium different in thickness from

the current medium is set on the device, it is necessary to adjust the height of the heads.

• If the device is operated without adjusting the head height, the heads may

get caught on the medium, causing damage to the heads.

• For the method of head height adjustment, see Adjusting the Head Height

[Height Adjustment] (page 1.34) in Chapter 1 “Set-up”.

Height adjustment screw

Support screw

Head height

adjustment rod

Cutter unit

Measures the thickness

of the medium to be used

as a reference for head

height adjustment. Cuts the media.

Secures the Height

adjustment screw to

prevent it from coming loose.

Used to adjust the head height.

- 1.12 -

UNPACKING AND ASSEMBLING

ASSEMBLING THE PEDESTALS AND THE DEVICE

• The pack of the device is as heavy as approximately 200 kg. Perform the

assembly work by at least four persons to ensure safety.

• Exercise added care not to drop the main unit on your feet.

1. Remove the four bolts that fixes the packed

pedestals and packed pads.

2. Take the main unit together with the packed

pedestals out of the package and place them

on the floor.

Packed pedestals

- 1.13 -

3. Take the stands out of the package.

Direct the stands so that round tapped holes for the screws

are faced outside.

Set up each stand with the side having a groove for fitting the

stay coming inside.

4. Fit the stay to each of the stands.

Fit the stay to the stands.

Insert the stay into the groove of each stands and tighten the

screw using the furnished L-shaped wrench.

5. Lock the stand stoppers.

Lock the stand stoppers so that the stand assemblies will not

move.

Lock

Long

Short

Front face

- 1.14 -

6. Holding both ends of the main unit with four

persons.

Hold up the device at the pedestal support bars.

7. Place the main unit on the stands while exer-

cising care not to allow hands to be caught

between them.

Set the device on the stand at the position where the screw

holes in the device align with the screw holes in the tops of

the stands.

Fix the device to the stands with the screws from under the

stands tops.

• The device is very heavy. Take care that it does

not fall: it is very dangerous.

INSTALL THE TAKE-UP DEVICE

1. Set the take-up device in position.

Align the screw holes in the take-up device with the screw

holes in the outer side of each stand, then fix the take-up

device to the stands with the screws.

There are a number of screw holes for installation of the

take-up device.

Fix the take-up device at the most convenient height.

- 1.15 -

2. Insert the cable of take-up device into the

connector located at the bottom of the capping

station.

PUTTING ON THE MAINTENANCE COVER

1. Put on the maintenance cover.

2. Fix the maintenance cover with the screws.

• Do not open the maintenance cover except

when it is necessary to clean the station interior

(page 4.8 through 4.14).

Opening the maintenance cover during plotting

interrupts image plotting and disables continu-

ous processing.

INSTALLING THE WASTE INK TANKS

Different size of waste ink tank is attached each side of right and left.

Install the large waste ink tank (2000 cc) in right side - the right seen from front.

Left side of Waste Ink tank

1. Insert the small waste ink tank assy to the

bracket at left side.

2. Close the bracket and fix with the stop screw.

Screw

Maintenance cover

Operation panel

1000 cc

- 1.16 -

Right side of Waste ink tank.

1. Insert the large waste ink tank to the right side

bracket and raise up.

2. Rotate the waste ink tank assy 90 degrees to

back.

3. Close the bracket and fix with the stop screw.

INSTALLING THE ROLL HOLDERS

1. Change the fixed position of the left-hand roll

holder.

The left-hand roll holder can be fixed at either of two posi-

tions. Determine the fixing position of the left-hand roll holder

according to the thickness of the roll core used, then fix it

with the screw.

2-inch roll core: Use the outer fixing hole.

3-inch roll core: Use the inner fixing hole.

• When the device is shipped from the factory, the

left-hand roll holder is set in the position for 3

inch roll core.

2. Fix the right-hand roll holder with the furnished

screw.

Fix the right-hand roll holder in the position appropriate to the

width of the medium used.

For 3-inchi roll core

For 2-inchi roll core

2000 cc

- 1.17 -

MOVING THE DEVICE

The method of moving the assembled device to the place of installation, etc. is explained below.

When moving the device, unlock the caster stoppers.

• When moving the device, take care not to apply excessive shock to it.

• After moving the device, be sure to lock the caster stoppers.

Method of moving the device

When moving the device, it must be held up by

at least two persons as illustrated at right.

The cover of the device may break if it is pressed hard.

Locking/unlocking the casters

When moving the device, unlock each of the

casters by pushing up the stopper.

Each of the casters on the pedestals is provided with a

stopper.

When installing the device, push down the stoppers to lock

the casters.

Lock

Unlock

- 1.18 -

CONNECTING THE CABLES

CONNECTING THE INTERFACE CABLE

Connect the device to the computer with the appropriate interface cable.

Two types of interface cables are available with the device. Select the interface cable appropriate to

the computer and output software used.

• Turn off the power switch of the device (the switch has to be tilted toward the

“O” side) in prior to the connection of the interface cable and the power cable.

• When connecting the cables, first turn off the power to the device, then

connect the interface cable and the power cable. Be sure to connect the

interface cable first, then the power cable. Othewise mal-fanction will result.

When Windows 2000 is used (IEEE 1394)

When the computer is operated with Windows 2000, use an IEEE 1394 interface cable to connect the

computer and the device together.

It is possible to use an IEEE 1284 interface cable for connection between the computer and the

device. In this case, however, the data transmission speed decreases.

• The application used must be applicable to

IEEE 1394.

• Either of the two IEEE 1394 connectors can be

used.

Configuration of connector (IEEE1394)

When software other than Windows 2000 is used (IEEE 1284)

When the software used is other than Windows 2000, use an IEEE 1284 interface cable to connect

the computer and the device together.

Configuration of connector (IEEE1284)

• If the customer uses Windows 2000 and the computer is not provided with

an IEEE 1394 board, contact your nearest RIP provider or MIMAKI sales office.

- 1.19 -

CONNECTING THE POWER CABLE

Connect the power cable as described below.

Connect the power cable to the receptacle of the following specifications.

• Voltage : AC 100 – 240 V ±10%

• Frequency : 50/60 Hz ±1%

• Capacity : 4 A or more (400 W or more)

• Be sure to insert the power cable into an approriately-grounded receptacle.

If not, there is a fear of arising electric shock hazards and damage to the device.

• Be sure to turn off the power switch of the device in prior to the connection

of the power cable.

1. Connect the power cable to the AC inlet.

Configuration of power cable

2. Connect the power cable to the 3-pole recep-

tacle.

For a 2-pole receptacle, connect the grounding

adapter supplied with the device to the power

cable plug.

Properly ground the green wire (ground lead) of

the grounding adapter.

- 1.20 -

SWITCHING ON/OFF THE POWER SUPPLY

After setting up the device, switch on and off the power as described below.

TURNING THE POWER ON

1. Turn on the power to the device.

Tilt the power switch toward the “ I ”side, and the power to

the device is turned on.

• At this time, the front cover must be closed.

(See page 1.18)

• With the front cover kept open, the carriage

does not move even when the power is

switched on.

When the power is switched on, the firmware version is

displayed on the LCD and the initial operation of the device is

performed.

2. The message “Please Wait” appears flashing

on the LCD.

3. The device enters the LOCAL mode.

4. Turn on the power to the connected devices,

such as a computer.

• When the power is switched on for the first time,

the prompt for installation of ink cartridges is

displayed on the LCD.

Install the ink cartridges (see page 1.26).

• If a medium has been set on the device, the

prompt “Media Select” is displayed on the LCD

when the power is switched on.

After selecting medium, the device detects the

medium and returns to the LOCAL mode (see

page 3.16).

BOOT

Ver.X.XX

PLEASE WAIT

<< LOCAL >>

Ink Type

R : Pigcm F : Dye

MEDIA SELECT

ROLL < > LEAF

<< LOCAL >>

width : 1272mm

- 1.21 -

TURNING THE POWER OFF

To turn the power off, check first whether or not there is data received and there remains data that

has not yet been output in the device.

Also be sure that the head rests at the capping station.

• If the power is turned off while the device is engaged in plotting, the head

may fail to be retracted in the capping station. If the head is left without

capped for an extended period of time, the nozzle will be clogged with dust.

If the power to the device is turned off without the head capped, re-turn on

the power to the device.

1. Turn off the power to the computer, etc. that

are connected to the device.

2. Turn off the power to the device.

Tilt the power switch to the “O“ side.

- 1.22 -

FRONT COVER

OPENING/CLOSING THE FRONT COVER

Do not open the front cover while the device is in operation.

If you open the front cover during plotting, the carriage will stop for safety, reselting in abortion of

plotting. In this case, re-start the device and computer following the procedure described below.

• Keep the front cover closed during plotting operation. Opening the front

cover during plotting interrupts image plotting and disables continuous

processing.

CAUTIONS DURING OPERATION

STEP

1. When opening the cover during plotting, the

message shown on the right will be displayed.

Stop the drawing.

2. Stop the data transmission from the computer.

3. Close the front cover.

4. Push the [ENTER] key.

5. The carriage will start to move.

The carriage will carry out a series of performance same as

that taken after turning on the power to the device (i.e., the

predetermined initial performance). (See page 1.20)

Close a cover

PRESS < ENT > KEY

PLEASE WAIT

- 1.23 -

INK CARTRIDGES

INK STATIONS

As viewed from the front of the device, the ink station on the right side is called the “R-row ink

station” and the ink station on the left side is called the “F-row ink station.”

• The figure shows the unit when viewed from rear side.

• In each ink station, set six ink cartridges containing ink of the same type.

The position of each ink cartridge containing ink of a specific color is

predetermined. Set the ink cartridges in their right positions.

Relationships between ink station and head row

The F-row ink station supplies ink to the front row (F-row) of heads.

The R-row ink station supplies ink to the rear row (R-row) of heads.

Remember these relationships when checking the heads for clogged nozzles and replenishing inks.

F-row ink stationCapable of housing six

ink cartridges, this ink

station supplies ink to

the front row of the

capping station.

R-row ink stationCapable of housing six

ink cartridges, this ink

station supplies ink to

the rear row of the

capping station.

K C M Y LC LM

G O

K C M Y LC LM

G O

K C M Y LC LMR-row of the capping station

F-row of the capping station

R-row Ink station

Capping station

F-row Ink station

K C M Y LC LM

- 1.24 -

TYPES OF INK

In each of the two ink stations of the device, four types of ink can be used. The characteristics of

each ink type are described below.

• Be sure to use the inks and ink cartridges specified by MIMAKI.

• Water-soluble pigment ink [Pigcm] : A pigment-based ink having good weather resistance.

The conventional pigment-based ink. Having

excellent light fastness, this type of ink is most

suitable for outdoor print on large-sized color sign

displays (e.g., signboards).

A six-color set (black, cyan, magenta, yellow, light

cyan and light magenta) is available.

• Water-soluble pigment ink [PigOG] : A pigment-based ink having good weather resistance.

The conventional pigment-based ink. Having

excellent light fastness, this type of ink is most

suitable for outdoor print on large-sized color sign

displays (e.g., signboards).


cyan, Orange and Green), is available.

• Water-soluble dye ink [Dye] : This type of ink has good color development and

is most suitable for indoor print, such as posters.

Black is used in the art work creation mode.



• Disperse dye ink [Sub] : A disperse dye-based ink used to transfer an

image plotted on a medium to another medium.



- 1.25 -

PRECAUTIONS IN HANDLING THE INK CARTRIDGE

• Never disassemble the ink cartridge.

• The ink is not toxic. However, avoid direct contact with the ink. If ink contacts

the skin or clothes, immediately wash it off with detergent or water. In the

event that ink gets in eyes, immediately rinse it off with a large amount of

running water and consult a medical doctor.

• Do not shake the ink cartridge violently. Shaking or turning it roughly can

cause leakage of ink.

• Never refill the ink cartridge with ink. Refilling the ink cartridge can cause a

trouble. Remember that Mimaki assumes no responsibility for any damage

caused by the use of the ink cartridge replenished with ink.

• Using any ink type other than the exclusive one can cause a trouble.

Remember that the user shall be charged for a repair to correct any damage

resulting from the use of ink other than the exclusive type.

• If the ink cartridge is moved from a cold place to a warm place, leave it in

the room temperature for three hours or more before using it.

• Be sure to thoroughly consume the ink in the ink cartridge, once it is

opened, within six months. If an extended period of time has passed after

opening the cartridge tank, plotting quality would be poor.

• Be sure to store ink cartridges in a cold and dark place.

• Store ink cartridges in a place that is out of the reach of children.

• Dispose empty ink cartridges and waste ink tanks in accordance with national

and local ordinances effective in the area in which the device is used.

DISPLAY OF INK TYPE

Ink type is displayed when an ink cartridge is newly set, an ink cartridge of different type is set, or a

type of ink is selected from the ones that have already been set.

The information displayed on the LCD consists of the row of ink station (R or F row), the type of

ink, and the ink set colors (light cyan/light magenta or orange/green).

INK TYPE

R : PigOG F : Dye

R-row ink station

F-row ink station

Water-soluble pigment ink [Pig]

A six-color set (black, cyan, magenta, yellow, light cyan, Orange, Green)

A six-color set (black, cyan, magenta, yellow, light cyan, light magenta)Water-soluble dye ink [Dye]

- 1.26 -

INITIAL SETTING OF INKS

When using the device for the first time, it is necessary to install ink cartridges in the device.

Use the following procedure to install the ink cartridges.

STEP

1. Turn the power on.

After the initial operation, the device displays the type of ink

set in each ink station.

2. By pushing the JOG keys [ ] and [ ], specify

the type of ink set in the R-row ink station.

[Pigcm] Water-soluble pigment ink

(light cyan, light magenta)

[PigOG] Water-soluble pigment ink

(Orange, Green)

[Dye] Water-soluble dye ink

[Sub] Disperse dye ink

3. Move the cursor by pushing the JOG keys

[ ] and [ ].

4. By pushing the JOG keys [ ] and [ ], specify

the type of ink set in the F-row ink station.


6. Insert the ink cartridges into the ink stations.

Align two projecting portions of the ink cartridge with rails on

the ink stations. Once the ink cartridge is inserted to reach

the normal position, the buzzer will sound.

7. The print head is automatically filled with ink.

8. Once the ink-filling procedure completes, the

device enters the LOCAL mode.

INK TYPE

R : Pigcm F : Dye

INK TYPE

R : Dye F : Dye

INK TYPE

R : Dye F: Dye

INK TYPE

R : Dye F : Pigcm

CARTRIDGES SET

FILL UP

<< LOCAL >>

- 1.27 -

SETTING INK CARTRIDGES

SETTING FOR 1-WAY HIGH-SPEED PRINTING

New piezo electric heads, the staggered-layout print head provides more attractive, faster printing,

and allows ultra high-precisions 6-head 1-way printing.

R-row ink station A six-color set = F-row ink station A six-color set

High-speed plotting using water-soluble pigment ink (Light set)

High-speed plotting using water-soluble pigment ink (Orange, Green set)

High-speed plotting using Water-soluble dye ink

High-speed plotting using Disperse dye ink

• During initial ink setting or ink change, register the appropriate ink type for

each ink station (See page 1.26).

The registered ink type is necessary when checking the plotting information

and changing the heads used.

• When two ink sets of the same type are loaded to two ink stations, if

[INKnearEND] occurs during plotting, only one ink set is used.

Therefore, the [PRINT CONT.] function can be used which allows continuous

data plotting without interrupting the plot operation(See page 3.27).

