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3/1/2011
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
Problem Rear Bracket Torque Rod Broken Problem Rear Bracket Torque Rod Broken
1. DT3110
Keterangan :
Problem : Bracket Torque Rod LH Broken
Date Problem : 14 Januari 2011
HM : 26.228
Action : Repair Housing Differential
Life Time : 7.000
PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
Problem Rear Bracket Torque Rod Broken Problem Rear Bracket Torque Rod Broken
2. DT3136
Keterangan :
Problem : Bracket Torque Rod LH Broken
Date Problem : 4 Januari 2011
HM : 23.562
Action : Replace Hausing Assy Ex DT3071
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
Problem Rear Bracket Torque Rod Broken Problem Rear Bracket Torque Rod Broken
3. DT3065
Keterangan :
Problem : Bracket Torque Rod RH Broken (Ditemukan saat unit Service)
Date Problem : 28 Februari 2011
HM : 28.560
Life Time : 10.000
PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
Problem Rear Bracket Torque Rod Broken Problem Rear Bracket Torque Rod Broken
3. DT3193
Keterangan :
Problem : Bracket Torque Rod LH Broken
Date Problem : 28 Februari 2011
HM : 28.560
Action : Replace Assy Rear Axle
Life Time : 3.400
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
Identification Rear Bracket Torque R0d Broken Identification Rear Bracket Torque R0d Broken
Total kerugian akibat 2 unit breakdown Bracket Radius Rod
adalah 1.379 Miliar
Potensial Lost adalah Program Maintenance General Repair
HD785-5 tidak bisa dijalankan, karena Man Power dan Bays
tidak cukup
PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
RootRoot--CouseCouse
Penyebab – Penyabab Rear Axle Hausing Broken :
�Maintenance
1. Lumbricating yang tidak baik
2. Pin atau Bushing Oblak
Jika Lumbricating Baik tidak mungkin terjadi
Pin Oblak dan Actual Life Time Baru 7000 jam
3. Lock Pin Patah
Dalam Kasus ini Lock Pin Patah adalah Akibat
�Miss Operation
1. Overload
2. Amblas di dorong dengan Excavator atau Dozer
3. Jalan Andulating
Actual Lumbricating Baik.
Terbukti dari Pin Masih ada
Grease
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
LampiranLampiran Data PLM Data PLM PeriodePeriode Des10, Jan11 Des10, Jan11
Bulan Desember
DT3110 overload
sebanyak > 400 Kali
Bulan Desember
DT3136 overload
sebanyak > 100 Kali
PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
LampiranLampiran Data PLM Data PLM PeriodePeriode Des10, Jan11, Feb11 Des10, Jan11, Feb11
Bulan Januari DT3110
Tidak Terdownload
Bulan Desember
DT3136 overload
sebanyak >450 Kali
3/1/2011
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
LampiranLampiran “Photo “Photo –– Photo Miss Operation (Photo Miss Operation (RusakRusak KarenaKarena Di Di DorongDorong)” )”
PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
LampiranLampiran ““HasilHasil AnalisaAnalisa Team Team JepangJepang SaatSaat RisetRiset didi BontangBontang (4(4--0909--2006)” 2006)”
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PT. PAMAPERSADA NUSANTARA - ADARO COAL MINE PROJECT
Meeting KPI - Plant Heavy Equipment Adaro IMPROVEMENT PROJECTIMPROVEMENT PROJECT
LampiranLampiran ““HasilHasil AnalisaAnalisa Team Team JepangJepang SaatSaat RisetRiset didi BontangBontang (4(4--0909--2006)” 2006)”