middle east and africa district annual conference...- dark stones - light stones. re-sort facility...
TRANSCRIPT
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Corporation UK Division
Middle East and Africa District
18th Annual ConferenceMUSCAT - OMAN
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ADDRESSING THE CHALLENGES OF THE MILLING INDUSTRY
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WHAT ARE THE CHALLENGES
• Milling Process Simplification
• Increase plant efficiency
• Minimise investment cost for new plants
• Improve Product Quality
• Whiter and cleaner flour
• Increase flour extraction
• Reduction of Harmful Elements
• Lower Wheat Costs
• Enhance Nutritional Value of flour
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Challenges are addressed by
SATAKE
PeriTec
SYSTEM
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PeriTec TECHNICAL EVOLUTION
Year Equipment Type Stages
85 KB/IRM Horizontal 4 – Abrasion/Friction
91 VBW Vertical 3 – Abrasion
94 VBW Vertical 2 – Abrasion
96 VCW Vertical 1 - Combination
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• Bread flour
• Biscuit flour
• Starch flour
• Durum semolina
APPLICATIONS:
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• New Milling Plant
• Existing Plant modernisation
• Increasing plant capacity
APPLICATIONS:
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The “PeriTec” process sequentially strips the bran layers from wheat kernel
–Allows controlled rate of bran removal
–From 1.0% ~ 8% and even higher if desired.
Minimizes abrasion into the aleurone layer and endosperm
VCW Debranner- the Key Machine of PeriTec -
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WHAT ARE THE CHALLENGES
• Milling Process Simplification
• Increase plant efficiency
• Minimise investment cost
• Improve Product Quality
• Whiter and cleaner flour
• Increase flour extraction
• Reduction of Harmful Elements
• Lower Wheat Costs
• Enhance Nutritional Value of flour
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BENEFITS OF PERITEC:
SIMPLIFIED CLEANING
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Colour Sorting
Technology
HIGH CAPACITY
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ALPHASCAN – 25 T/H WHEAT
CLEANINGLOW COST
HIGH CAPACITY (25 000 Kg/Wheat Per Hour)
OWN SOFTWARE SYSTEM
AUTOMATIC CALIBRATION
EASY CHUTE CHANGE
HIGH RESOLUTION
REMOVES DISCOLOURED CONTAMINATION:
- ERGOT
- BLACK SEEDS
- BLACK TIP GRAIN
- DARK STONES
- LIGHT STONES
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Re-Sort Facility
5 Channel ALPHASCAN Sorter has optional re-sort facility
4 Channels are used for main sorting
Reject product is sorted again on 5th channel to recover much of the good
grain that may have been rejected on the first sort.
4 CHANNEL MAIN SORT 1 CHANNEL RE-SORT
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FRENCH DURUM
INCOMING PRODUCT: 8000 kg/hr
ACCEPT AFTER RESORT: 99.09%
REJECT: 0.91%
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ENGLISH SOFT WHEATINCOMING PRODUCT: 12 000 kg/hr
ACCEPT (NO RESORT): 99.2%
REJECT: 0.80%
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COLOUR SORTING
• WHERE IN THE CLEANING PLANT
FLOW IS THE COLOUR SORTER
USED ?
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COLOUR SORTING IN WHEAT CLEANING
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COLOUR SORTING IN
WHEAT CLEANING
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INSTALLATIONS
Grain Silos Mills
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Even Mobile Cleaning !