Water soluble

Water soluble

Pigment ink [P

igcm]

Pigment ink [P

igcm]

LCLC LMLMYMCKWater soluble

Water soluble

Pigment ink [P

igcm]

Pigment ink [P

igcm]

LCLC LMLMYMCK

Water soluble

Water soluble

Pigment ink [P

igOG]

Pigment ink [P

igOG]

G OYMCKWater soluble

Water soluble

Pigment ink [P

igOG]

Pigment ink [P

igOG]

G OYMCK

Water soluble

Water soluble

dye ink [Dye]

dye ink [Dye]

LCLC LMLMYMCKLCLC LMLMYMCK

Water soluble

Water soluble

dye ink [Dye]

dye ink [Dye]

LCLC LMLMYMCKLCLC LMLMYMCK

DIsperse

DIsperse

dye ink [Sub]

dye ink [Sub]

Disperse

Disperse

dye ink [Sub]

dye ink [Sub]

SAME SETS

- 1.28 -

SETTING FOR 2-WAY MULTI PRINTING

Alternatively, using two sets of three heads in 2-way printing mode, each with different inks, gives

you the functionality of two 6-color plotters in a single unit.

The following six combinations are possible.

• Before starting the plotting operation, select the ink type to be used (See

page 1.26).

• The different types of ink can be set in either of the R-row ink station or the

F-row ink station. In either case, the plotting operation is performed in the

same way since the heads are selected when used.

R-row ink station A six-color set

≠ F-row ink station A six-color set

Setting water-soluble pigment ink (Light set) and water-soluble pigment ink

(Orange, Green set)

Setting water-soluble pigment ink (Light set) and water-soluble dye ink

Setting water-soluble pigment ink (Orange, Green set) and water-soluble dye ink

Setting water-soluble pigment ink (Light set) and Disperse dye ink

LCLC LMLMYMCKLCLC LMLMYMCK Water so

luble

Water soluble

pigment ink [P

igcm]

pigment ink [P

igcm]

Water soluble

Water soluble

dye ink [Dye]

dye ink [Dye]

LCLC LMLMYMCKG OYMCK Water so

luble

Water soluble

pigment ink [P

igOG]

pigment ink [P

igOG]

Water soluble

Water soluble

dye ink [Dye]

dye ink [Dye]

DIFFERENT SETS

+K C M Y LCLC LMLM

K C M Y G OO

Water soluble

Water soluble

pigment ink [P

igOG]

pigment ink [P

igOG]

Water soluble

Water soluble

pigment ink [P

igcm]

pigment ink [P

igcm]

LCLC LMLMYMCKYMCK

Disperse

Disperse

dye ink [Sub]

dye ink [Sub]

LCLC LMLM

Water soluble

Water soluble

pigment ink [P

igcm]

pigment ink [P

igcm]

- 1.29 -

R-row ink station A six-color set

≠ F-row ink station A six-color set

Setting water-soluble pigment ink (Orange, Green set) and Disperse dye ink

Setting water-soluble dye ink and Disperse dye ink

• During initial ink setting or ink change, register the appropriate ink type for

each ink station (See page 1.26).

The registered ink type is necessary when checking the plotting information

and changing the heads used.

LCLC LMLMYMCKYMCK

Disperse

Disperse

dye ink [Sub]

dye ink [Sub]

G OWater so

luble

Water soluble

pigment ink [P

igOG]

pigment ink [P

igOG]

LCLC LMLMYMCKYMCK

Disperse

Disperse

dye ink [Sub]

dye ink [Sub]

LCLC LMLM

Water soluble

Water soluble

dye ink [Dye]

dye ink [Dye]

DIFFERENT SETS

- 1.30 -

TO REPLENISH INK, SET A NEW INK CARTRIDGE IN THE INK STATION.

Ink replenishment is done by replacing the ink cartridge with a new one.

If the ink cartridge is not replaced, plotting is interrupted if the ink runs out.

If the message [INKnearEND] appears, immediately load a new ink cartridge.

1. When the amount of ink becomes small during

plotting.

The amount of ink of the color indicated is running out. Set a

new ink cartridge of K (black) in the R-row ink station.

2. When the amount of ink completely runs out

during plotting.

The amount of ink of the color indicated has completely run

out.Set a new ink cartridge of C (Cyan) in the F-row ink

station.

STEP

1. Either of the messages shown above is dis-

played on the LCD during plotting.

When [INKnearEND] appears, the local mode is entered and

the operation stopped each time plotting of a single data is

completed. Proceed with Step 2 at the end of the plotting

operation. Proceed to Step 2 at the end of the plotting

operation.

When [INKEND] appears, plotting cannot be continued.

2. Install a new ink cartridge.

Pull out the ink cartridge of the indicated color and then load

a new ink cartridge.

3. When the ink cartridge has been loaded, draw-

ing is possible again.

• When two ink sets of the same type are loaded to two ink stations, if

[INKnearEND] occurs during plotting, only one ink set is used.

Therefore, the [PRINT CONT.] function can be used which allows continuous

data plotting without interrupting the plot operation(See page 3.27).

< LOCAL > INKnearEND

K - - - - - - - - - - -

< LOCAL > INKEND

- - - - - - - C - - - -

- 1.31 -

MEDIUM THAT CAN BE USED

This section describes the types of medium that can be used with the device and the method of

setting the medium used.

TYPES OF MEDIUM THAT CAN BE USED

The types of medium that can be used with the device are roll medium, cut sheet medium, and board.

The types and sizes of medium that can be used with the device are explained below.

Types of medium that can be used

Glossy medium : Glossy white PET, Photo paper, Glossy PVC

Matte medium : Mat-PVC, Tarpaulin, Back-lit film

Cloth : Nonflamable cloth

Other : Artwork film, Canvas, Tarpaulin, Waterproof olefin film,

(Board)

Sizes of medium that can be used

The size of medium varies according to model of the JV4 series.

Refer to the following table for the model used.

Medium Size JV4-130 JV4-160 JV4-180

Maximum 1381 mm 1620 mm 1910 mm

Plotting width 1371 mm 1600 mm 1870 mm

Thickness 1.0 mm or less

Roll outside diameter Ø 150 mm or less

Roll weight 20 Kg or less

Roll inside diameter 3 or 2 inches

Plotting surface Faces OUT

Roll end treatment Light-adhesive tape is used to allow the paper to be removed

from the core with ease.

Maximum 1381 mm 1620 mm 1910 mm

Minimum 210 mm

Plotting width 1371 mm 1600 mm 1870 mm

Thickness 7.0 mm or less

Deflection 1.0 mm or less

Ro

ll me

diu

mC

ut s

he

et

me

diu

mB

oa

rd

- 1.32 -

PRECAUTIONS IN HANDLING THE MEDIUM

Carefully observe the following when handling the medium.

• Use the medium specified by MIMAKI.

Use the medium exclusive for the device. Please be noted that MIMAKI

ENGINEERING CO., LTD. shall have no liability for any trouble that arises

when using any medium other than the medium exclusively developed for

the device.

• Medium thickness

When setting the medium used, be sure to adjust the head height. Otherwise,

the medium and/or the head can be damaged.

• Expansion and contraction of the medium

Do not use medium immediately after unpacking. The medium can expand

and contract due to the room temperature and humidity.

The medium have to be left in the atmosphere in which they are to be used

for 30 minutes or more after unpacked.

• Curled medium

Avoid the use of curled medium. They can be a cause of a medium jam.

If regular-sized coating medium is stored with rolled, the coating face has to

face outside.

• Other precautions

• Place nothing on the surface of coated medium. Some types of coated

medium may change in color.

• The device may sometimes fail to properly detect a transparent medium

or a medium whose revers side is colored in black.

• For any type of medium other than the exclusive one, the end of the

medium may have adhered on the paper core. If this has occured, be

sure to remove the paper core before placement so as to protect against

future troubles.

• Refer to the “Catalog for options and consumables” given on the separate

sheet for the exclusive medium.

- 1.33 -

NOTES ON HANDLING A BOARD FOR THE MEDIUM

• When a board is used as the medium, be sure to adjust the head height

beforehand. Otherwise, the head can be damaged by making contact with

the board during plotting.

• When the medium is changed from a board to a thinner medium, be sure to

adjust the head height too.

• When a board exceeding 300 mm in length or a flexible board is used as the

medium, place a stand which is nearly the same in height as the platen top

surface on the front and rear sides of the device. Otherwise, it can happen

that the printing surface of the board makes contact with the head or the

board is not fed properly.

• Make sure that the amount of warp of the board is not more than 1 mm.

A board which warps more may not be fed properly.

• Avoid using a board having an irregular surface on the back (the side

opposite to the printing surface). Otherwise, the board may not be fed

properly or defective printing (e.g., unwanted streaks on the printing surface)

may occur.

Prepare stands for preventing the board from hanging down.

- 1.34 -

BEFORE SETTING THE MEDIUM ON THE DEVICE

ADJUSTING THE HEAD HEIGHT WHEN THE MEDIUM USED IS CHANGED

[HEAD HEIGHT]

When the medium used is changed, it is necessary to adjust the head height according to the

thickness of the new medium.

If the height of the head is inappropriate to the thickness of the medium, the plotter cannot work

properly.

More important, operating the device without adjusting the head height is very dangerous: it can

damage the medium and the device.

When a new medium different in thickness from the current medium is to be used, be sure to make

proper adjustment of the head height.

• Adjust the head height before setting the medium on the device.

If an attempt is made to adjust the head height with the medium kept set on

the platen, the medium gets caught on the carriage during “carriage out”

operation, causing damage to the head.

STEP

1. Put the device into the FUNCTION mode.

(See to Page.4.3)


3. Push theJOG keys[ ] and [ ] until the LCD

gives the indication [HEAD HEIGHT].


The carriage will come out of the capping station.

5. Set the new medium on the platen.

The carriage has moved to the out side of the ink station.

6. Adjust the head height.

1. Loosen the support screw (1), turn the height

adjustment screw (2) in the direction shown, and

move the head upward.

FUNCTION

MAINTENANCE < ENT >

FUNCTION

LIST < ent >

FUNCTION

HEAD HEIGHT < ent >

HEAD HEIGHT

CARRIAGEout : ent

(1)

(2)

- 1.35 -

2. Push down the head height adjustment rod by the

right hand.

Push down the head height adjustment rod till it

stops moving anymore.

• If the tip of the head height adjustment rod

makes contact with the surface of the medium,

repeat step (6)-1 shown on the preceding page

to raise the head.

3. Turn the head height adjustment screw in the

direction shown and move the head downward.

With the head height adjustment rod kept pushed,

lower the head till the tip of the rod makes contact

with the surface of the medium used.

4. Retighten the support screw after completing the

head height adjustment.



The carriage will come back to the capping station.

9. The device enters the LOCAL mode. << LOCAL >>

width : 1272mm

Medium

Tip of the head

height adjustment rod

- 1.36 -

POINTS IN HEAD HEIGHT ADJUSTMENT

• When the head height is so adjusted that the tip of the head height adjustment

rod just makes contact with the surface of the medium, the distance between

the head and the printing surface of the medium becomes optimum.

• As long as the head height is so adjusted that the tip of the head height

adjustment rod just makes contact with the surface of the medium, the

distance between the head and the printing surface of the medium remains

unchanged even when the head is raised.

• To avoid fluffing of the medium surface, warp of the medium edge, or waving

of the medium during plotting, the distance between the head and the printing

surface of the medium can be increased.

• When the distance between the head and the printing surface of the medium

is increased, the print quality deteriorates.

Optimum distance

Distance increased

When a medium having fluffy surface, warp, or irregular surface is used.

• When the head height is adjusted, the plotting points shift in position. After

head height adjustment, be sure to correct the dot positions.

(See page 4.6)

Medium

Tip of the head


Medium

Tip of the head


- 1.37 -

SETTING THE MEDIUM ON THE DEVICE

The medium that can be used with the device are roll medium, cut sheet medium, and board (See

page 1.31).

SETTING A PAPER ROLL ON THE DEVICE

The procedure for setting roll medium on the device is described below. Use roll medium exclusive

for the device. (See page 1.31)

• The roll medium is heavy in weight. Take care not to drop it on your foot.

• When setting the medium, be sure to check that the head height has been

properly adjusted. (See page 1.34)

STEP

1. Pull up the clamp lever at the back of the

device.

The roll holder is prevented from moving forward anymore. It

can freely move backward.

2. Insert the let-hand roll holde into the core of

the roll medium.

Push roll medium onto the roll holder till the roll core no

longer moves.

The inside diameter of the roll medium core may be 2 inches

or 3 inches.

Fit the roll medium to the roll holder appropriate to the core

inside diameter. (See page 1.16)

- 1.38 -

3. Loosen the screw of the right-hand roll holder.

Adjust the roll holder position to the width of the roll medium.

By placing the roll medium on the medium support bar, the

position of roll holder can be adjusted easily.

4. Insert the right-hand roll holder into the core of

the roll medium.

After inserting the roll holder completely into the core of the

roll medium, fix it with the screw.

5. Pull out the roll medium by 50 to 60 cm from

the back of the device.

- 1.39 -

6. Insert the roll medium that has been pull out

between the platen and the pinch rollers and

pull it to the front of the device.

7. Push the clamp lever at the back of the device.

Fix the roll medium with the pinch rollers to prevent it from

slipping out.

8. Pull up the clamp lever at the front of the

device.

The roll holder is set free again, allowing the roll medium to

be moved.

- 1.40 -

9. Open the front cover and pull out the roll

medium.

Take care not to crease the roll medium while it is pulled out.

10. Push down the clamp lever at the front of the

device.

Fix the roll medium that has been pulled out with the pinch

rollers.

• Check that there is no slack or wrinkle, caused

by uneven tension, on the roll paper in the

range between the roll holder and the platen.

While pulling the roll paper from side to side

evenly, clamp the lever. (See page 3-25.)

• If the roll medium used is wide, the edges of the

paper may get loose from the platen during

plotting. Use the medium edge holder to hold

down the edges of the medium. This prevents

the medium from being stained with the ink by

getting loose from the platen.

• When using a thick medium, remove the curl

stopper from the medium before plotting.


With the front cover kept open, the device cannot perform the

plotting operation.

Medium

Curl

Stopper

- 1.41 -

After setting the medium

After the medium is set and the front cover is closed, the carriage starts moving to detect the me-

dium. When the medium is detected, the device enters the LOCAL mode.

Display on the LCD

When couting the amount of remaining roll media, input the length of set media.

1. Push the JOG keys [ ], [ ] to input the length

of media.

2. Push the [ENTER] or [END] key to return to the

local mode.

• If a transparent or plotted medium is set, the following message appears on

the LCD and the medium may not be detected.

• For the method of setting up the medium detection function, see page 3.16.

• When the device is shipped from the factory, the medium detection function

is set to [SELECT]. Select the type of medium set and execute the medium

detection function.

• If the medium is exposed to direct sunshine, the medium width may not be

detected correctly.

Changing media

• When changing medium, be sure to check that the head height has been

adjusted.

<< LOCAL >>

width : 1272mm

ERROR 50

MEDIA SENSE

MEDIA LENGTH SET

50 m

<< LOCAL >>

width : 1272mm

- 1.42 -

SETTING CUT SHEET MEDIUM ON THE DEVICE

Unlike roll medium, the cut sheet medium need not be fixed onto the roll holders. The sheet paper

may be set on the device either from the front or back of the device.

• When using cut sheet medium, take care that it is set straightforward. The

medium guides provided on the platen help set the medium correctly.

(See page 1.9)

STEP

1. Open the front cover.

2. Push up the clamp lever.

The clamp lever may be either the one at the front or the one

at the back of the device.

3. Insert the cut sheet medium between the

platen and the pinch rollers.

The cut sheet medium may be set on the device either from

the front or back of the device.

- 1.43 -


The device starts detecting the medium.


After the initial operation, the device enter the LOCAL mode.

(See page 1-20)

6. Push down the clamp lever at the front of the

device.

7. Push the [ ] key.

The carriage moves to detect the medium.

Then, the device enters the LOCAL mode.

Display on the LCD

<< LOCAL >>

width : 1272mm

<< LOCAL >>

width : 1272mm

MEDIA SELECT

ROLL < > LEAF

- 1.44 -

SETTING A BOARD MEDIUM ON THE DEVICE

Unlike a paper roll, the board medium need not be fixed onto the roll holders. The board medium

may be set on the device either from the front or back of the device.

• Adjust the head height before setting the board medium on the device.

(See page 1.34)

• Prepare stands for preventing the board from hanging down.

(See page 1.33)

• When the board is used, set [BOARD] detection to ON. (See page 3.17)

STEP



The clamp lever may be either the one at the front or the one

at the back of the device.

3. Insert the board between the pinch roller and

the platen.

Prepare a board support bench with the same height as the

platen.

Main unit

Board

Stands for

preventing

the board

Stands for

preventing

the board

- 1.45 -

• Align the edge of the front side of the board with

the guide (absorption hole) which is the closest

to you provided on the platen.


The device starts detecting the medium.


After the initial operation, the device enter the LOCAL mode.

(See page 1-20)

After setting the medium on the device

The medium can be detected after setting it and push down the clamp lever at the front of the device.

Turn ON the [BOARD] setting for media detection to detect the board.

Display on the LCD

Press the JOG key [ ] to detect the board.

After detection of the medium width, return the board to the

position where the leading dead space becomes 5mm.

ROLL < > LEAF

Board

Guide for Board medium

V : BOARD

- 1.46 -


(EFFECTIVE PLOTTING AREA)

The device has an area which cannot perform printing, due to mechanical reasons. This area is called

“dead space.”

The effective printing area is obtained by excluding the dead space from the printing medium.

Note that the minimum value of dead space differs from one model to another.

<JV4-130/160>

<JV4-180>

CHANGING THE DEAD SPACE

The dead space may be changed as required.

The effective plotting area can be changed by changing the dead space.

For the method of setting a dead space, see page 3.13.

0 mm

5 mmMediumfeedingdirection

85 mm

Roll medium Cut sheet medium

50 mm

Effectiveprintingarea


5 mm 5 mm

85 mm

5 mm 5 mm 5 mmEffectiveprintingarea

Board medium

5 mm

135 mm

0 mm

25 mmMediumfeedingdirection

85 mm

Roll medium Cut sheet medium

50 mm



25 mm 25 mm

85 mm

25 mm 25 mm 25 mmEffectiveprintingarea

Board medium

5 mm

135 mm

- 1.47 -

ESTABLISHING AN ORIGIN

Establish an origin in terms of data on medium loaded on the device. Place the medium on the

device and cause the device to detect the medium, the origin is automatically established at the

location shown in the illustration given below.

Horizontal direction : At a point of 5 mm from the right end.

INITIAL VALUE OF ORIGIN

As the ORIGIN position, the initial value corresponding to the head and operating mode is set. The

origin positions shown below are specified until new origin is set.

Origin position of X-direction (Medium feeding direction)

The following numerical values indicate the distance between the plotting origin and the cutter line.

USE HEAD TEST DRAW REMOTE

ALL 7mm front side 17mm back side

REAR 7mm front side 17mm back

FRONT 7mm front side 7mm back

Origin

5 mm

Roll media

- 1.48 -

SETTING OF AN ORIGIN

If you want to perform printing at another location of a roll medium that provides a wider printing

area, it is necessary to re-establish another origin.

STEP

1. After the medium detection is completed, move

the carriage to the position at which to estab-

lish an origin by pushing the JOG keys [ ],

[ ], [ ], and [ ].

As the carriage is moved, the origin shifts in position. The

origin that changes with the movement of the carriage is

displayed on the LCD.

2. After deciding the origin, push the [ENTER]

key.

The origin has been changed.

The effective plotting area is displayed on the LCD, and the

device enters the LOCAL mode.

When a roll medium is used, X (medium length) is not

detected, hence it is not displayed on the LCD either.

When the device starts plotting the next time, it uses the

origin that has been established unless the origin is changed.

ORIGIN SET UP

0.0 0.0

<< LOCAL >>

width : 1272mm

ORIGIN

X=1500mm Y=972mm

Origin(Length)

Relative distancefrom the origin

Origin (width)

Relative distancefrom the origin

Medium lengthminus position oforigin (effectiveplotting area)

Medium widthminus position oforigin (effectiveplotting area)

- 1.49 -

OTHER SETTINGS

INSTALLING THE MEDIUM SUPPORT

Install the media support to the platen so as to prevent hard media such as canvas from rising.

Put the hook of medium support in the hole of

platen.

Change the installing location and the number of media

supports to be installed according to the width of medium to

be used.

SWITCHING THE DIRECTION OF WINDING OF THE MEDIUM

The take-up device is mounted with a switch that specifies the direction in which a medium is

wound.

FORWARD : The take-up device winds the medium

with its plotting face faced out.

OFF : The take-up device will not wind the

medium.

REVERSE : The take-up device winds the medium

with its plotting face faced in.

SETTING THE TORQUE LIMITER

There is torque limiter adjustment mechanism in take-up device.

The torque limiter is in two place of the take-up device ane the roll-holder.

Strengthen the adjustment of the Torque Limiter when a roll paper is heavy and hard to keep tension.

• Clockwise : It becomes strong. • Anti-clockwise : It becomes weak.

Medium to be used : The thick media, such as Tarpourin. Medium to be used : A light medium

Torque Limiter

Switch

(50% of maximum Torque Limiter Mark)

(100% of maximum Torque Limiter Mark)

Adjustment nut

Torque Limiter mark

- 1.50 -

• If the torque limiter on the take-up device side is adjusted weaker than the

roll holder side, a roll paper fails to be sent smoothly.

A TAPE STOP FOR MEDIUM CORE

When a medium broad in width is used, it may

be hard to wind around the medium core.

2) Then place two tape stops

on the left and right edges,

as shown.

3) Medium can now be wound

around the paper core.

1) Place a tape stop in the center

of the empty paper core.

- 2.1 -

CHAPTER 2

HOW TO USE

THE BASIC FUNCTIONS

This chapter describes the basic operations of the device, from the be-

ginning to the end of plotting.

Before using the application functions, understand how to use the basic

functions of the keys on the operation panel and the modes in which the

menus are displayed on the LCD.

TABLE OF CONTENTS

OPERATION ............................................................................................................ 2.2

PLOTTING AN IMAGE FROM SOURCE DATA ...................................................... 2.6

CHECKING FOR HEADS CLOGGED WITH INK AND MISSING LINES................ 2.8

IF THERE ARE HEADS CLOGGED WITH INK OR MISSING LINES ..................... 2.9

ROUTINE MAINTENANCE..................................................................................... 2.11

- 2.2 -

OPERATION

This section describes the operation panel that is used to operate the device and the menus from

which to choose the desired item.

OPERATION PANEL

The operation panel that is used to operate the device and a method of maintenance of the device

after operation, etc.

The operation panel must be used when operating the device.

Therefore, it is indispensable to understand how to use the operation panel.

Display

Displays a set item, a guidance

error, etc.

POWER lamp

It lights up (in green) when the

power to the device is turned on.

[DATA CLEAR] key

Used to erase the data that has

been input to the device.

[REMOTE] key

It is used to change the operation

mode between the REMOTE mode

and the LOCAL mode.

[ENTER] key

Used to input set items, such as

plotting conditions.

JOG keys [ ] [ ] [ ] [ ]

They are used to shift the carriage

and the medium under the LOCAL

mode. In addition they are used to

select a set value.

[TEST] key

Used to start test plotting on the

setting menu.

[FUNCTION] key

Used to set plotting conditions.

[END] key

Used to cancel the last set item that

has been input or to return to the

previous setting menu.

[CLEANING] key

Used to start cleaning of the head.

- 2.3 -

Functions of the JOG keys

Each of the JOG keys varies in function according to the time at which it is used.

The functions of the JOG keys are explained below.

Before the detection After the detection When selecting a When inputting achoice selected among

of a sheet of a sheet function several alternatives

Detects the width and Shifts the carriage to

length of the medium. the left.

Detects the width and Shifts the carriage to

length of the medium. the right.

Shifts the medium away Restores the last Selects the next

from you. previous function. value.

Moves the medium toward Moves to the next Selects the last previous

you. function. value.

MENU mode

A list of setting items displayed on the LCD is called a menu.

A specific operation specified on the operation panel is displayed on the LCD in one of the follow-

ing three modes.

Each of the three modes is explained below.

<< LOCAL >> mode

This is the mode in which the preparations for plotting operation are made.

When the power is switched on and the detection of a medium is completed, the device enters the

LOCAL mode. In this mode, it is possible to perform the following operations. (See page 1.20)

1. Pushing the appropriate [JOG] keys to detect a medium and set up an origin.

2. Pushing the [TEST] key to start test plotting.

3. Pushing the [CLEANING] key to clean the head.

4. Pushing the [DATA CLEAR] key to erase the plotting data the device has received.

5. Pushing the [FUNCTION] key to set plotting conditions.

• In the LOCAL mode, the device cannot plot data received from the com-

puter. To put the device into operation, change the mode to the REMOTE

mode by pushing the [REMOTE] key.

<< REMOTE >> mode

This is the mode in which the device plots an image from data it receives from the computer.

If the device is in the LOCAL mode, push the [REMOTE] key to put the device into the REMOTE mode.

<< FUNCTION >> mode

This is the mode in which plotting conditions can be set.

To set plotting conditions, push the [FUNCTION] key while the device is in the LOCAL mode and

switch to the FUNCTION mode (plotting function setting mode).

- 2.4 -

MENU TREE

The operation of device and plotting conditions are set by pushing the appropriate operation keys,

selecting the desired setting item and setting detailed conditions.

In order to operate the device properly, it is necessary to understand the structure of the menu tree

(See page Appendix.5). The menu tree shown below makes plain the relationships between the

operation keys on the operation panel and the functions that can be set by using them.

• To set any of the functions, the device must be in the LOCAL mode.

(1) POWER ON Turning the power on. (See page 1.20)

(2) << LOCAL >> Invoke the local mode on the LCD.

(3) To set up a specific function from the operation panel, follow the procedure shown below.1. Push the appropriate operation key on the operation panel.

2. Select the desired setting item.

3. Set up the desired function.

[ Operation key ] [ Desired setting item ] [ Desired function ]

[ ][ ][ ][ ] + [ENTER] [ ][ ][ ][ ] + [EMTER]

TEST DRAW Execute Test Plotting

CLEANING Select Head

Normal/Soft/Strong

DATA CLEAR Clear Data

SET UP :

PRINT MODE QUALITY : STANDARD, FINE, HIGHspd

INK LAYERS 1 to 9

AUTO CUT OFF, ON

PRIORITY DRYING TIME : HOST, PLOT

MAINTENANCE :

LIST Execute Plotting Operation

PRINTadjust Adjust Pattern 1

STATION Execute Maintenance

DISPLAY :

DISPLAY English, Japanese, Portuguese

Italian, Spanish, French, German

• The menu tree above does not include all menu items.

For details, see [FUNCTION MENU STRUCTURE] on page A-5.

- 2.5 -

Some menus simply list items which do not require the operator to set any of them.

In this case, the operator is required to select the content to be displayed on the LCD.

[Operation key] Example DISPLAY

The operation mode is displayed.

< REMOTE >

TYPE. * X.Xm

The amount of ink that remains is displayed.

< LOCAL > INKremain

1 2 3 4 5 6 7 8 9 0 1 2

The type of ink being used is displayed.

< LOCAL > INK TYPE

R : PigOG F : PigOG

The height of head is displayed.

< LOCAL > Head. High

XX mm

Changing the display language

With this device, it is possible to change the language in which characters are displayed on the LCD.

For the method of changing the display language, see Chapter 3 “How to Use the Application Func-

tions.” (See page 3.3)

- 2.6 -

PLOTTING AN IMAGE FROM SOURCE DATA

STARTING THE PLOTTING OPERATION

This section describes the basic operation of the device.

Plotting conditions can be set on the device side. In this section, however, the method of plotting an

image from data that has been set on the computer side and transmitted to the device is explained.

For the method of setting plotting conditions on the device side, see Chapter 3 "How to Use the

Application Functions."

STEP

1. Turning the power on.

(See page 1.20)

2. Set the medium in position.

(See page 1.37)


4. Push the [REMOTE] key.

The type of the currently selected plotting condition can be

confirmed. (See page 3.4.)

5. Receive data from the computer.

The plotting conditions that have been set for the data are

displayed.

For the method of data transmission, see the manual for the

output software.

6. During the plotting.

During the plotting operation, the length of the medium

plotted on is displayed.

7. After the plotting operation is completed, push

the [REMOTE] key to put the device back into

the LOCAL mode.

Information on drowing data.

Resolution: 360/540/720/1440 DPI

Length of medium that has been plotted on or the remeining media length

Dividing method : UNI : Unidirectional, B : Bidirectional

Passes : 2pass - 32pass

QUALITY STD : STANDARD, FINE : HIGHQUALITY, SPD : HIGHSPEED

HOST : When plot setting is made on the computer

<< LOCAL >>

width : 1272mm

< REMOTE >

TYPE. * 0.0m

< REMOTE > 360 x 360

STD / 4P / U / 0.0m

<< LOCAL >>

width : 1272 mm

< REMOTE > 360 x 360

STD / 4P / U / 0.0m

- 2.7 -

INTERRUPTING THE PLOTTING OPERATION

To interrupt the plotting operation that has been started, stop the carriage and erase (the receive data)

from the device.

STEP

1. Push the [REMOTE] key to stop the plotting

operation.

2. If data is being transmitted from the computer

to the device, stop the data transmission.

3. Push the [DATA CLEAR] key.

The data that has been received is erased.


The device enters the LOCAL mode.

AFTER COMPLETING THE PLOTTING OPERATION

The operation to be performed by the operator at the end of the plotting operation (cutting off the

medium and switching off the power) is explained below.

• When Auto Cut has not been specified (See page 3.10), cut off the medium

using the following procedure.

• If the head height is 3mm or more, cutting is not possible.

STEP

1. Put the device back into the LOCAL mode.

Push the [REMOTE] key and put the device back into the

LOCAL mode.

2. Push the [JOG] key until the LCD gives the

indication [ORIGIN SET UP].

Any of the JOG keys can be used.

3. Push the [FUNCTION] key.


Cut off the medium that has been plotted on.


The device returns to its initial condition.

6. Turn off the power to the device.

(See page 1.21)

<< LOCAL >>

width : 1272mm

DATA CLEAR

< ENT >

<< LOCAL >>

width : 1272mm

<< LOCAL >>

width : 1272mm

ORIGIN SET UP

0.0 - - - - - -

MEDIA CUT

< ENT >

MEDIA CUTTING

PLEASE WAIT

<< LOCAL >>

width : 1272mm

- 2.8 -

CHECKING FOR HEADS CLOGGED WITH INK AND MISSING LINES

EXECUTING THE TEST DRAW [TEST DRAW]

In prior to the actual plotting or after the execution of the cleaning function, a test pattern is plotted

to check whether the finished test pattern has blurred and missing lines on test pattern)

• If the finished test pattern shows any sign of abnormal conditions, carry out

the cleaning function. (See page 2.9)

• If the picture quality fails to be improved after conducting cleaning several

times, contact MIMAKI distributor.

• To perform the test plot on a cut sheet medium, use a medium whose size is

A4 or larger with placed in landscape configuration.

STEP



LOCAL mode.

2. Push the [TEST] key.


The device plots the test pattern.


Checking the test patterns

The device plots a test pattern for each of the ink head. Check the test pattern to determine whether

or not the ink head need cleaning.

<< LOCAL >>

width : 1272mm

TEST DRAW

< ENT >

* * TEST DRAW * *

<< LOCAL >>

width : 1272mm

Out put direction

R-row inkhead

F-row inkhead

Test pattern

Line are not drawn at uniform intervals.

(BLURRED)Horizontal lines are not at all drawn.

(Missing lines)

- 2.9 -

IF THERE ARE HEADS CLOGGED WITH INK OR MISSING LINES

CLEANING INK HEADS

If a test pattern plotted is defective, execute the cleaning function to clean the associated ink head.