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WHEAT CLEANING
PERITEC
ALPHASCAN
IS SIMPLIFIED WITH “PERITEC” DEBRANNING AND
COLOUR SORTING
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Wheat shatters as pressure is applied near the nip of the roll
Large semolina particles in the fluting
Milling of “PeriTec” process
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Process Comparison PeriTec and
Conventional
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PeriTec Mill
BF
1Bk
2Bk
3Bk
4Bk
MD
P1
P2
A
B2
C
D
E
G
B
BENEFITS OF PERITEC:
SIMPLIFIED MILL FLOW
Milling Flow Diagrams
Conventional Mill (extra equipment)
3 MD
F
H
P3
5Bk F
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300 T/D Conventional
MD
IV RE
BR RE
BRAN
3BK
4BK
SIZ A
B2
F
BPT/RE
1BK
2BK
120 T/D PeriTec Booster
CS
FS
C
D
E
G
H
Cost Effective Capacity Increase“PERITEC” BOOSTER MILL
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Relocated Equipment for
PeriTec Flow
Conventional Mill
1Bk
2Bk
3Bk
4Bk
P7
P8
D4
D2
CAPACITY INCREASE : UP TO 20%
Key
6Bk F
5Bk
P3
P1
P2a
P4
P5
P17
DIV 1
DIV 2
DF
D3
D6
D5
D1
P11a
P12
P13
P14
P15
P16
R2
D6
R3
P10
P18
R1
C2
P9
C1
C F
C F
P2b
P11b
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Conventional PeriTec
SemolinaAsh 0.69
62.0% 67.0%
Flour 1Ash 1.11
11.0% 10.2%
Flour 2Ash 1.45
4.0% ----
PeriTec Performance : Semolina
Canadian Semolina Mill 1995
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Grains of score 0, 1, 2 and 3
REMOVAL OF BLACK TIP
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APPLICATIONS:
• Durum Semolina
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WHAT ARE THE CHALLENGES
• Milling Process Simplification
• Increase plant efficiency
• Minimise investment cost
• Improve Product Quality
• Whiter and cleaner flour
• Increase flour extraction
• Reduction of Harmful Elements
• Lower Wheat Costs
• Enhance Nutritional Value of flour
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Comparison with Straight Flour (1CW)
0.73
0.49
Bran%
(%)
93.6-1.0478.993.0
93.4-0.61100.0Whole
Grain
L*CGV
Extraction
(%)
ColourDebranned
Yield (%)
78.7
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BENEFITS OF PERITEC
REDUCTION OF HARMFUL
ELEMENTS:
• Fungal Diseases
• Insect Fragments
• Micro-Organisms
• Pesticide and Fumigant Residues
• Vomotoxins
• Heavy Metals
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Flour Total Yeast & Mould
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
% Debranned
%
Removal of Harmful Elements
Reduction In Mould Damaged Wheat
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BACTERIA - COLONY FORMING UNITS
PeriTecConventional
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PeriTec: Increased Hagberg Falling
Number
100
150
200
250
300
350
400
1 2 3 4 5 6 7 8 9 10 11
DEBRANNING RATE
HA
GB
ER
G F
AL
LIN
G N
UM
BE
R
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BENEFITS OF PERITEC FOR
SEMOLINA MILLS
• Wheat – Lower wheat costs
• Specks – Reduced black and brown specks
• Colour – Brighter semolina
• Granulation – Increased % of coarse semolina
• Ash – Reduced semolina ash
• Capacity – Increased plant capacity
• Yield – Higher yields
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BENEFITS:
• Improved Product Quality
• Removal of Harmful Elements
• Higher Yields
• Increased Capacity
• Granulation Enhancements
• Lower Wheat Costs
• Enhanced Nutritional Value
• Value Added Co-Products
• Longer Roll Life
• Flow Simplification
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PERITEC REFERENCES
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PERITEC REFERENCES
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SOUTH AFRICA
120 Tonnes Per Day
Compact Mill
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ALGERIA
220 Tonnes Per Day
Durum Mill
PeriTec
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MOROCCO
130 Tonnes Per Day Durum Mill
PeriTec Conversion
240 Tonnes Per Day Durum Mill
PeriTec Conversion
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TURKEY
240 Tonnes Per Day Mill
with PeriTec
2 x VCW 5A
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CHINA 500 TPD MILL
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MAIZE MILLING PLANT
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MAIZE ETHANOL PLANT
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MAIZE ETHANOL PLANT
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SATAKE PeriTec
Thank you
www.satake.co.uk