To clean the head that has a defect while pattern plotting only reduces ink consumption. (However,

for Line R and Line F of No.1 and No. 2 heads, selection must be performed as a set.)

After cleaning the ink head, make the device plot a test pattern again. If the test pattern is defective

too, re-clean the ink head. Continue executing the cleaning function till a normal test pattern is

obtained.

• If a normal test pattern cannot be obtained even after the cleaning function

is executed many times, clean the ink station interior (See page 4.9).

• Do not CLEANING [strong] regularly because it may absorb the head.

By the result of test pattern plotting, select a head to be cleaned.

Corresponding heads for test pattern plotting

Line R Head 1 and 2 Line R Head 3

Line F Head 1 and 2 Line F Head 3

Line R ink head

Line F ink head

Heads are placed corresponding to the patterns printed in test pattern plotting.

Select the head that has a defect while test pattern plotting and clean it.

How to perform cleaning

SOFT : Select this if there is any missing line.

Cleaning is carried out for a short period of time.

NORMAL : Select this if any line is bent.

Cleaning is carried out for a long period of time and a large amount of ink is

consumed.

STRONG : Select this if inferior plotting cannot be recovered after [normal] or [soft]

cleaning. Remove dust and dirt from the head surface.

- 2.10 -

STEP


2. Push the [CLEANING] key.

3. Select a head by pressing jog key [ ] or [ ]

Then, push jog key [ ] or [ ] to perform clean-

ing.

If you do not perform cleaning, press [ ] or [ ]] to display [-].


5. Select the method of cleaning by pushing the

JOG keys [ ] and [ ].


Cleaning starts. The operation status is displayed with * in

the second line.


CLEANING :R> 1 2.3

HEAD SEL. :F> 1 2.3

<< LOCAL >>

width : 1272mm

CLEANING

TYPE : normal

CLEANING

TYPE : soft

CLEANING

TYPE : strong

CLEANING ACTIVE

* * * * * * - - - - - - - - - -

<< LOCAL >>

width : 1272mm

CLEANING :R> 1 2.3

HEAD SEL. :F> 1 2.3

CLEANING :R> 1 2.3

HEAD SEL. :F> 1 2.3

CLEANING :R> 1 2.3

HEAD SEL. :F> - -. 3

Explanation of display

About performing cleaning

When performing:A head number is displayed.

When not performing:[-] is displayed for a head number.

Displays a head line.R: Line RF: Line F

Displays ahead number.

ROUTINE MAINTENANCE

Be sure to conduct maintenance works for the device when necessary or periodically so as to use the

device for a long time while keeping its plotting accuracy.

WHEN THE DEVICE IS LEFT UNUSED FOR A LONG PERIOD OF TIME

• Turn off the power to the device. (See page 1.21)

• Remove the medium that has been set on the device.

• Keep the clamp lever pushed up.

NOTES ON CLEANING

• Never disassemble the device. Disassembling the device can result in

electric shock hazards and breakage of the device.

• Prevent moisture from entering inside the device. If the inner part of the

device becomes wet, electric shock hazards and breakage of the device can

result.

• Conduct maintenance works after turning off the power switch and detaching

the power cable. If not, unexpected troubles can arise.

• Do not use benzine, thinner and chemical agents containing abrasives.

Such materials can deteriorate or deform the surface of the cover.

• Do not apply lubricating oil or the like inside the device. Such materials can

cause the plotter mechanism to fail.

REMOVING PAPER CHIPS

• Since the Device is so designed to cut a roll medium, paper chips accumu-

late in the moving parts of the head, medium sensor surface and cutter line

slits. In this case, remove the paper chips with a brush with soft bristles.

CLEANING WIPERS

• Ink, dust, and paper dust accumulate on the wiper.

Clean the wiper periodically. (See page 4.11.)

• Do not use dusty wiper to clean the head.

Dust on the wiper may damage the head, which may cause ink drop from

the head to plotting medium resulting in inferior plotting.

- 2.11 -

CLEANING INK AT SLIDER BOTTOM

When this device is used for a prolonged period of time, gel state ink may accumulate at the bottom

of the slider. If ink drop grows, the medium may be stained. Clean ink drop at the bottom of the head

periodically using the supplied brush dampened with water. (See step 11 on page 4.14.)

• Be careful not to rub the head nozzle during cleaning.

Damaged head nozzle may cause inferior ink discharge.

MAINTENANCE FOR FRAME COMPONENTS

If the frame components of the device have stained, dampen a piece of soft cloth with water or

neutral detergent diluted with water, squeeze it and wipe the frame components clean.

- 2.12 -

- 3.1 -

CHAPTER 3

HOW TO USE

THE APPLICATION FUNCTIONS

After you have mastered the operations described in Chapter 2 “How to

Use the Basic Functions,” you should learn how to use the application

functions whereby you can set plotting conditions on the device side and

put the device into operation.

By using the application functions, you can set plotting conditions appro-

priate to data that is provided for the plotting operation.

TABLE OF CONTENTS

APPLICATION FUNCTIONS ................................................................................... 3.2

BEFORE SETTING PLOTTING CONDITIONS IN THE FUNCTION MENU ........... 3.3

SETTING PLOTTING CONDITIONS ....................................................................... 3.5

CORRECTING THE MEDIA FEED RATE DURING OPERATION .........................3.29

- 3.2 -

APPLICATION FUNCTIONS

The application functions make it possible to modify the plotting conditions that have been set for

source data received from the computer. The [FUNCTION] key is used to set up the application

functions.

FUNCTION MENU

Of the menus that are provided for setting plotting conditions for the device, the menu for setting up

the device functions is called the function menu. In order to set plotting conditions properly, it is

necessary to understand the structure and operation of the function menu.

The function menu consists of three major items—[Set-up], [Maintenance], and [Display].

In this chapter, [Set-up] and [Display] of the function menu are explained. (For "Maintenance" of the

function menu, see Chapter 4 "Maintenance Functions.")

[SET UP] • [DISPLAY]

The table, below, shows the tree structure of the function menu.

In order to use the application functions of the device, it is necessary to understand the proper

sequence of key operations.

In Set-up of the function menu, allocate plotting methods to be set to Types 1 to 4 before detailed setting

of the individual plotting conditions so that you can use the plotting conditions registered by type.

[FUNCTION] TYPE1 to 4 PRINT MODE QUALITY STANDARD, FINE, HIGHspd

SET UPEXTEND 360 –›720 OFF/ON, 720 –›1440 OFF/ON

DIRECTION PRINT : UNI-D, BI-D

INK LAYERS 1 to 9

DRYING TIME EACH LINE : 0.0s to 9.9s BEFORE Acut : 0s to 999s

AUTO CUT OFF, ON

PRIORITY PLOT MODE : HOST, PLOT INK LAYERS : HOST, PLOT

DRYING TIME : HOST, PLOT AUTO CUT : HOST, PLOT

INK TYPE : HOST, PLOT REFRESH : HOST, PLOT

MEDIA COMP. : HOST, PLOT

MARGIN RIGHTmargin -9 to 95mm

LEFTmargin -9 to 95mm

REFRESH LEVEL 0 to 3

MEDIA SET SET SELECT, WIDTH

BOAD OFF, ON

VACUUM STANDARD, LOW

MM/INCH INCH, MM

INK TYPE Pigcm, PigOG, Dye, Sub

MODE STAMP OFF, ON

ARTWORKmode OFF, ON

AUTO CLEANING OFF, ON

PRINT CONT. OFF, ON

MEDIA COMP. -500 to 500

SETUP RESET RESET

[FUNCTION] See Chapter 4 "Maintenance Functions."

MAINTENANCE

[FUNCTION] English, Japanese, Portuguese, Italian, Spanish, French, German

DISPLAY

- 3.3 -

BEFORE SETTING PLOTTING CONDITIONS IN THE FUNCTION MENU

The basic operation of the function menu for setting individual plotting conditions is explained

below.

Set the individual plotting conditions in the function menu after performing the following three

operations.1. Check that the menu mode is the LOCAL mode.

2. Check that the language in which to display characters on the LCD has been

selected.

3. Select a Type to register the sequence of set plotting conditions.

Before setting the plotting conditions in the function menu, confirm the basic operations and then set

the individual plotting conditions described on the pages that follow.

CHECKING THE MENU MODE

Check the menu mode before setting the plotting conditions.

The menu mode must be either the LOCAL mode or the FUNCTION mode.

Check also that the mode displayed on the LCD is either <<LOCAL>> or <<FUNCTION>>.

(See page 2.3)

SETTING THE DISPLAY LANGUAGE

Set the language in which to display characters on the LCD. [English] has been set as the initial

display language of the device. Try to change the display language to [Japanese] here.

STEP

1. Put the device into the LOCAL mode.

(See to Page 4.3)


LOCAL mode.


3. Push the JOG key [ ] twice.


5. Select the language to be used for the indica-

tion on the display using the [ ] and [ ] key.

There are seven different languages from which you can

select one as the display language.

[English], [Japanese], [Portuguese],

[Italian], [Spanish], [French], [German]

6. After you have selected the desired display

language, push the [ENTER] key.


<< LOCAL >>

width : 1272mm

FUNCTION

SET UP < ENT >

FUNCTION

DISPLAY < ENT >

DISPLAY

English < ent >

DISPLAY

Japanese < ent >

<< LOCAL >>

width : 1272mm

- 3.4 -

REGISTERING TWO OR MORE PLOTTING CONDITIONS AT A TIME

(SELECTING A TYPE)

Register a sequence of plotting conditions set in the FUNCTION mode in the memory of the device.

By allocating the the sequence of plotting conditions to any of Types 1 through 4, it is possible to

reuse the same plotting conditions registered by type. It is, therefore, convenient to allocate different

plotting conditions to different types according to the medium and plotting method used.

The procedure for allocating a specific sequence of plotting conditions to a type is described below.

Here, the method of registration by allocating plotting conditions to a particular type is explained.

STEP

1. Make sure that the mode is LOCAL mode.

(See to Page 4.3)



4. Select any of Types 1 through 4 by pushing the


There are four types which you can select.

[Type.1]

[Type.2]

[Type.3]

[Type.4]


Setting Plotting Conditions.

(See page 3.5 through 3.28)

Changing the type

If plotting conditions for types 1 through 4 have already been registered, settings can be selected

according to the plotting simply by selecting the type.

1. Perform steps 1 through 5 above.

Select a type.

2. Push the [END] key.

Plotting can be started immediately without setting each

plotting condition. (See page 2.6)

<< LOCAL >>

width : 1272mm

FUNCTION

SET UP < ENT >

SET UP

SELECT : TYPE.1

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

- 3.5 -

SETTING PLOTTING CONDITIONS

CHANGING PLOTTING CONDITIONS ON THE DEVICE SIDE

Set up the plotting method that determines the quality of image.

For the plotting method, there are three setting items—“quality of image”, “extention of resolution”,

and “direction of printing”.

RELATIONSHIP BETWEEN IMAGE QUALITY AND PLOTTING SPEED

For the quality of image, there are three setting items—[STD], [FINE], and [HIGHspd].

STANDARD : Standard image quality

FINE : High image quality and low plotting speed

HIGHspd : High plotting speed and slightly inferior image quality

STEP

1. Select a type.

(see page 3.4). Here, select [Type.1].




5. Select PRINT MODE by pushing the JOG keys

[ ] and [ ].

There are three quality types from which you can select one.

[STD], [FINE], [HIGHspd]


7. Push the [END] key three times, and the menu

returns to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1 MODE

QUALITY < ent >

TYPE.1 MODE

QUALITY : STD

TYPE.1 MODE

QUALITY : FINE

TYPE.1 MODE

QUALITY < ent >

<< LOCAL >>

width : 1272mm

- 3.6 -

EXTENDING THE RESOLUTION FOR HIGH-DENSITY PLOTTING [EXTEND]

Even when the same data is used, the plotting density may become insufficient depending on the

medium used. This function is used in such a case.

ON : Increases the resolution in the direction in which the carriage moves.

• 360 —› 720 : Extends the 360dpi data in the paper feed direc-

tion to allow plotting with 720dpi. This increases

the amount of ink and the ink density.

• 720 —› 1440 : Increases the resolution of the 720dpi data in the

direction in which the carriage moves to allow

plotting with a resolution equivalent to 1440dpi.

OFF : The resolution is not extended (increased).

Performs printing with the resolution established by command.

STEP

1. Select a type




4. Set a [EXTEND] by pushing the JOG keys

[ ] and [ ].


6. Push the JOG keys [ ] and [ ] to select [ON]

or [OFF] of the 360dpi extended function.

Here, select [ON].



or [OFF] of the 720dpi extended function.

Here, select [ON].




SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1 MODE

QUALITY < ent >

TYPE.1 MODE

EXTEND < ent >

TYPE.1 MODE

360 - ›720 : ON

TYPE.1 MODE

720 - ›1440 : ON

TYPE.1 MODE

EXTEND < ent >

<< LOCAL >>

width : 1272mm

- 3.7 -

PLOTTING DIRECTION [DIRECTION]

This function sets the direction of printing.

The device prints an image while moving the carriage right and left. By setting the direction of

printing, it is possible to adjust the image quality and the printing speed.

UNI-D : The image is printed only in one direction during movement of the

carriage.

Image quality is better than when BIDIRECTIONAL is specified

BI-D : The image is printed in both directions during movement of the

carriage.

Image quality slightly deteriorates since emphasis is placed on

printing carriage.

STEP

1. Select a type.


2. Push the [ENTER ] key.


4. Set a plotting direction [DIRECTION] by push-

ing the JOG keys [ ] and [ ].


6. Set a plotting direction [UNI-D] or [BI-D] by

pushing the JOG keys [ ] and [ ].

Here, select [UNI-D].




SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1 MODE

QUALITY < ent >

TYPE.1 MODE

DIRECTION < ent >

TYPE.1 MODE

PRINT < ent >

TYPE.1 MODE

PRINT : UNI-D

TYPE.1 MODE

DIRECTION < ent >

<< LOCAL >>

width : 1272mm

- 3.8 -

IMPROVING THE DENSITY OF INK COLOR [INK LAYERS]

This function sprays the ink in two or more layers (wet-on-wet coating) to improve the density of

ink color.

If a coarse-surfaced medium (e.g., canvas) is used, the color of ink might be weak. In this case,

execute this function (wet-on-wet coating).

• For nonflamable cloth, do not perform wet-on-wet coating. Wet-on-wet

coating will cause the medium to expand/contract by ink moisture producing

wavy finished surface. As a result, the ink head may rub the medium sur-

face to stain the medium or to cause paper jamming breaking the head.

STEP

1. Select a type.



3. Set a [INK LAYERS] by pushing the JOG keys

[ ] and [ ].


5. Select the number of ink layers using the [ ]

and [ ].

A number 1 to 9 can be selected as the number of times of

reprinting.

Here, select [3] times.


7. Push the[END] key twice, and the menu returns

to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

INK LAYERS < ent >

TYPE.1

INK LAYERS : 1

TYPE.1

INK LAYERS : 3

TYPE.1

INK LAYERS < ent >

<< LOCAL >>

width : 1272mm

- 3.9 -

SETTING THE INK DRYING TIME [DRYING TIME]

This function sets an ink drying time.

The drying time is the wait time by scanning and the time interval between the instant at which the

plotting operation is completed and the instant at which the medium plotted is cut off.

Specify the time to be established in accordance with the printing resolituion on a drawing and the

type of medium to be used.

• To enable the medium to be cut off automatically, it is necessary to specify

[AUTO CUT]. (See page 3.10)

STEP

1. Select a type.



3. Set a drying time [Drying time] by pushing the



5. Set a drying time after the scanning by push-

ing the JOG keys [ ] and [ ].

This is the drying time from the instant at which the carriage

returns to the capping station till the instant at which the

carriage starts moving again for plotting. The drying time that

can be set is 0.0 second to 9.9 seconds.

Here, select [1.0].


7. Set a drying time from the end of plotting to

the beginning of automatic cutting of the me-

dium by pushing the JOG keys[ ] and [ ].

The drying time that can be set is 0.0 second to 999 seconds.

Here, select [180].


9. Push the [END] key twice, and the menu returns

to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

DRYING TIME < ent >

TYPE.1

EACH LINE : 0.0S

TYPE.1

EACH LINE : 1.0S

TYPE.1

BEFORE Acut : 0.0S

TYPE.1

BEFORE Acut : 180S

TYPE.1

DRYING TIME < ent >

<< LOCAL >>

width : 1272mm

- 3.10 -

CUTTING OFF THE MEDIUM AUTOMATICALLY AT THE END OF PLOTTING

[AUTO CUT]

This function cuts off the medium automatically at the end of plotting.

If AUTO CUT is not specified, the device plots the next plotting data after plotting the current data,

without cutting off the medium.

Even if AUTO CUT is not specified, you can cut off the medium by hand. (See page 2.7)

• If the head height is 3mm or more, [AUTO CUT] is not possible.

ON : The medium is cut off automatically at the end of plotting.

OFF : The medium is not cut off automatically even after the plotting

is completed.

STEP

1. Select a type.



3. Push the [ ] and [ ] key until the display gives

the indication [AUTO CUT].


5. Select a Cutting off the medium automatically

or not, by pushing the JOG keys [ ] and [ ].

Here, select [ON].


• You can set a time interval between the instant

at which the plotting is completed and the instant

at which the automatic cutting is started, by

using the procedure for setting the ink drying

time. (See page 3.9)


to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

AUTO CUT < ent >

TYPE.1

AUTO CUT : OFF

TYPE.1

AUTO CUT : ON

TYPE.1

AUTO CUT < ent >

<< LOCAL >>

width : 1272mm

- 3.11 -

DECIDING THE PRIORITY OF SETTINGS BY THE COMPUTER OR THE DEVICE

[PRIORITY]

This function gives priority to either the plotting conditions set on the computer or the plotting

conditions set on the device.

Plotting conditions can be set on data of the device and on data received from the computer using the

output software. If these plotting conditions differ, priority is given to either of them at the time

when the plotting operation is started.

HOST : The plotting operation is performed with priority given to the plotting

conditions set on the computer.

PLOT : The plotting operation is performed with priority given to the plotting

conditions set on the device.

Priority needs to be specified for each of the following items:

• PRINT MODE • MEDIA COMP.

• INK LAYERS • INK TYPE

• DRYING TIME • REFRESH

• AUTO CUT

STEP

1. Select a type.

(See page 3.4). Here, select [Type.1].



the indication [PRIORITY].


5. Push the [ ] and [ ] key to select priority

[HOST] and [PLOT].

Here, select [PLOT].



[HOST] and [PLOT].



SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

PRIORITY < ent >

TYPE.1

PRINT MODE : HOST

TYPE.1

PRINT MODE : PLOT

TYPE.1

INK LAYERS : HOST

TYPE.1

INK LAYERS : PLOT

TYPE.1

DRYING TIME : HOST

- 3.12 -


[HOST] and [PLOT].




[HOST] and [PLOT].




[HOST] and [PLOT].




[HOST] and [PLOT].




[HOST] and [PLOT].




to the LOCAL mode.

TYPE.1

DRYING TIME : PLOT

TYPE.1

AUTO CUT : HOST

TYPE.1

AUTO CUT : PLOT

TYPE.1

INK TYPE : HOST

TYPE.1

INK TYPE : PLOT

TYPE.1

REFRESH : HOST

TYPE.1

REFRESH : PLOT

TYPE.1

MEDIA COMP. : HOST

TYPE.1

MEDIA COMP. : PLOT

TYPE.1

PRIORITY < ent >

<< LOCAL >>

width : 1272mm

- 3.13 -

INCREASING (DECREASING) THE RIGHT AND LEFT MARGINS OF THE MEDIUM

This function sets a dead space to increase/decrease the right and left margins of the medium. The

blank portion of the medium is called dead space. (See page 1.46)

The function is used to increase the margin for binding.

You can set a dead space for each of the right and left margins of the medium.

DEAD SPACE

JV4-130/160 : Can be set in 1 mm increment from -9 mm to 95 mm.

JV4-180 : Can be set in 1 mm increment from -29 mm to 75 mm.

Setting [RIGHTmargin]

STEP

1. Select a type.


2. Push the [ENTE] key.


the indication [MARGIN].



6. Set a dead space by pushing the JOG keys [ ]

and [ ] .

You can set a dead space in the range -9 mm to 95 mm in

increments of 1 mm.

Here, set [10mm].


8. Select the following operation.

To set LEFTmargin, push the ENTER key (after setting

RIGHTmargin) and select Dead Space (LEFTmargin) by

pushing the JOG keys [ ] and [ ] .

Push the [END] key twice, and the menu returns to the

LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MARGIN < ent >

TYPE.1

RIGHTmargin < ent >

TYPE.1

RIGHTmargin : 0mm

TYPE.1

RIGHTmargin : 10mm

TYPE.1

MARGIN < ent >

TYPE.1

LEFTmargin < ent >

<< LOCAL >>

width : 1272mm

- 3.14 -

Setting [LEFTmargin]

STEP

1. Select a type.




the indication [ MARGIN ].



the indication [LEFTmargin].


7. Set a dead space by pushing the JOG keys [ ]

and [ ] .

You can set a dead space in the range -9 mm to 95 mm in

increments of 1 mm.

Here, set [10mm].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MARGIN < ent >

TYPE.1

RIGHTmargin < ent >

TYPE.1

LEFTmargin < ent >

TYPE.1

LEFTmargin : 0mm

TYPE.1

LEFTmargin : 10mm

TYPE.1

MARGIN < ent >

<< LOCAL >>

width : 1272mm

- 3.15 -

WHEN USING THE DEVICE IN AN EXTREMELY DUSTY OR DRY PLACE [REFRESH]

Solidification of ink can be prevented by refreshing the head during plotting.

If the device is used in a dusty place or dry place, ink in the head will be likely to solidify. Execute

the REFRESH function to enable the ink to be ejected properly from the ink head. Concerning the

frequency of refreshing of the ink nozzle, there are four levels—Levels 0 to 3.

LEVEL 0 : Frequency of refreshing is low.

LEVEL 1 : Frequency of refreshing is normal.

LEVEL 2 : Frequency of refreshing is slightly high.

LEVEL 3 : Frequency of refreshing is high.

STEP

1. Select a type.




the indication [REFRESH].


5. Set a refresh level by pushing the JOG keys [ ]

and [ ].

There are four refresh levels from which you can select.

[LEVEL0], [LEVEL1], [LEVEL2], [LEVEL3]

Here, select [Level2].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

REFRESH < ent >

TYPE.1

REFRESH : LEVEL1

TYPE.1

REFRESH : LEVEL2

TYPE.1

REFRESH < ent >

<< LOCAL >>

width : 1272mm

- 3.16 -

SETTING THE METHOD OF MEDIUM DETECTION [MEDIA SET]

This function sets the method of medium detection.

You can select either of the following two methods of medium detection.

SELECT : Select this method when a cut sheet medium is used.

During the initial operation, the device displays a menu for

selection of “roll medium” or “cut sheet medium”.

When “roll medium” is selected, only the width of the medium is

detected. When “cut sheet medium” is selected, both the width

and length of the me dium are detected.

WIDTH : Select this method when a roll medium is used.

Only the width of a medium will be detected.

When the device power is switched on, the device detects only

the medium width automatically.

STEP

1. Select a type.




the indication [MEDIA SET].



the indication [SET].


7. Set a Method of medium detection by pushing

the JOG keys [ ] and [ ].

Here, select [WIDHT].




SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MEDIA SET < ent >

TYPE.1

SET < ent >

TYPE.1

SET : SELECT

TYPE.1

SET : WIDTH

<< LOCAL >>

width : 1272mm

- 3.17 -

SETTING THE METHOD OF MEDIUM DETECTION [BOARD]

Set board detection to ON or OFF.

When the board is used, set board detection to ON.

ON : Board selection is possible at the time of board detection.

OFF : Board detection cannot be selected at the time of board detection.

STEP

1. Select a type.




the indication [MEDIA SET].



the indication [BOARD].


7. Push JOG keys [ ] and [ ] key to set board

detection to [ON ] or [OFF].

Here, select [ON].




SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MEDIA SET < ent >

TYPE.1

BOARD < ent >

TYPE.1

BOARD : OFF

TYPE.1

BOARD : ON

TYPE.1

BOARD < ent >

<< LOCAL >>

width : 1272mm

- 3.18 -

IF VERTICAL STRIPES APPEAR IN THE OUTPUT IMAGE [VACUUM]

When nonflammable cloth is used as the medium, set the suction to [LOW]. If the suction is set to

[STANDARD] when using nonflamable cloth, ink will be sucked through the suction holes produc-

ing vertical streaks on the picture to lose the image quality.

STANDARD : Medium is sucked with a normal suction.

LOW : Suction to be applied to the medium will be lowered.

(when nonflammable cloth is used)

STEP

1. Select a type.




the indication [VACUUM].


5. Set a suction to by pushing the JOG keys [ ]

and [ ].

Here, select [LOW].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

VACUUM < ent >

TYPE.1

VACUUM : STANDARD

TYPE.1

VACUUM : LOW

TYPE.1

VACUUM < ent >

<< LOCAL >>

width : 1272mm

- 3.19 -

SETTING A UNIT OF LENGTH DISPLAYED ON THE LCD [MM/INCH]

This function sets a unit of set values displayed on the LCD.

Use this function when displaying “width” and “length” of the medium after setting of the origin or

detection of the medium. When the device is shipped from the factory, the unit of display is set to

MM (millimeter).

MM : Numerics are expressed in millimeters.

INCH : Numerics are expressed in inches.

STEP

1. Select a type.




the indication [MM/INCM].


5. Set a unit of length displayed on the LCD by

pushing the JOG keys [ ] and [ ] .

Here, select [MM].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MM/INCH < ent >

TYPE.1

MM/INCH : MM

TYPE.1

MM/INCH : INCH

TYPE.1

MM/INCH < ent >

<< LOCAL >>

width : 1272mm

- 3.20 -

SETTING THE TYPE OF INK TO BE USED [INKTYPE]

This function selects the type of ink that is to be used.

This device permits up to two types of ink to be loaded. When starting an actual plotting operation,

however, select only one type of ink to be used according to the plotting data and the medium used.

This function can be used when different types of ink are loaded in the device.

As the ink that can be specified, select from the types of ink that have been set in the ink stations.

Pigcm : Water-soluble pigment (Light set)

PigOG : Water-soluble pigment (Orange, Green set)

Dye : Water-soluble dye

Sub : Disperse ink (for sublimation transfer)

• If the same type of ink is set in the ink stations on both sides, the type of ink

cannot be set since [INKTYPE] is not displayed on the LCD.

STEP

1. Select a type.




the indication [INKTYPE].


5. Set a type of ink to be used by pushing the

JOG keys [ ] and [ ] .

Here, select [Dye].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

INK TYPE < ent >

TYPE.1

INK TYPE : Pigcm

TYPE.1

INK TYPE : Dye

TYPE.1

INK TYPE < ent >

<< LOCAL >>

width : 1272mm

PUTTING OUT PLOTTING CONDITIONS THAT HAVE BEEN SET [MODE STAMP]

This function plots the plotting conditions set by the function menu or output software after the

image data is output.

The plotting conditions that are put out by this function are convenient since they allow for compari-

son of output images and provide a record of plotting data.

STEP

1. Select a type.




the indication [MODE STAMP].


5. Set a type of ink to be used by pushing the

JOG keys [ ] and [ ] .

Here, select [ON].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MODE STAMP < ent >

TYPE.1

MODE STAMP : OFF

TYPE.1

MODE STAMP : ON

TYPE.1

MODE STAMP < ent >

<< LOCAL >>

width : 1272mm

- 3.21 -

Medium feeding direction

- 3.22 -

USING BLOCK-COPY FILM [ARTWORKMODE]

This function is used when a making artwork for screen printng using artwork film.

When ARTWORKmode is specified, the image is plotted on the artwork film in water-soluble black

dye ink.

ON : The image is printed only in water-soluble black dye [K] that

is compatible with the artwork film.

OFF : The image can be printed in any of the types of ink that have

been set in the ink stations.

• Water-soluble black dye [K] ink must be previously set in the prescribed

position of the ink station. For the method of setting up the ink stations, see

the section under “Ink Stations.” (See page 1.27)

ARTWORKmode needs to be specified for each of the following two items.

Specifying image quality in ARTWORKmode.

Specify an image quality in ARTWORKmode as follows.

STANDARD : The quality of image improves from 1, 2, and 3 in that order.

QUALITY : On the whole, the quality of image is higher than when

STANDARD is specified. The quality improves from 1, 2, and

3 in that order.

The following table shows the plotting mode when the image quality is set for each resolution.

Resolution Image quality Passes Using ink station Extend

STANDARD1 ON (1440 x 720)

STANDARD2

STANDARD3 F-row or R-row

QUALITY1 ON (1440 x 720)

QUALITY2

QUALITY3 F-row or R-row

STANDARD1 F-row and R-row

STANDARD2

STANDARD3

QUALITY1 F-row and R-row

QUALITY2

QUALITY3

720 x 720

1440 x 1440

4PassF-row and R-row

8PassF-row and R-row

16Pass

F-row or R-row32Pass

F-row or R-row

- 3.23 -

STEP

1. Select a type.




the indication [ARTWORKmode].


5. Set ARTWORKmode by pushing the JOG keys

[ ] and [ ].

[OFF] : Jump to Step 10.

[ON] : Specify image quality, plotting density.

Here, select [ON].


7. Select a image quality by pushing the JOG

keys [ ] and [ ].

Select [STANDARD1 to 3] or [QUALITY1to 3]

Here, select [STANDARD1].


9. Select a plotting density by pushing the JOG

keys [ ] and [ ].

Select [NORMAL] or [THIN]

Here, select [THIN].



to the LOCAL mode.

TYPE.1

ARTWORKmode : ON

TYPE.1 ARTWORK

DRAW : STANDARD1

TYPE.1 ARTWORK

DRAW : STANDARD1

TYPE.1 ARTWORK

DENSITY : NORMAL

TYPE.1 ARTWORK

DENSITY : THIN

TYPE.1

ARTWORKmode < ent >

<< LOCAL >>

width : 1272mm

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

ARTWORKmode < ent >

TYPE.1

ARTWORKmode : OFF

Specifying ink thickness in ARTWORKmode

Specify a plotting density in ARTWORKmode. The thickness (amount) of ink should be set so that

the ink may not run on the medium.

NORMAL : Standard plotting density

THIN : The ink runs less on the medium.

- 3.24 -

SETTING UP AUTO-CLEANING FUNCTION [AUTO CLEAN]

Set up the [AUTO CLEAN] function. Plotting failures may be remarkable on dusty locations or

locations with low temperature. Perform cleaning for each plot to prevent plotting failures.

ON : The head is cleaned automatically.

OFF : The head is not cleaned automatically.

STEP

1. Select a type.




the indication [AUTO CLEAN].


5. Set a AUTOcleaning by pushing the JOG keys

[ ] and [ ].

Here, select [ON].



to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

AUTO CLEAN < ent >

TYPE.1

AUTO CLEAN : OFF

TYPE.1

AUTO CLEAN : ON

TYPE.1

AUTO CLEAN < ent >

<< LOCAL >>

width : 1272mm

- 3.25 -

TO PERFORM CLEANING AUTOMATICALLY DURING PATTERN PLOTTING

[AUTO CLEAN2]

Set the automatic cleaning during pattern plotting.

To prevent from occurring defect during pattern plotting, automatic cleaning is performed.

ON : Performs cleaning of the head automatically during pattern plotting.

OFF : Does not perform cleaning of the head during pattern plotting.

If setting to [ON], you can select a cleaning type and an interval to perform cleaning automatically.

Clean Type : SOFT, NORMAL and STRONG (refer to P2-9)

Performing interval : 0.1 m to 100.0 m (set by 0.1 m)

• If the ink is almost empty, this function will not be performed.

• A normal pattern may not be obtained because of the head status etc. even

after performing cleaning.

STEP

1. Select a type.




the indication [AUTO CLEAN2].


5. Push jog key [ ] or [ ] to select [OFF] or [ON].

Here, select [ON].


If selecting [OFF] in Procedure 5, go to Procedure 11.

7. Push jog key [ ] or [ ] to select a cleaning

type.

There are three cleaning type: [SOFT], [NORMAL] and

[STRONG].

Here, select [NORMAL].

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

AUTO CLEAN2 < ent >

TYPE.1

AUTO CLEAN2 :ON

TYPE.1

AUTO CLEAN2 :OFF

TYPE.1

CL TYPE :SOFT

TYPE.1

CL TYPE :NORMAL

- 3.26 -


9. Push jog key [ ] or [ ]to select an interval to

perform cleaning.


11.Push the [END] key twice, and the menu returns

to the LOCAL mode.

<< LOCAL >>

width : 1272mm

TYPE.1

INTERVAL =1.0m

TYPE.1

INTERVAL =10.0m

TYPE.1

AUTO CLEAN2 < ent >

- 3.27 -

FOR CONTINUING PLOTTING WITH SMALL AMOUNT OF REMAINING INK

[PRINT CONT.]

Even if [INKnearEND] occurs, plotting can be continued using either ink station with remaining ink.

ON : Continues plotting using the other ink station without

[INKnearEND] indication. (Each time plotting to one page is

completed, plotting is continued without entering the local mode.)

OFF : If [INKnearEND] occurs, each time plotting to one page is

completed, the local mode is entered and plotting interrupted.

• If different types of ink are set in the two ink stations, this function cannot be

used since [PRINT CONT.] is not displayed on the LCD.

STEP

1. Select a type.




the indication [PRINT CONT.].


5. Set a [PRINT CONT.] by pushing the JOG keys

[ ] and [ ].

Here, select [ON].



to the LOCAL mode.

• When plotting is made using only one ink station, the plotting time becomes

longer.

At the time [INKnearEND] occurs during plotting, plotting is canceled.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

PRINT CONT. < ent >

TYPE.1

PRINT CONT. : OFF

TYPE.1

PRINT CONT. : ON

TYPE.1

PRINT CONT. < ent >

<< LOCAL >>

width : 1272mm

- 3.28 -

CORRECTING THE MEDIUM FEED RATE ACCORDING TO MEDIUM THICKNESS

[MEDIA COMP.]

The device plots an image on the medium while feeding it forward little by little.

When the thickness of the medium changes, the optimum feed rate changes accordingly. If this

occurs, the device may not plot a clear image (e.g., unwanted stripes may appear on the image). To

correct the medium feed rate according to the medium thickness, execute this function and make a

plotting test.

STEP

1. Select a type.




the indication [MEDIA COMP.].



Test plotting for correction of the medium feed rate starts.

Seven types of medium correction patterns are plotted.

6. Enter a correction value from the output pat-

tern.

Enter the correction value by pushing the JOG keys [ ] and

[ ].

If the printed pattern has a gap between lines

: Decrease [ADJUST].

If lines of the printed pattern overlap: Increase [ADJUST].

• When [ADJUST] is changed to 15, the pattern

moves by about 0.1 mm. Determine the correc-

tion value referencing this amount of movement.




SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

MEDIA COMP. < ent >

TYPE.1

PRINT START : ent

PRINTING

PLEASE WAIT

TYPE.1

ADJUST = 0

TYPE.1

PRINT START : ent

<< LOCAL >>

width : 1272mm

Optimum pattern

Overlap

Gap between lines

- 3.29 -

CORRECTING THE MEDIA FEED RATE DURING OPERATION

In the “MEDIA COMP.”, operations are in a local mode.

The following describes the procedures altering the medium feed rate during operation or in a

Remote mode.

STEP

1. Press the [REMOTE] key.

2. Press the [FUNCTION] key to confirm the

current setting value.

Press the [END] key when an appropriate value is set or to

abort an operation.

3. Press the [ENTER] key.

Available to alter the medium feed rate.

4. Press the jog key [ ] or [ ] as needed to set

the amount of correction.

The value is incremental/ decremental to the correction value

of the current media type.

• A new value takes effect in real time. The best

effect can be obtained while checking the result.

• The unit of the correction value is the same as in

“MEDIA COMP.” in the LOCAL mode.

5. Press the [ENTER] key.

Confirm the medium feed rate before saving it.

Press the [END] key to return to the REMOTE display.

The altered value ceases to be in effect, and returns to the

previous value.

6. Press the [ENTER] key to return to the RE-

MOTE display.

Save the altered medium feed rate. The saved feed rate is

effective in the next power on. In case altering the setting on

the main unit, it displays “+” after the TYPE. Number.

Press the [END] key to save the value contemporary. Make

sure the value ceases to be in effect performing media

detection and invalid in the next power on.

< REMOTE >TYPE. 1 0. 0 m

FEED COMP.

0

FEED COMP.

0 > 1

correction

value

current value

∗ REMOTE ∗TYPE. 1+ 0. 0 m

FEED COMP.

SAVE : ent

FEED COMP.

0 > 0

- 3.30 -

RESETTING PLOTTING CONDITIONS BY TYPE [SETUP RESET]

This function resets the current plotting conditions to the factory-set plotting conditions.

Execute this function for each of the types of set plotting conditions.

STEP

1. Select a type.



3. Push the [ ] and [ ] key until the display

gives the indication [SETUP RESET].



The current plotting conditions are reset to the factory-set

plotting conditions.


to the LOCAL mode.

SET UP

SELECT : TYPE.1

TYPE.1

PRINT MODE < ent >

TYPE.1

SETUP RESET < ent >

TYPE.1

RESET : ent

TYPE.1

SETUP RESET < ent >

<< LOCAL >>

width : 1272mm

- 4.1 -

CHAPTER 4

MAINTENANCE FUNCTIONS

In order to keep the plotter in good operating condition, it is necessary to

carry out maintenance of the device periodically.

This chapter describes the functions that help solve the problem of dete-

rioration in image quality and replace a waste ink tank and worn cutter

blade.

The device needs maintenance when it is left out of operation for a long

period of time.

TABLE OF CONTENTS

MAINTENANCE OF THE DEVICE .......................................................................... 4.2

BEFORE STARTING MAINTENANCE .................................................................... 4.3

MAINTENANCE FUNCTIONS ................................................................................. 4.4

WHEN THE WASTE INK TANK BECOMES FULL ................................................ 4.24

- 4.2 -

MAINTENANCE OF THE DEVICE

The term “maintenance” as used herein refers to the operation that has to be performed to keep the

device in good operating condition.

To carry out maintenance of the device, select [MAINTENANCE] from the function menu and make

the necessary settings.

FUNCTION MENU [MAINTENANCE]

The table, below, shows the tree structure of the function menu [MAINTENANCE].

In order to use the application functions of the device, it is necessary to understand the proper

sequence of key operations.

[FUNCTION] See Chapter 2 "HOW TO USE THE BASIC FUNCTION ".SET UP

[FUNCTION] LISTMAINTENANCE

DATA DUMP

PRINT adjust PRINT START Adjust Pattern TYPE1 to 7 ADJUST VALUE -15 to 15

STATION CARRIAGEout

WIPER EXCHG

HEAD HEIGH

ARTWORKtest PATTERN : NOZZLE

PATTERN : 100% STD1 to 3 NORMAL1 to 3

FILL UP INK Select Head Loading operation

INK CHANGE Pigcm, PigOG, Dye, Sub

USE HEAD ALL, FRONT, REAR

MEDIAremain SET ON, OFF

REST ADJUST PRINT START PRINTING Input adjustment value

[FUNCTION] See Chapter 3 "HOW TO USE THE APPLICATION FUNCTION ".DISPLAY

- 4.3 -

BEFORE STARTING MAINTENANCE

CHECKING THE MENU MODE

Before executing any of the maintenance functions, check the menu mode.

The menu mode must be the LOCAL mode or the FUNCTION mode before maintenance can be

started.

Make sure that either <<LOCAL>> or <<FUNCTION>> is displayed on the LCD.

INVOKING A MAINTENANCE FUNCTION

In order to execute any of the maintenance functions, it is necessary to perform the following opera-

tion on the operation panel.

You have to understand how to invoke the desired maintenance function to carry out maintenance.

STEP



LOCAL mode.

When the menu mode is the FUNCTION mode, simply

proceed to Step 2.



the indication [MAINTENANCE].


5. Select the next operation.

Set up the desired maintenance function to carry out mainte-

nance. (See page 4.4 through 4.22)

<< LOCAL >>

width : 1272mm

FUNCTION

SET UP < ENT >

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ENT >

- 4.4 -

MAINTENANCE FUNCTIONS

Push the [FUNCTION] key and set up the desired maintenance function.

DRAWING SETUP CONDITIONS [LIST]

This function outputs the current settings of the device.

They are useful in carrying out maintenance of the device.

Explanation of the list

1. SET UP : Indicates a value that is specified with the FUNCTION.

2. DISPLAY : Indicates a display language specified on the operation panel.

3. PRINTadjust : Indicates a correction value for dot position.

4. REPLACE COUNTER : Indicates the number of times the ink cartridges are replaced.

5. VERSION : Indicates the version of the firmware and memory capacity of

the device.

6. PARAMETER : Used for service persons for maintenance.

STEP


(See page 4.3)



Drawing the LIST is started.


FUNCTION

MAINTENANCE < ENT >

FUNCTION

LIST < ENT >

MAINTENANCE

PRINTING

<< LOCAL >>

width : 1272mm

- 4.5 -

PLOTTING HEX CODE OF PLOTTING COMMAND [DATA DUMP]

This function plots data commands received from the computer, in HEX code.

The HEX code is an alphanumeric representation of plotting commands.

By using this code, it is possible to check if there are any abnormal data commands.

• When this function is used to output data commands on a sheet of paper,

use A4 or larger size with the long side set horizontally.

• DATA DUMP automatically feeds line according to the size of paper used.

STEP


(See page 4.3)



the indication [DATA DUMP].


Drawing the DATA DUMP is started.


FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

DATA DUMP < ent >

MAINTENANCE

* * DATA DUMP * *

<< LOCAL >>

width : 1272mm

- 4.6 -

CORRECTING THE DOT POSITIONS AFTER ADJUSTING THE HEAD HEIGHT

[PRINTADJUST]

When the head height is adjusted, be sure to correct the dot positions.

Since the adjustment of head height is done by hand, the head will slightly deviate from the correct

position (See page 1.36). This function corrects the dot positions to ensure that the accurate plotting

result is obtained.

The dot positions are corrected by comparing the ink dropping positions on each of the seven test

patterns between the two plotting directions.

STEP


(See page 4.3)



the indication [PRINTadjust].


Plotting of the test patterns for the correction of dot position

starts. There are seven types of test patterns that are plotted.

5. Push the JOG keys [ ] and [ ] to correct the

dot position of pattern 1.

The seven test patterns that are output are sequentially

named [Pattern 1] to [Pattern 7].

Select the correct dot positions on [Pattern 1] using the JOG

keys [ ] and [ ].

Select the dot positions that make a straight line on the test

pattern in the two plotting directions.

• If the pattern correction value for straight lines is

not within -15 through +15, adjust the head

height and then correct it again with

[PRINTadjust].

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

PRINTadjust < ent >

MAINTENANCE

PRINT START : ent

MAINTENANCE

PATTERN1 = 5.0

Out put direction

Select the dot positions 4.0 that

make a straight line on the test

patern in two plotting direction.

- 4.7 -


7. Repeat Steps 5 and 6 to correct the dot posi-

tions on Patterns 2 to 7.

Select the correct dot positions on each of the patterns.

Enter the dot position correction value on Patterns 1 to 7 and

then terminate dot position correction.

8. Push the [END] key twice, and the menu re-

turns to the LOCAL mode.

MAINTENANCE

PATTERN1 = 0.0

MAINTENANCE

PATTERN2 = 0.0

MAINTENANCE

PATTERN3 = 0.0

MAINTENANCE

PATTERN4 = 0.0

MAINTENANCE

PATTERN5 = 0.0

MAINTENANCE

PATTERN6 = 0.0

MAINTENANCE

PATTERN7 = 0.0

MAINTENANCE

PRINTadjust < ent >

<< LOCAL >>

width : 1272mm

- 4.8 -

MOVING THE CARRIAGE TO CLEAN THE STATION INTERIOR [CARRIAGEOUT]

This function moves the carriage for maintenance of the ink station.

The interior of the station needs maintenance when a blurred test pattern is not corrected even after

the cleaning function (page 2.9) is executed or when a consumable part is to be replaced.

• Do not move the carriage out of the capping station by hand. Use the appro-

priate operation key to move the carriage.

STEP


(See page 4.3)



the indication [STATION].



Carry out the following maintenance of the station interior.

6. Open the maintenance cover, then perform the

following maintenance works for the station

interior.

• For the method of maintenance of the station,

see pages 4.9 through 4.13.

1. Cleaning the ink cap (See page 4.9)

Clean the surfaces around the ink caps in the station.

2. Replacing the cutter blade (See page 4.10)

The cutter blade is a consumable part. When the cutter

blade has become blunt, replace it with a new one.

3. Cleaning or replacing the wiper

(See page 4.11 through 4.13)

Clean or replace the wiper.

• The device tells when to replace the wiper.

When the message [REPLACE WIPER] is

displayed on the LCD, replace the wiper.

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

STATION < ent >

STATION

MENT : CARRIAGEout

STATION

COMPLETED : ent

- 4.9 -

7. Close the maintenance cover, then press the

[ENTER] key.


IF A DEFECTIVE PLOTTING IS NOT CORRECTED EVEN AFTER THE CLEANING

FUNCTION IS EXECUTED

Cleaning the ink caps

Clean the ink caps if a defective plotting is not corrected or nozzles are clogged even after the

cleaning function is executed or when the plotter is left unused for a long period of time.

STEP

1. Move the carriage.

Execute the station maintenance [CARRIAGE OUT]. (Refer

to step 1 to 6 on page 4.8)

2. Remove stains with a cotton swab from the

rubber mounted around the cap.

3. Execute steps 7 to 8 of the station mainte-

nance [CARRIAGE OUT] on this page.

INITIALIZING

PLEASE WAIT

<< LOCAL >>

Rubber

- 4.10 -

WHEN THE CUTTER BLADE HAS BECOME BLUNT

Replace the cutter blade for cutting.

Cutter blades are consumables.When the cutter blade has became blunt, replace the cutter blade with

a new one.

• To replace the cutter blade, move the carriage using the station mainte-

nance function before the replacement.

• The blade tip is sharp. Take care to prevent possible personal injury.

• Store the cutter blades in a place that is out of the reach of children. Be

sure to dispose of the worn-out cutter blades according to the relevant

national and local ordinances in which the device is used.

STEP


Execute the station maintenance [CARRIAGE OUT].

(Refer to step 1 to 6 on page 4.8)


3. Replace the cutter unit that is located along-

side the carriage.

1. Loosen the screws that fix the cutter unit.

2. Remove the cutter unit.

3. Put a new cutter unit in place.

4. Tighten the screws to fix the new cutter unit.


nance [CARRIAGE OUT] on page 4.9.

• Take care to prevent personal injury from the blade.

• It is recommended to place a sheet of paper under the cutter blade. This

will help find the cutter blade even if it drops.

- 4.11 -

PERIODICAL CLEANING OF THE WIPER

Cleaning the wiper

The wipers are provided for cleaning the heads. As the device is used to plot images, the wipers

gradually become stained with ink and dust. Clean stained wipers.

The wiper is separately available from your local distributor or our office.

NOTES ON HANDLING THE WIPERS

• Avoid contacting the rubber portion of the new wiper. Contacting it will result

in clogged nozzle.

• Clean the two wipers at a time.

• The front side of each wiper is made of felt, and the rear side is made of

rubber.

Do not rub the felt side with a swab. Instead, press the swab against the felt

side surface to remove dirt. Rubbing the felt side surface will make it fluffy

and result in clogged nozzle. Wipe ink off the rubber side surface with a swab.

• When executing this function, the carriage will come out of the capping

station. If the carriage is left in the aforementioned state for an extended

period of time, the nozzles can be clogged. Once the replacement of the

wiper and the cleaning of the caps have been completed, immediately push

the [ENTER] key to allow the carriage to return to the capping station.

Felt surface

Capping station side

Rubber surface

- 4.12 -

STEP


Execute the station maintenance [CARRIAGE OUT]. (Refer

to step 1 to 6 on page 4.8)

2. Open the maintenance cover, then clean up the

wiper as described below.

3. Clean the wiper guide shaft using a cotton bud

or cloth.

(If dirt is hard to remove, use a cotton bud of cloth

damepened with water.)

• Extremely dirty wiper guide shaft may cause

operation failure of the wiper, resulting in error

display.


nance [CARRIAGE OUT] on page 4.9.

Do not rub

the felt surface

Rubber surface

Guide shaft

- 4.13 -

WHEN THE MESSAGE [REPLACE WIPER] IS DISPLAYED [WIPER EXCHG]

The wipers are consumable parts. As the wiper continues cleaning the head, it gets stained with ink and

dust. When the message “Replace Wiper” is displayed, replace the wiper with a new one without delay.

At the same time, clean the ink at the bottom of the slider.

• The wiper is separately available from your local distributor or our office.

• Do not push the [ENTER] key othe than the case of replacing wipers. The

number of wiper operations that is caunted in the Device will be reset. Do

not select [REPLACE WIPER] unless the wiper is to be really changed.

The message [Replace Wiper]

The device counts the number of times the wipers are cleaned and tells when to replace them. When

the message [Replace Wiper] is displayed on the LCD, replace the wipers with new ones.

The message [Replace Wiper] is displayed while the device

is in operation or when the device power is switched on.

There are two different [REPLACE WIPER] messages. If

either of the messages at right appears, replace the wiper

with a new one.

STEP


(See page 4.3)



the indication [STATION].



the indication [WIPER EXCHG].


The carrige will come out of the capping station.

<< LOCAL >>

REPLACE WIPER

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

STATION < ent >

STATION

MENT : CARRIAGEout

MAINTENANCE

MENT : WIPER EXCHG

STATION

COMPLATED : ent

<< LOCAL >> RUB

REPLACE WIPER

- 4.14 -

7. Open the maintenance cover, then chenging

the wiper.

8. Holding the projections at both ends, draw out

the wiper.

Use the gloves that are supplied with the separately-available

cleaning wiper to protect your hands from stains.

9. Holding the projections at both ends, insert a

new wiper into place.

• Contacting the rubber portion of a new wiper

shall be avoided. It can cause the nozzle to be

clogged.

• Insert the wiper so that its felt side surface is

placecd on the left as viewed from your

position.

10. Clean the wiper guide shaft using a cotton bud

or cloth.

(If dirt is hard to remove, use a cotton bud of cloth

damepened with water.)

• Extremely dirty wiper guide shaft may cause

operation failure of the wiper, resulting in error

display.

11. Open the front cover and move the carriage

manually.

Move the carriage to the position so that the bottom of the

slider be cleaned easily.

Guide shaft

- 4.15 -


13. Remove ink at the locations shown at right

using the supplied brush dampened with water.

Clean the locations from the back side of the

device.

• Never rub the nozzle surface because doing so

may cause inferior ink discharge.

15. Close the maintenance cover, then push the

[ENTER] key.

• In the case where a medium is loaded on the

Device, the medium detection display will

appear on the LCD after the initialization.


ADJUSTING THE HEAD HEIGHT WHEN THE MEDIUM USED IS CHANGED

[HEAD HEIGHT]

See page 1-34, “ADJUSTING THE HEAD HEIGHT WHEN THE MEDIUM USED IS CHANGED”

• Before adjusting the head height, be sure to remove the medium from the

platen.

If an attempt is made to adjust the head height with the medium kept set on

the platen, the medium gets caught on the carriage during “carriage out”

operation, causing damage to the head.

<< LOCAL >>

INITIALIZING

PLEASE WAIT

Bottom of slider

Nozzle surface

- 4.16 -

ITEMS TO CHECK BEFORE USING ARTWORK FILM

The plotting operation using artwork film requires a special method of maintenance.

When artwork film is used, be sure to make an ARTWORK test.

The ARTWORK test consists of checking the ink nozzle used and painting out.

CHECKING THIN SPOT AND MISSING OF NOZZLE WHEN USING ARTWORK FILM

[ARTWORKTEST]

Check if the ink nozzles (1 color x 2 heads) used in the ARTWORK mode have been clogged or

stained with dust.

STEP


(See page 4.3)



the indication [ARTWORKtest].



The ARTWORK test starts.

During the test plotting, the two heads using black (K) are

subjected to the nozzle check.

6. Check drawing failures.

As in test plotting (page 2.8), check if there are blurred or

missing lines in the ARTWORK test patterns. If there is a

defective test pattern, execute the cleaning function.

(See page 2.9)

7. Complate drawing.

8. Select the next operation.

To check paint-out in the ARTWORK mode, select PRINT by

pushing the JOG keys [ ] and [ ].

Push the [END] key three times, and the menu returns to the

LOCAL mode.

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

ARTWORKtest < ent >

MAINENANCE

PATTERN : NOZZLE

MAINTENANCE

PRINTING

MAINTENANCE

PATTERN : NOZZLE

MAINTENANCE

PATTERN : 100%

<< LOCAL >>

width : 1272mm

- 4.17 -

CHECK IF THERE IS A GAP BETWEEN LINES OF IMAGE ON ARTWORK FILM

[PATTERN 100%]

When artwork film is used, use only black ink. The PAINT function tests whether or not the image is

plotted on the film without any gap between lines.

With this function, it is possible to perform test plotting by specifying an image quality and plotting

density.

STEP


(See page 4.3)


3. Push the [ ] and [ ] key until the display

gives the indication [ARTWORKtest].


5. Select Paint-out [PATTERN 100%] by pushing



The image quality and plotting density that have been

specified in the ARTWORK mode are displayed. (See page

2.6, 3.22)

[STD.] shows STANDARD

[QUA.] shows QUALITY

It becomes [STD.3 /NORMAL] when the artwork mode isn't

chosen.

7. It is possible to change the image quality and

plotting density by pushing the JOG keys [ ]

and [ ].

By specifying the optimum image quality and plotting density

according to the medium used, it is possible to obtain

optimum result of plotting. (See page 3.22)

Select from the following 12 patterns.

STANDARD1 to 3 : [NORMAL] or [THIN]

QUALITY1 to 3 : [NORMAL] or [THIN]


The paint-out operation starts.

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

ARTWORKtest < ent >

MAINTENANCE

PATTERN : NOZZLE

MAINTENANCE

PATTERN : 100%

MAINTENANCE

STD1/NORMAL < ent >

MAINTENANCE

STD1/ THIN < ent >

MAINTENANCE

PRINTING

- 4.18 -

9. Check if there is a defective plotting.

Check whether there are white points or uneven portions in

fill patterns.

If there are unpainted dots, execute the cleaning function.

(see page 2.9).

Repeat Steps 6 through 9 depending on the result of the test

plotting and the medium used.

10. Push the [END] key three times, the device


MAINTENANCE

PATTERN : 100%

<< LOCAL >>

width : 1272mm

- 4.19 -

MENU DISPLAYED AFTER THE INK CARTRIDGE IS INSTALLED [FILL UP INK]

When the ink cartridge is replaced with a new one or a new ink cartridge is installed, the device

charges ink automatically. Therefore, a menu for charging ink is included in the maintenance func-

tions. Normally, however, this function is not used.

WHEN CHARGING INK DIFFERENT FROM THE ONE IN USE [INK CHANGE]

The INK CHANGE function charges ink different from the one currently in use. When the same

type of ink as is set in the ink station is to be used, it is unnecessary to execute this function.

• Be sure to use the inks and ink cartridges specified by MIMAKI. Please be

noted that MIMAKI ENGINEERING CO., LTD. shall have no liability for any

trouble that arises when using any ink cartridge or ink other than the genu-

ine MIMAKI brand ones.

• For ink replacement, please purchase the optional Washing Liquid cartridge

in advance.

• Before replacing ink, empty out the waste ink tank.

STEP

1. Cause the display to give the indication "LO-

CAL".

(See page 4.3)



the indication [INK CHANGE].


Specify the type of ink to be filled in the left ink station.

5. Set the type of ink to be filled in the R-row ink

station by pushing the JOG keys [ ] and [ ].

[Pigcm] : Water-soluble pigment ink (Light set)

[PigOG] : Water-soluble pigment ink (Orange, Green set)

[Dye] : Water-soluble dye ink

[Sub] : Disperse dye ink

FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

INK CHANGE < ent >

Ink Type

R : Pigcm F : Pigcm

Ink Type

R : Dye F : Pigcm

- 4.20 -

6. Push the JOG key [ ], then set the type of ink

to be filled in the right ink station by pushing



Cleaning of the head associated with the ink cartridge that is

changed starts.

8. Take out the changing ink cartridge from the

ink station.

Discharge of the filled ink is started.

9. Install the washing Liquid cartridge.

Load the Washing Liquid cartridge at the position of the ink

discharged in step 8. Washing is started automatically.

10. Take out the washing liquid cartridge from the

ink station.

Discharge of the washing liquid is started.

11. Repeat steps 9 and 10.

12. Install new ink cartridges.

Filling of ink is started automatically.

When filling of ink is completed, [INK CHANGE] is ended.



Ink Type

R : Dye F : Pigcm

WASH

REMOVE CARTRIGE

WASHKCMYcm - - - - - -

WASHING

PLEASE WAIT

WASHING

WASH

SET CLEAN TOOL

WASHKCMYcm - - - - - -

WASH

REMOVE TOOL

WASHINGKCMYcm - - - - - -

WASHING

PLEASE WAIT

WASHING

CARTRIDGE SET

KCMYcm - - - - - -

MAINTENANCE

INK CHANGE < ent >

<< LOCAL >>

width : 1272mm

- 4.21 -

FOR PLOTTING WITH ONLY ONE INK STATION [USE HEAD]

This function can be set when making plotting using only one ink station in the "Setting for 1Way

high-speed printing" mode. (See page 1-27.)

Use this function if nozzle missing cannot be recovered even after repetitive cleaning or if plotting

with higher quality is required.

ALL : Both the F-row ink station and R-row ink station are used for

plotting.

REAR : Only the R-row ink station is used for plotting.

FRONT : Only the F-row ink station is used for plotting.

• When different ink types are loaded as in the "Setting for 1Way high-speed

printing" mode, the [USE HEAD] function cannot be set because it is not

displayed in the menu. (See page1-28)

STEP


(See page 4.3)



the indication [USE HEAD].


5. Select the [USE HEAD] by pushing the JOG

keys [ ] and [ ].

[ALL], [REAR], [FRONT]

Hear select [FRONT].




FUNCTION

MAINTENANCE < ENT >

MAINTENANCE

LIST < ent >

MAINTENANCE

USE HEAD < ent >

MAINTENANCE

USE HEAD : ALL

MAINTENANCE

USE HEAD : FRONT

MAINTENANCE

USE HEAD < ent >

<< LOCAL >>

width : 1272mm

- 4.22 -

COUNT THE AMOUNT OF REMAINING ROLL MEDIA [MEDIAremain]

When using a roll media, you can display the amount of remaining media. The remaining roll media

is counted by the amount of fed media. Depends on the used media type or the thickness, the count-

ing error may occur. Plot the adjustment pattern with [REST ADJUST], and input the length of the

pattern to reduce the counting error.

Adjustment pattern

500m

m

a

b

STEP

1. Enter to the function mode.

(See page 4.3)

2. Push the[ENTER] key.

3. Push the JOG keys [ ] and [ ] to select

[MEDIAremain].




or [OFF].

FUNCTION

MAINTENANCE < ENT >

FUNCTION

LIST < ent >

FUNCTION

MEDIAremain < ent >

MEDIAremain

SET < ent >

MEDIAremain

SET : OFF

MEDIAremain

SET : ON

- 4.23 -


Select [ON] to enable the remaining media counting.

The amount of remaining media is able to input when detect-

ing the roll media at each time.

Remaining media is also able to confirm in the remote mode.

8. Push the JOG keys [ ] and [ ] to select

[REST ADJUST].


Start plotting of the adjustment pattern.

10. Push the JOG keys [ ] and [ ] to input the

length inbetween “a” and “b” by 0.1mm.


12. Push the [END] key three times to return to the

<< LOCAL >> mode.

• When [MEDIAremain] is set to ON, the amount of remaining roll media is

shown in “m (meter)” unit in the remote mode.

• The amount of remaining roll media is also shown in “F(feet)” unit, however,

when the number exceeds 9999F, the unit(F) is shortened, and it will be

displayed only with the number.

MEDIAremain

SET < ent >

MEDIAremain

REST ADJUST < ent >

REST ADJUST

PRINT START : ent

REST ADJUST

X=500.0mm

MEDIAremain

REST ADJUST <ent>

<< LOCAL >>

width : 1272mm

- 4.24 -

WHEN THE WASTE INK TANK BECOMES FULL

When one of the two waste ink tanks of the device becomes full, replace it with the other (empty)

waste ink tank taking care that the waste ink does not spills.

Waste ink used for cleaning the heads will gather in the waste ink tank. When the waste ink has gath-

ered to exceed the marker line on the tank, immediately replace the tank with a new waste ink tank.

To determine when to replace the waste ink tank, visually check the level of waste ink in the tank.

STEP

1. Remove screws from the waste tank guard.

2. Open the waste tank guard.

3. Replace the waste ink tank with a new one.

Put a cap over the tank that is full of waste ink and dispose of

the tank.

• When pulling out the waste ink tank, hold the

opening of the waste ink tank with paper and

then slowly pull it out to prevent waste ink from

spattering.

• Before replacing ink, put paper on the floor to

prevent it from being stained with ink.

4. Close the waste tank guard and secure with

the screws.

• Dispose of waste ink according to local

regulations.

- 5.1 -

CHAPTER 5

WHEN ABNORMAL CONDITIONS

ARE ENCOUNTERED

Chapter 5 describes corrective measures to be taken in the case where

an abnormal phenomenon arises on the device and where an error mes-

sage is given on the display.

TABLE OF CONTENTS

BEFORE TAKING A PHENOMENON AS A SIGN OF FAILURE ..................... 5.2

IF IMAGE QUALITY DECLINES ........................................................................... 5.4

TROUBLES FOR WHICH ERROR MESSAGES ARE GIVEN ON THE LCD ......... 5.5

- 5.2 -

BEFORE TAKING A PHENOMENON AS A SIGN OF FAILURE

Corrective measures against troubles in the case where no error message is given on the LCD are

described in this section. Be sure to take the following measures before taking the trouble as a sign

of failure. If the measures fail restore the device to the normal state, contact your local MIMAKI

distributor or MIMAKI office to call for service.

THE DEVICE CANNOT BE ENERGIZED

More often than not, this is due to improper connection of the power cable. Check that the power

cable has been properly connected to the power outlet and the computer.

THE DEVICE CANNOT PERFORM PRINTING

This occurs when the data is not being transmitted to the device properly. It can also occur when any

of the device functions fails or the medium has been set improperly.

Has the power cable been

connected to the device and the

receptacle?

Securely connect the power

cable tothem. See page 1.19.No

Is the correct interface cable

used?

Has the interface cable been

securely connected in position?

Is the message telling that ink

has run out shown on the

display?

Use the cable exclusive for the

device.See page 1.18.

Securely connect the interface

cablein position. See page 1.18.

Replace the ink cartridge with a

new one. See page 1.30.

No

No

No

Yes

- 5.3 -

PAPER JAMMING ARISES/MEDIUM IS SOILED

A jam of the medium or a stained medium is considered to occur when an unsuitable medium is

used or the medium is set improperly.

Are you using midium specific

to the device?

Yes

Are you using midium that has

neither curls nor bent ends?

Yes

Does the midium hang over along

the platen?

Use midium specific to the

device.See the attached sheet.

Avoid midium that has curls or

bent ends.

Use a midium support or re-load

the midium on the device.

See page 1.37, 1.49.

No

No

No

- 5.4 -

IF IMAGE QUALITY DECLINES

Corrective measures against troubles in the case where satisfactory image quality is not provided are

described in this station.

Take measures in accordance with actual state of the picture.

If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or

MIMAKI office call for service.

WHILE LINES/THIN SPOTS ARE OBVIOUS OR DARK STRIPES OCCUR

(IN THE DIRECTION OF TRAVEL OF THE HEAD)

Corrective measure : Execute the head cleaning. See page 2.9.

Corrective measure : Clean the interior of the station. See Page 4.8.

Corrective measure : Conduct the [MEDIA COMP.] function.

See page 3.26.

Corrective measure : If slip of paper is present in the head path, for

example, above the curl stopper, remove it.

CHARACTERS OF LIST (PAGE 4.4) FLUCTUATE DOUBLY OR TRIPLY INTO PAPER

FEED DIRECTION

Corrective measure : Conduct the [MEDIA COMP.] function.

See page 3.28.

DISPLACEMENT IS OBSERVED BETWEEN OUTWARD AND INWARD PRINTING

Corrective measure : Adjust “Y (outward and inward)” in [PRINT AD-

JUST] function. See page 4.6.

THE RESPECTIVE COLOR INK INJECTED BY THE RESPECTIVE COLOR HEADS

DO NOT PROPERLY OVERLAP

Corrective measure : Conduct the [PRINT ADJUST] function.

See page 4.6.

LARGE INK DROP ON MEDIUM

Corrective measure : 1. Execute the wiper cleaning. See page 4.11.

2. Execute the ink caps cleaning. See page 4.9.

3. Clean the bottom of the slider.

See page 4.13 to 15.

4. Execute the head cleaning [normal].

See page 2.9.

5. If ink drop occurs again over time, perform

Head cleaning [strong] See page 2.9.

- 5.5 -

TROUBLES FOR WHICH ERROR MESSAGES ARE GIVEN ON THE LCD

If something is wrong with the device, the buzzer sounds and a corresponding error message is given

on the LCD.

Take an appropriate corrective measure in accordance with the message.

ERRORS ACCOMPANIED BY WARNINGS

These errors arise on the ink-related components.

Warning message Cause Corrective measure

< LOCAL > CARTRIDGE

KCMYcm KCMYcm

< LOCAL > INKnearEND

KCMYcm KCMYcm

< LOCAL > INK END

KCMYcm KCMYcm

<< LOCAL >>

REPLACE WIPER

<< LOCAL >> RUB

REPLACE WIPER

Ink cartridge is not loaded on

the ink station.

The amount of ink remaining in

the ink cartridge is insufficient.

The ink cartridge has run out of

ink.

Time to replace the wiper in the

capping station with a new one

has come.

Attach the ink cartridge(s)

corresponding with the

number(s) shown on the display.

Printing can be continued in file-

by-file basis by pushing the

[REMOTE] key. However, it is

recommended to replace the ink

cartridge of which number is

shown on the LCD with a new

one.

Replace the ink cartridge of

which number is shown on the

LCD with a new one.

Printing will be enabled by

pushing the [REMOTE]. Then,

the error message will not

appear until the power is re-

turned on. It is recommended,

however, to replace the wiper

with a new one as soon as

possible.

- 5.6 -

ERROR MESSAGES

Error messages indicates error numbers.

If any error message is given on the LCD, turn off the power to the device and turn it on after a

while.

If the same error message appears again on the LCD, contact your local MIMAKI distibutor or

MIMAKI office to call for service.

ERROR 01

MAIN ROM

ERROR 02

MAIN RAM

ERROR 03

POWER +5V

ERROR 04

FRASH ROM

ERROR 06

D-RAM

ERROR 07

TEMP (nnnn)

ERROR 08

ENCODER n

ERROR 09

FPGA

ERROR 10

COMMAND

ERROR 11

PARAMETER

Control circuit board is

defective.


defective.

POWER+5V

POWER+35V


defective.

Abnormal temperature is

detected.

Trouble with detection of linear

encoder.

Control circuit board is defec-

tive.

FPGA Error

HDC Error

The device has received data

other than command data.

A parameter outside the range

of acceptable numeric values

is received.

The interface cable used is not

in conformance with

IEEE1284.

Turn off the power to the device

an turn it on after a while. If the

same error message appears

again on the LCD, contact your

local distributor to call for service.

Securely connect the interface

cable in position.


and turn it on after a while. If the



local distributor to call for service.

Use an interface cable in

conformance with the standard.


- 5.7 -

ERROR 20

I / F BOARD

ERROR 21

I / F NONE

ERROR 23

HOST I / F

ERROR 24

I / F INITIAL

ERROR 30

OPERATION

ERROR 34

DATA REMAIN

ERROR 40

MOTOR X

ERROR 41

MOTOR Y

ERROR 42

X CURRENT

ERROR 43

Y CURRENT

Improper operation has been

conducted on the operation

panel.

No I/F board is attached to the

control board.

HOST I/F Timeout error has

arisen during communication

between the host computer

and interface board.

Initial operation failure of the I/F

board and control board.

An error occurs on the inter-

face between the I/F board and

the control board.

Settings for functions have

been tried to be changed

though there remains received

data that has not yet been

printed.

The Xmotor has been over-

load.

The Ymotor has been over-

load.

Overcurrent error on the

Xmotor has been detected.

Overcurrent error on the

Ymotor has been detected.






local distributor to call for

service.

Check to be sure that the cable

is securely connected to the host

computer and interface board.

Also, check to ascertain that no

error has arisen on the host

computer side.






service.

Perform a proper operation.

Print all pieces of received data

or execute the data clear

function. Then, change the

settings.






service.

- 5.8 -

ERROR 45

CAPPING

ERROR 46

WIPER

ERROR 50

MEDIA SENSE

ERROR 51

ORIGIN

Incorrect height of the capping

station has been detected.

The wiper position is not

appropriate.

The device has failed to detect

the medium.

The device has failed to detect

the origin.


Turn off the power to the

device and turn it on after a

while. If the same error

message appears again on the

LCD, contact your local

distributor to call for service.

The rightmost edge of the

medium loaded is inadequate.

Refer to "Loading cut sheet

medium." (Pages 1.42)

Turn off the power to the

device and turn it on after a

while. If the same error

message appears again on the

LCD, contact your local

distributor to call for service.

- A.1 -

APPENDIX

This appendix describes the specifications and components the device,

function menu structure.

TABLE OF CONTENTS

BASIC SPECIFICATIONS ...................................................................................... A.2

SPECIFICATION FOR INK ...................................................................................... A.4

FUNCTION MENU STRUCTURE.......................................................................... A.5

POSITION OF THE WARNING LABEL .................................................................. A.6

- A.2 -

BASIC SPECIFICATIONS

Item JV4-130 JV4-160 JV4-180Printing head Method Piezo-electric drop-on demand

Specification Six-heads (3 x 2 lines)

Nozzle High speed plotting : 360 nozzles for each color

Printing speed Two independent plotting : 180 nozzles for each color

Resolution 360, 540, 720, 1440 dpi

Drawing mode Resolution 360 x 360 dpi : 2 / 4 passes, Unidirection / bidirection

Pass 360 x 540 dpi : 3 / 6 passes, Unidirection / bidirection

Printing direction 360 x 720 dpi :4 / 8 passes, Unidirection / bidirection

720 x 720 dpi : 4 / 8 / 16 passes, Unidirection / bidirection

1440 x 720 dpi : 8 / 16 passes, Unidirection / bidirection

1440 x 1440 dpi : 16 / 32 passes, Unidirection / bidirection

Ink type Water-soluble 6 Color (Black, Cyan, Magenta, Yellow) + (Light Cyan, Light Magenta) or

Color pigment ink (Orange, Green)

Water-soluble dye ink 6 Color (Black, Cyan, Magenta, Yellow, Light Cyan, Light Magenta)

Disperse dye ink 6 Color (Black, Cyan, Magenta, Yellow, Light Cyan, Light Magenta)

Delivery system of ink Proprietary system with low ink detection sensor

Capacity of ink cartrige 220 cc ± 5 cc per cartrige

Medium type Glossy medium Grossy white PET, Photo paper, Glossy PVC

Matte medium Mat-PVC, Tarpaulin, Back-lit film

Cloth Nonflamable cloth

Other Artwork film, Canvas, Tarpaulin, Waterproof olefin film, Board

Max. Printing width Width 1371 mm Width 1600 mm Width 1870 mm

Medium size Maximum 1381 mm 1620 mm 1910 mm

(Leaf medium) Minimum 210 mm

Medium size Thickness 1.0 mm or less

(Roll medium) Roll outside diameter Ø 150 mm or less

Roll weight 20 Kg or less

Roll inside diameter 2 Inch, 3 Inch

Plotting surface Faces OUT

Roll end treatment Light-adhesive tape is used to allow the paper to be removed from the

core with ease.

Medium size Thickness 7.0 mm or less

(Board) Deflection 1.0 mm or less

Margin Front 85 mm ± 2 mm

(Leaf medium) Rear 85 mm ± 2 mm

Left end 5 mm ± 0.5 mm

Right end 5 mm ± 0.5 mm

Margin Front 50 mm ± 2 mm

(Roll medium) Rear 0 mm ± 0.5 mm

Left end 5 mm ± 0.5 mm

Right end 5 mm ± 0.5 mm

Distance accuracy Absolute accuracy Whichever the larger one of ± 0.3 mm or ±0.3 % of the designated

Reoroducibility Whichever the larger one of ± 0.2 mm or ±0.1 % of the designated

Perpendecularity ± 0.5 mm / 1000 mm

Medium skew 5 mm or less / 10 m variable

Head height adjustment 1.2 mm to 10 mm variable from the platen surface

Cutting of medium Cutting of Y direction by the head cutter,Cutting accuracy(steps)

0.5mm or less.

Automatic lateral cutting (can be set to ON/OFF), Manual lateral cutting

- A.3 -

Item JV4-130 JV4-160 JV4-180Medium delivery Take-up device as standerd (inside winding / outside winding selectable)

Waste ink tank Bottle type(1,000 cc [1pcs.] / 2,000 cc [1pcs.]).

Replacement timing is judged visually.

Interface IEEE1394 (Max.transmission rate 400 M bps)

Bidirectional parallel interface (IEEE1284 compliant), ECP support

Command MRL-II (ESC/PV.2 base)

Noise during standby Less than 56 dB

Noise during continuous printing Less than 66 dB

Noise during discontinuous printing Less than 70 dB

Safety Standard FCC ClassA

Power AC 100 — 240 V 120 W or less

Power consumption 400 W or less

Recomended Temperature 15 °C to 30 °C Enviroment Humidity 35 to 65 % Rh (No condensation)

Temperature change ± 10 °C / h or less

Dust Equivalent to normal office level

Outside dimensions (mm) (W)x(D)x(H) 2406 x 730 x 1220 2740 x 730 x 1220 3025 x 730 x 1220

Weight Main unit 114 Kg 125 Kg 126 Kg

Packing box Less than 140 Kg Less than 153 Kg Less than 158 Kg

- A.4 -

SPECIFICATION FOR INK

Item SpecificationsForm Ink cartridge exclusive to the device

Color Black ink cartridge (SPC-0180K)

(Water-soluble pigment ink) Cyan ink cartridge (SPC-0180C)

Magenta ink cartridge (SPC-0180M)

Yellow ink cartridge SPC-0180Y)

Lightd cyan ink cartridge (SPC-0180LC)

Light magenta ink cartridge (SPC-0180LM)

Orange ink cartridge (SPC-0180O)

Green ink cartridge (SPC-0180G)


(Water-soluble dye ink) Cyan ink cartridge (SPC-0258C)



Light cyan ink cartridge (SPC-0258LC)

Light magenta ink cartridge (SPC-0258LM)


(Disperse-dye ink) Blue ink cartridge (SPC-0256BI)



Light Blue ink cartridge (SPC-0256Lbi)

Light magenta ink cartridge (SPC-0256Lm)

Contents of inkcartridge 220 cc

Shelf life Two years from the data of manufacture (at room temperature)

Within six months after opening the package

Storage temperature -30 to 40°CDuring storage: (Storage at temperature of 40°C is permitted within a month.)

Storage temperature -30 to 60°CDuring: (Storage at temperature of 60°C is only permitted within 120 hours, and

at temperature of 40°C is permitted within a month.)

• The ink will freeze when it is left for a long time under temperature below

-4°C. Should it freeze, leave the ink cartridge at room temperature (at 25°C)

for three hours or more to allow the ink to melt.

• Disassembling the ink cartridge or refilling the ink shall be avoided.

- A.5 -

[FUNCTION] TYPE1 to 4 PRINT MODE QUALITY STANDARD, FINE, HIGHspd

SET UPEXTEND 360 –›720 OFF/ON, 720 –›1440 OFF/ON

DIRECTION PRINT : UNI-D, BI-D

INK LAYERS 1 to 9

DRYING TIME EACH LINE : 0.0s to 9.9s BEFORE Autcut : 0s to 999s

AUTO CUT OFF, ON

PRIORITY PLOT MODE : HOST, PLOT INK LAYERS : HOST, PLOT

DRYING TIME : HOST, PLOT AUTO CUT : HOST, PLOT

INK TYPE : HOST, PLOT REFRESH : HOST, PLOT

MEDIA COMP. : HOST, PLOT

MARGIN RIGHTmargin -9 to 95mm

LEFTmargin -9 to 95mm

REFRESH LEVEL 0 to 3

MEDIA SET SET SELECT, WIDTH

BOAD OFF, ON

VACUUM STANDARD, LOW

MM/INCH INCH, MM

INK TYPE Pigcm, PigOG, Dye, Sub

MODE STAMP OFF, ON

ARTWORKmode OFF, ON

AUTO CLEANING OFF, ON

AUTO CLEANING2 OFF

ON CL Type:SOFT,NORMAL,STRONG INTERVAL:0.1m - 100.0m

PRINT CONT. OFF, ON

MEDIA COMP. -500 to 500

SETUP RESET RESET

[FUNCTION] LISTMAINTENANCE

DATA DUMP

PRINT adjust PRINT START Adjust Pattern TYPE1 to 7 ADJUST VALUE -15 to 15

STATION CARRIAGEout

WIPER EXCHG

HEAD HEIGH

ARTWORKtest PATTERN : NOZZLE

PATTERN : 100% STD1 to 3 NORMAL1 to 3

FILL UP INK Select Head Loading operation

INK CHANGE Pigcm, PigOG, Dye, Sub

USE HEAD ALL, FRONT, REAR

MEDIAremain SET ON, OFF

REST ADJUST PRINTSTART PRINTING Input adjustment value

[FUNCTION] English, Japanese, Portuguese, Italian, Spanish, French, German

DISPLAY

FUNCTION MENU STRUCTURE

- A.6 -

POSITION OF THE WARNING LABEL

This device is adhered with a warning label at two locations. Be sure to fully understand the warning

given on the labels.

In the case where any of the warning label has become so soiled that the warning message is illeg-

ible or has come off, purchase a new one from your local distributor or our office.

D200571-2.60-16022006

mimaki engineering co., ltd. · mimaki offers the following three types of ink that can be used...

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